Falling scrap treatment device for crystallization treatment of island cloth

By designing a crystallization treatment device for island-shaped fabric, a transmission motor drives a brush to scrape off the lint, and a bellows is used to collect impurities. This solves the problem that traditional devices cannot collect lint, and achieves efficient and clean production.

CN223921783UActive Publication Date: 2026-02-17WUJIANG JUJIE MICROFIBER DUST-FREE CLEAN TEXTILE CO LTD
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Patent Information

Application Number
CN202423299658.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-02-17
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Traditional lint removal devices cannot collect the lint generated during the crystallization process of island fabric in real time, resulting in pollution of the working environment.

Method used

A chip removal device for crystallization treatment of island fabric was designed, including a transmission roller driven by a transmission motor, a brush disc, and an adjusting threaded rod for scraping off crystals. It is combined with a collection box and a bellows to collect and clean impurities. The position of the brush disc is adjusted by adjusting the threaded rod to achieve double-sided treatment of the fabric. Impurities are collected by the negative pressure of the bellows.

Benefits of technology

It enables simultaneous processing of both sides of island fabric, improving processing efficiency, and ensures a clean production environment through the design of collection boxes and dustproof nets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fallen chip treatment device for island cloth crystallization treatment, and relates to the technical field of island cloth crystallization treatment, the fallen chip treatment device comprises an island cloth crystallization treatment table, a first mounting table is fixedly mounted on the surface of the top end of one side of the island cloth crystallization treatment table, and a transmission roller is rotatably connected to the inner wall of the surface of one side of the first mounting table. A conveying motor is arranged to directly control rotation operation of a conveying roller, conveying operation of the island cloth is achieved, crystallization treatment operation of the island cloth is achieved through a fallen scrap treatment frame, brush discs are directly installed at multiple positions of the top end of a fixed base plate, and a buckle base plate is directly buckled into a buckle groove; crystallization treatment scraping operation is achieved through the treatment cones at multiple positions, scraping operation is achieved through the treatment cones on the movable adjusting top disc, the position of an adjusting threaded rod on the surface of the top end of the fallen chip treatment frame is controlled by rotating a rotating handle, and therefore the position height of the movable adjusting top disc in the fallen chip treatment frame is directly adjusted.
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Description

Technical Field

[0001] This utility model relates to the field of crystallization treatment technology for island-sea fabric, and in particular to a lint removal device for crystallization treatment of island-sea fabric. Background Technology

[0002] Currently, industrially produced water-based microfiber synthetic leather typically uses COPET as the marine component of the island fiber. Therefore, when opening the island fiber base fabric, an aqueous solution of sodium hydroxide is needed to dissolve the marine component in the island fiber to obtain the microfiber base fabric. This process is usually called alkaline opening or alkaline reduction. Under high temperature conditions, the aqueous solution of sodium hydroxide can degrade COPET into small molecule compounds, which crystallize on the surface of the produced island fabric. It is necessary to perform a lint removal treatment on the surface to ensure the quality of the fabric production while ensuring the cleanliness of the equipment. Traditional lint removal treatment cannot collect these lints in real time, leading to pollution of the working environment. Therefore, we have redesigned a lint removal treatment device for the crystallization treatment of island fabric. Utility Model Content

[0003] The purpose of this invention is to provide a lint removal device for the crystallization treatment of island fabric.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a chip removal device for crystallization treatment of island-island fabric, comprising an island-island fabric crystallization treatment table, a first mounting platform fixedly installed on the top surface of one side of the island-island fabric crystallization treatment table, a transmission roller rotatably connected to the inner wall of one side of the first mounting platform, a transmission motor fixedly installed on the outer wall of one side of the top surface of the first mounting platform, a chip removal frame fixedly installed at the center of one side of the top surface of the island-island fabric crystallization treatment table, a second mounting platform fixedly installed on the top surface of the island-island fabric crystallization treatment table away from the first mounting platform, a take-up roller rotatably connected to one side of the top surface of the second mounting platform, and a take-up motor fixedly installed on the outer wall of one side of the top surface of the second mounting platform.

