Carpet bottom ironing device
By designing auxiliary rollers, limiting rings, and gearboxes, the problems of positional limitations and uneven heating in carpet heating devices are solved, achieving uniform heating of carpets and reducing glue usage, thus improving the safety and fiber removal capabilities of the equipment.
Patent Information
- Application Number
- CN202520467552.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Existing carpet heating devices cannot effectively restrict the position of the carpet on the rollers, resulting in uneven heating, safety hazards, and excessive use of glue.
The system employs an auxiliary roller, a limiting ring, and a bidirectional threaded rod. The limiting ring restricts the carpet to the center of the auxiliary roller. Combined with the gearbox and gear design, it ensures stable movement of the carpet on the roller. Furthermore, the system utilizes the combination of a heated roller rack and an auxiliary roller rack to achieve uniform heating of the carpet's bottom.
It achieves uniformity and safety in carpet backing, reduces glue usage, improves filament removal ability, and reduces glue absorption.
Smart Images

Figure CN223921795U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of carpet processing equipment, specifically a carpet backing heating device. Background Technology
[0002] Carpets are categorized into synthetic fiber carpets, wool carpets, and hemp carpets, among others. Despite their different materials and styles, carpets all offer excellent sound absorption, sound insulation, and moisture resistance. For families living in apartment buildings, carpets can reduce noise interference from upstairs and downstairs neighbors. Carpets also provide warmth and insulation, making them particularly suitable for the rooms of people with rheumatism. Wool carpets are considered the finest type of carpet, often referred to as the "queen" of interior decoration. Carpets are primarily made from animal hair, hemp, and synthetic fibers, and are a high-end floor covering material manufactured through weaving and cutting processes. Carpets are mainly divided into two categories: pure wool and synthetic fiber. Pure wool carpets are further divided into hand-woven and machine-woven types. The former refers to pure wool carpets produced using traditional handcrafting techniques, while the latter refers to pure wool carpets produced using modern mechanized processes. However, in practical use, similar carpet heating devices still have many shortcomings. For example, existing carpet heating devices cannot easily control the position of the carpet on the rollers, nor can they ensure that the carpet is close enough to the heating roller to guarantee even heating, among other issues, causing inconvenience during use. Utility Model Content
[0003] The purpose of this invention is to provide a carpet heating device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a carpet ironing device, comprising a machine body, a heating roller motor, and a cylinder slider. The machine body has four sets of cylinders. The cylinder slider is slidably connected to the outer wall of each cylinder. An auxiliary roller is rotatably connected to the cylinder slider. A telescopic rod is slidably connected to the outer wall of the auxiliary roller on the right side of the machine body, and a limit ring is fixedly connected below it. A rotating bearing is fixedly connected below the telescopic rod. A bidirectional threaded rod is rotatably connected inside the rotating bearing. A bidirectional threaded rod motor is rotatably connected to the bidirectional threaded rod motor. A motor support is fixedly connected below the bidirectional threaded rod motor. A support rib is fixedly connected below the motor support.
[0005] When using the carpet heating device, first place the carpet above the auxiliary roller. Two sets of limiting rings prevent the carpet from deviating from the center of the roller. These rings are driven by a bidirectional threaded rod to move simultaneously inwards or outwards, ensuring the carpet's path remains above the auxiliary roller and preventing it from getting caught in other parts of the machine, thus guaranteeing safety. A gearbox with internal gears rotates via a motor shaft. This gearbox, in conjunction with the heating roller rack and auxiliary roller rack, moves up and down with the gears. Since both racks are fixedly connected to the rollers, the movement of the racks further secures the carpet within the rollers, ensuring better contact between the carpet bottom and the heating roller. This allows the yarn to better adhere together. After heating, the yarn hardens, reducing its adhesive absorption, but because it is fused, its pulling ability increases, and the amount of adhesive decreases, thus achieving increased and enhanced pulling ability and reduced adhesive.
[0006] Preferably, a gearbox is fixedly connected to the middle of the machine body, a gear shaft is fixedly connected inside the gearbox, a gear is fixedly connected to the outer wall of the gear shaft, a heating roller rack is connected above the gear, and an auxiliary roller rack is connected below the gear. By setting the gearbox, it is ensured that the two sets of rollers move in opposite directions simultaneously.