[0005] Preferably, a fixed base is fixedly installed inside one side of the chip removal rack, a snap-fit ​​groove is provided on the top surface of one side of the fixed base, a brush plate is detachably installed inside one side of the snap-fit ​​groove, the snap-fit ​​base is fixedly connected to the bottom surface of one side of the brush plate, and a processing cone is fixedly installed on the top surface of one side of the brush plate.

[0006] Preferably, an adjusting threaded rod is detachably installed on one side of the top surface of the chip handling frame, a movable adjusting top plate is rotatably connected to one side of the bottom end of the adjusting threaded rod, a rotating connecting plate is fixedly connected to one side of the top end of the adjusting threaded rod, and a rotating handle is fixedly installed on one side of the top edge surface of the rotating connecting plate.

[0007] Preferably, the transmission motor and the transmission roller are connected by a drive connection, the winding motor and the winding roller are connected by a drive connection, and the transmission roller and the winding roller are symmetrically distributed on both sides of the chip handling frame.

[0008] Preferably, the adjusting threaded rod passes through the top surface of the chip removal frame, and the connection between the adjusting threaded rod and the chip removal frame is a threaded connection. The movable adjusting top plate is located inside the chip removal frame, and a snap-fit ​​groove is formed on the bottom surface of the movable adjusting top plate. A brush plate is detachably installed on one side surface of the movable adjusting top plate. The connection between the snap-fit ​​base plate and the snap-fit ​​groove is a movable snap-fit ​​connection. The snap-fit ​​grooves are evenly distributed on the top surface of the fixed base plate, and the snap-fit ​​grooves are evenly distributed on the bottom surface of the movable adjusting top plate.

[0009] Preferably, a collection groove is provided on the top surface of one side of the island fabric crystallization treatment table, a collection box is detachably installed inside one side of the island fabric crystallization treatment table, a blower is fixedly installed inside one side of the collection box, a blower is fixedly installed inside one side of the blower, an electrical box is fixedly installed on the outer wall of the top of the collection box near the blower, external connecting grooves are provided on both sides of the collection box, a dustproof net is fixedly installed inside the external connecting grooves, and a box handle is fixedly installed on the top surface of the side of the collection box.

[0010] Preferably, the connection between the wind box and the power box is a power control connection, the external connecting groove penetrates the side surface of the collection box, and the collection groove penetrates the top surface of the island cloth crystallization treatment table.

[0011] Compared with related technologies, the lint removal device for crystallization treatment of island-type fabric provided by this utility model has the following advantages:

[0012] 1. This utility model provides a lint removal device for crystallization treatment of island-island fabric. It achieves fabric transfer by directly controlling the rotation of the transfer rollers via a transmission motor. A lint removal frame is used to perform crystallization treatment on the fabric. Multiple brush plates are directly installed at the top of the fixed base, and the brush plates are directly snapped into the snap-fit ​​grooves. Multiple treatment cones at various positions perform the crystallization removal scraping operation. Simultaneously, a treatment cone on the movable adjusting top plate performs the scraping operation. Rotating the handle controls the position of the adjusting threaded rod on the top surface of the lint removal frame, thereby directly adjusting the height of the movable adjusting top plate inside the lint removal frame, and thus adjusting the gap between the movable adjusting top plate and the fixed base. This achieves simultaneous treatment of both sides of the fabric, improving the processing efficiency of the device.

[0013] 2. This utility model provides a lint removal device for the crystallization treatment of island fabric. It achieves air blowing through a bellows inside the collection box, while an external connecting trough connects the collection box, creating negative pressure inside. This allows for the collection of scraped impurities from multiple locations within the trough, facilitating subsequent centralized processing. A dustproof net is installed inside the external connecting trough for dust prevention. Finally, the collection box can be easily pulled out from the island fabric crystallization treatment table using the handle, and the contents can be poured out directly. The treatment cone on the brush plate is easily removable for cleaning. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This utility model Figure 1 A magnified structural diagram at point A;

[0016] Figure 3 This is a schematic side view of the overall structure of the device of this utility model;

[0017] Figure 4 This is a schematic diagram of the collection box structure of this utility model.

[0018] The following are labeled in the diagram: 1. Island-type fabric crystallization treatment table; 2. First mounting table; 3. Conveyor roller; 4. Conveyor motor; 5. Chip handling frame; 6. Second mounting table; 7. Rewinding roller; 8. Rewinding motor; 9. Fixed base; 10. Clip groove; 11. Brush disc; 12. Clip base; 13. Treatment cone; 14. Adjusting threaded rod; 15. Movable adjusting top plate; 16. Rotating connecting plate; 17. Rotating handle; 18. Collection trough; 19. Collection box; 20. Air box; 21. Blowing fan; 22. Power box; 23. External connecting groove; 24. Dustproof net; 25. Box handle. Detailed Implementation

[0019] Example 1:

[0020] Please see Figure 1-4This utility model provides a technical solution: a lint removal device for the crystallization treatment of island-island fabric, including an island-island fabric crystallization treatment table 1, a first mounting platform 2 fixedly installed on the top surface of one side of the island-island fabric crystallization treatment table 1, a transmission roller 3 rotatably connected to the inner wall of one side of the first mounting platform 2, a transmission motor 4 fixedly installed on the outer wall of one side of the top surface of the first mounting platform 2, a lint removal frame 5 fixedly installed at the center of one side of the top surface of the island-island fabric crystallization treatment table 1, a second mounting platform 6 fixedly installed on the top surface of the island-island fabric crystallization treatment table 1 away from the first mounting platform 2, a take-up roller 7 rotatably connected to one side of the top surface of the second mounting platform 6, a take-up motor 8 fixedly installed on the outer wall of one side of the top surface of the second mounting platform 6, a fixed base 9 fixedly installed inside one side of the lint removal frame 5, a snap-fit ​​groove 10 opened on the top surface of one side of the fixed base 9, a brush plate 11 detachably installed inside one side of the snap-fit ​​groove 10, a snap-fit ​​base 12 fixedly connected to the bottom surface of one side of the brush plate 11, a treatment cone 13 fixedly installed on the top surface of one side of the brush plate 11, and the lint removal frame 5. An adjusting threaded rod 14 is detachably mounted on one side of the top surface of the chip handling frame 5. A movable adjusting top plate 15 is rotatably connected to the bottom end of one side of the adjusting threaded rod 14. A rotating connecting plate 16 is fixedly connected to the top end of one side of the adjusting threaded rod 14. A rotating handle 17 is fixedly mounted on the edge surface of the top end of one side of the rotating connecting plate 16. The transmission motor 4 and the transmission roller 3 are connected by a drive connection, as are the winding motor 8 and the winding roller 7. The transmission roller 3 and the winding roller 7 are symmetrically distributed on both sides of the chip handling frame 5. The adjusting threaded rod 14 passes through... The top surface of the chip removal rack 5 is pierced. The connection between the adjusting threaded rod 14 and the chip removal rack 5 is a threaded connection. The movable adjusting top plate 15 is located inside the chip removal rack 5. The bottom surface of the movable adjusting top plate 15 is provided with a snap-fit ​​groove 10. A brush plate 11 is detachably installed on one side surface of the movable adjusting top plate 15. The connection between the snap-fit ​​base plate 12 and the snap-fit ​​groove 10 is a movable snap-fit ​​connection. The snap-fit ​​grooves 10 are evenly distributed on the top surface of the fixed base plate 9 and evenly distributed on the bottom surface of the movable adjusting top plate 15.