[0007] Preferably, an auxiliary roller is fixedly connected inside the auxiliary roller rack, and a heating roller is fixedly connected inside the heating roller rack. The auxiliary rollers ensure the uniformity of the heating process on the bottom of the carpet.
[0008] Preferably, the heating roller shaft is fixedly connected to a heating roller. The rack is connected by setting the heating roller shaft.
[0009] Preferably, a heating roller motor is fixedly connected to the outer side of the gear shaft. The heating roller motor ensures its vertical movement.
[0010] Preferably, a number of support legs are fixedly connected to the lower part of the machine body, a control button is provided on the right side of the machine body, and a control screen is provided on the right side of the control button.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] 1. By using an auxiliary roller, limit rings, and a bidirectional threaded rod in conjunction with each other, when using the carpet ironing device, first place the carpet above the auxiliary roller. Because there are two sets of limit rings, the carpet can be restricted to the middle of the auxiliary roller to prevent it from deviating. The two sets of limit rings are driven by the bidirectional threaded rod to move inward or outward simultaneously, ensuring that the carpet's trajectory is always above the auxiliary roller and will not be caught in other parts of the machine, thus ensuring the safety of the machine.
[0013] 2. By setting up a gear shaft and the mutual cooperation of gears, and by setting up a gearbox, the gear shaft of the motor rotates, and the gear shaft drives the gears to rotate together. Since the gears are in contact with the heating roller rack and the auxiliary roller rack, the two sets of racks move up and down with the rotation of the gears. Since the two sets of racks are fixedly connected to the rollers, the two sets of gears move with the racks, which can better fix the carpet between the two sets of rollers. This ensures that the bottom of the carpet has better contact with the heating roller, so that the yarns are better bonded together. After the bottom is heated, the yarns will harden and the glue absorption capacity will decrease. However, because they have been fused, the pulling ability will increase and the glue will decrease. Thus, the pulling ability is increased and strengthened, and the glue is reduced. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall design of this utility model;
[0015] Figure 2 This is a side view of the present invention;
[0016] Figure 3 This is a bottom view of the present invention.
[0017] In the diagram: 1. Machine body; 2. Heating roller motor; 3. Cylinder slider; 4. Support foot; 5. Motor support; 6. Support rib; 7. Control button; 8. Control panel; 9. Auxiliary roller; 10. Cylinder; 11. Gearbox; 12. Heating roller; 13. Auxiliary roller rack; 14. Gear; 15. Gear shaft; 16. Heating roller rack; 17. Heating roller; 18. Telescopic rod; 19. Bidirectional threaded rod motor; 20. Bidirectional threaded rod; 21. Limit ring; 22. Rotary bearing. Detailed Implementation
[0018] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0019] Example 1
[0020] like Figure 1 , Figure 2 , Figure 3As shown, a carpet ironing device includes a machine body 1, a heating roller motor 2, and a cylinder slider 3. The machine body 1 has four sets of cylinders 10. The cylinder slider 3 is slidably connected to the outer wall of the cylinder 10. The cylinder slider 3 is rotatably connected to an auxiliary roller 9. The auxiliary roller 9 on the right side of the machine body 1 is slidably connected to the outer wall of a limit ring 21 and fixedly connected to a telescopic rod 18. The telescopic rod 18 is fixedly connected to a rotating bearing 22. The rotating bearing 22 is rotatably connected to a bidirectional threaded rod 20. The bidirectional threaded rod 20 is rotatably connected to a bidirectional threaded rod motor 19. The bidirectional threaded rod motor 19 is fixedly connected to a motor support 5. The motor support 5 is fixedly connected to a support rib 6.
[0021] A gearbox 11 is fixedly connected to the middle of the machine body 1. A gear shaft 15 is fixedly connected inside the gearbox 11. A gear 14 is fixedly connected to the outer wall of the gear shaft 15. A heating and hot rolling rack 16 is connected above the gear 14. An auxiliary roller rack 13 is connected below the gear 14.