[0021] In the implementation plan, the transmission motor 4 directly controls the rotation of the transmission roller 3 to achieve the transmission of the island fabric. The lint treatment frame 5 is used to perform crystallization treatment on the island fabric. Brush plates 11 are directly installed at multiple positions on the top of the fixed base 9 and are directly snapped into the inside of the snap-fit ​​groove 10 by the snap-fit ​​base 12. The crystallization treatment scraping operation is performed by the processing cones 13 at multiple positions. At the same time, the processing cones 13 on the movable adjusting top plate 15 are used to perform scraping operation. By rotating the rotating handle 17, the position of the adjusting threaded rod 14 on the top surface of the lint treatment frame 5 is controlled, thereby directly adjusting the position and height of the movable adjusting top plate 15 inside the lint treatment frame 5, and thus adjusting the gap between the movable adjusting top plate 15 and the fixed base 9, so as to achieve the effect of simultaneous treatment of both sides of the fabric and improve the processing efficiency of the device.

[0022] Example 2:

[0023] Please see Figure 1-4 This utility model provides a technical solution: a lint removal device for crystallization treatment of island fabric, including a collection groove 18 on the top surface of one side of the island fabric crystallization treatment table 1, a collection box 19 detachably installed inside one side of the island fabric crystallization treatment table 1, a blower 20 fixedly installed inside one side of the collection box 19, a blower 21 fixedly installed inside one side of the blower 20, a power box 22 fixedly installed on the outer wall of the top of the collection box 19 near the blower 20, external connecting grooves 23 on both sides of the collection box 19, a dustproof net 24 fixedly installed inside the external connecting grooves 23, a box handle 25 fixedly installed on the top surface of the side of the collection box 19, the connection between the blower 20 and the power box 22 is an electrically controlled connection, the external connecting groove 23 penetrates the side surface of the collection box 19, and the collection groove 18 penetrates the top surface of the island fabric crystallization treatment table 1.

[0024] In the implementation plan, the blowing operation is achieved by setting the air box 20 inside the collection box 19. At this time, the external connecting groove 23 achieves external connection operation, and negative pressure is generated inside the collection box 19. The scraped impurities are collected at multiple locations in the collection groove 18 for convenient subsequent centralized processing. The dustproof net 24 is set inside the external connecting groove 23 to achieve a certain dustproof effect. Finally, the collection box 19 is directly pulled out from the inside of the island cloth crystallization treatment table 1 using the box handle 25 and poured directly. The treatment cone 13 on the brush plate 11 is easy to disassemble for cleaning.

[0025] Working principle:

[0026] The conveying operation of the island fabric is achieved by directly controlling the rotation of the conveying roller 3 through the conveying motor 4. The crystallization operation of the island fabric is achieved by using the lint treatment frame 5. Brush plates 11 are directly installed at multiple positions on the top of the fixed base plate 9 and are directly snapped into the inside of the snap-fit ​​groove 10 by the snap-fit ​​base plate 12. The crystallization treatment scraping operation is achieved by using the treatment cones 13 at multiple positions. At the same time, the scraping operation is achieved by using the treatment cones 13 on the movable adjusting top plate 15. By rotating the rotating handle 17, the position of the adjusting threaded rod 14 on the top surface of the lint treatment frame 5 is controlled, thereby directly adjusting the position and height of the movable adjusting top plate 15 inside the lint treatment frame 5, and thus adjusting the gap between the movable adjusting top plate 15 and the fixed base plate 9, so as to achieve the effect of simultaneous treatment of both sides of the fabric and improve the processing efficiency of the device.

[0027] The air blowing operation is achieved by setting the air box 20 inside the collection box 19. At this time, the external connecting groove 23 achieves external connection operation, and negative pressure is generated inside the collection box 19. The scraped impurities are collected at multiple locations in the collection groove 18 for convenient subsequent centralized processing. The dustproof net 24 is set inside the external connecting groove 23 to achieve a certain dustproof effect. Finally, the collection box 19 can be directly pulled out from the inside of the island cloth crystallization treatment table 1 using the box handle 25 and poured directly. The treatment cone 13 on the brush plate 11 can be easily disassembled for cleaning.

Claims

1. A kind of island cloth crystallization processing with the device of removing scrap, including island cloth crystallization processing platform (1), the first installation platform (2) is fixedly installed in the top surface of one side of island cloth crystallization processing platform (1), it is characterized by: The side surface inner wall of the first mounting table (2) is rotatably connected with a transmission roller (3), the side top outer wall of the first mounting table (2) is fixedly installed with a transmission motor (4), the side top central fixed installation of the island cloth crystallization processing table (1) is installed with a chip removal processing frame (5), the side top surface of the island cloth crystallization processing table (1) away from the first mounting table (2) is fixedly installed with a second mounting table (6), the side top surface of the second mounting table (6) is rotatably connected with a winding roller (7), and the side top outer wall of the second mounting table (6) is fixedly installed with a winding motor (8).

2. The device according to claim 1, wherein The side interior of the chip removal processing frame (5) is fixedly installed with a fixed base plate (9), the side top surface of the fixed base plate (9) is provided with a buckle groove (10), the side interior of the buckle groove (10) is detachably installed with a brush disc (11), the side bottom surface of the brush disc (11) is fixedly connected with a buckle base plate (12), and the side top surface of the brush disc (11) is fixedly installed with a processing cone (13).

3. The device according to claim 2, wherein The side top surface of the chip removal processing frame (5) is detachably installed with an adjusting threaded rod (14), the side bottom of the adjusting threaded rod (14) is rotatably connected with a movable adjusting top disc (15), the side top of the adjusting threaded rod (14) is fixedly connected with a rotating connecting disc (16), and the side top edge surface of the rotating connecting disc (16) is fixedly installed with a rotating handle (17).

4. The device according to claim 1, wherein The transmission motor (4) and the transmission roller (3) are in driving connection, the winding motor (8) and the winding roller (7) are in driving connection, and the transmission roller (3) and the winding roller (7) are symmetrically distributed on both sides of the chip removal processing frame (5).

5. The device according to claim 3, wherein the device is characterized by: The adjusting threaded rod (14) penetrates through the top surface of the chip removal processing frame (5), the adjusting threaded rod (14) and the chip removal processing frame (5) are in threaded connection, the movable adjusting top disc (15) is located in the interior of the chip removal processing frame (5), the bottom surface of the movable adjusting top disc (15) is provided with a buckle groove (10), the side surface of the movable adjusting top disc (15) is detachably installed with a brush disc (11), the buckle base plate (12) and the buckle groove (10) are in movable clamping connection, the buckle grooves (10) are equidistantly distributed on the top surface of the fixed base plate (9), and the buckle grooves (10) are equidistantly distributed on the bottom surface of the movable adjusting top disc (15).

6. The island-in-sea cloth crystal processing chip removal processing apparatus according to claim 1, characterized by The side top surface of the island cloth crystallization processing platform (1) is provided with a collecting groove (18), the side inside of the island cloth crystallization processing platform (1) is detachably provided with a collecting box (19), the side inside of the collecting box (19) is fixedly provided with a wind box (20), the side inside of the wind box (20) is fixedly provided with a blowing fan (21), the side top outer wall of the collecting box (19) close to the wind box (20) is fixedly provided with a power box (22), the both side surfaces of the collecting box (19) are provided with external connecting communication grooves (23), the internal of the external connecting communication grooves (23) is fixedly provided with dustproof nets (24), the side top surface of the collecting box (19) is fixedly provided with a box handle (25).

7. The device according to claim 6, wherein The connecting relationship between the wind box (20) and the power box (22) is power control connection, the external connecting communication grooves (23) penetrate the side surface of the collecting box (19), and the collecting groove (18) penetrates the top surface of the island cloth crystallization processing platform (1).