[0022] An auxiliary roller 9 is fixedly connected inside the auxiliary roller rack 13, and a heating roller 12 is fixedly connected inside the heating roller rack 16.
[0023] The working principle of a carpet ironing device based on Embodiment 1 is as follows: By cooperating with the auxiliary roller 9, the limiting ring 21, and the bidirectional threaded rod 20, when using the carpet ironing device, the carpet is first placed above the auxiliary roller 9. Since there are two sets of limiting rings 21, the carpet can be restricted to the middle of the auxiliary roller 9 to prevent the carpet from deviating. The two sets of limiting rings 21 are driven by the bidirectional threaded rod 20 to move inward or outward simultaneously, ensuring that the carpet's trajectory is always above the auxiliary roller 9 and will not be caught in other parts of the machine, thus ensuring the safety of the machine.
[0024] Example 2
[0025] Heating roller 17 is fixedly connected to heating roller shaft 12, heating roller motor 2 is fixedly connected to the outside of gear shaft 15, several sets of support feet 4 are fixedly connected to the bottom of machine body 1, control button 7 is opened on the right side of machine body 1, and control screen 8 is opened to the right of control button 7.
[0026] In this embodiment, as Figure 3As shown, the system is equipped with a gear shaft 15 and a gear 14 that work together. A gearbox 15 contains the gear 14. The heating roller motor 2 drives the gear shaft 15 to rotate, which in turn drives the gear 14 to rotate. Since the gear 14 is equipped with a heating roller rack 16 and an auxiliary roller rack 13, the two racks move up and down with the rotation of the gear 14. Because the two racks are fixedly connected to the rollers, the two rollers move with the racks, which allows the carpet to be better fixed between the two rollers. This ensures that the bottom of the carpet makes better contact with the heating roller 17, allowing the yarn to be better bonded together. After the bottom is heated, the yarn hardens and its adhesive absorption capacity decreases, but because it has been fused, its pulling ability increases and the amount of glue decreases, thus achieving the effect of increasing and strengthening the pulling ability and reducing the amount of glue.
[0027] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A carpet bottom ironing device comprising a machine body (1), a heating ironing roller motor (2) and a cylinder slide (3), characterized in that: The machine body (1) is provided with four groups of air cylinders (10), the outer wall of the air cylinder (10) is slidably connected with the air cylinder sliding block (3), the air cylinder sliding block (3) is rotatably connected with the auxiliary roller (9), the outer wall of the auxiliary roller (9) on the right side of the machine body (1) is slidably connected with the lower fixed connection of the limiting ring (21), the lower fixed connection of the telescopic rod (18) is connected with the rotating bearing (22), the rotating bearing (22) is rotatably connected with the bidirectional screw rod (20), the bidirectional screw rod (20) is rotatably connected with the bidirectional screw rod motor (19), the lower fixed connection of the bidirectional screw rod motor (19) is connected with the motor support (5), the lower fixed connection of the motor support (5) is connected with the support rib (6).
2. The carpet bottom ironing device according to claim 1, wherein: The middle part of the machine body (1) is fixedly connected with the gear box (11), the inside of the gear box (11) is fixedly connected with the gear shaft (15), the outer wall of the gear shaft (15) is fixedly connected with the gear (14), the upper part of the gear (14) is matchedly connected with the heating ironing roller rack (16), the lower part of the gear (14) is matchedly connected with the auxiliary roller rack (13).
3. The carpet bottom ironing device according to claim 2, wherein; The inside of the auxiliary roller rack (13) is fixedly connected with the auxiliary roller (9), the inside of the heating ironing roller rack (16) is fixedly connected with the heating ironing roller (12).
4. A carpet backing iron according to claim 3, wherein: The heating ironing roller (12) is fixedly connected with the heating ironing roller (17).
5. A carpet backing iron according to claim 4, wherein: The outer side of the gear shaft (15) is fixedly connected with the heating ironing roller motor (2).
6. The carpet edge burning apparatus of claim 1 wherein: The lower part of the machine body (1) is fixedly connected with several groups of supporting legs (4), the right side of the machine body (1) is provided with control buttons (7), and the right side of the control buttons (7) is provided with control screens (8).