Welding-free embedded part for stone curtain wall

Abstract

The utility model discloses a welding-free embedded part for a stone curtain wall, which comprises a mounting bracket and a mounting base, the embedded part is fixed through a bolt and a screw round pin, the mounting process is simplified, the complex steps of the traditional welding are omitted, the mounting bracket is accurately butted and fixed through a mounting groove and a mounting hole, and the mounting efficiency is improved. The quick and efficient installation process is ensured, the manual operation time is shortened, and meanwhile the whole embedded part installation process is more environment-friendly and safer through the design. A traditional welding mode not only needs high-temperature operation, but also possibly causes material damage and welding deformation, and meanwhile, electric welding can bring about fire hazards, the embedded part ensures that the stone curtain wall can be firmly and stably fixed to a building structure in the installation process through the optimized design of the bolt and the gasket, and the construction efficiency is improved. The problem of strength weakening or deformation caused by welding is avoided, and the stability and safety of the stone curtain wall under various external forces are guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of weld-free embedded parts for stone curtain walls. Background Technology

[0002] With the development of the construction industry, stone curtain walls are increasingly used in high-rise buildings and facade decoration due to their unique aesthetics and durability. However, ensuring the stability, load-bearing capacity, and construction efficiency of stone curtain walls during installation has always been a focus of attention in the industry. Traditional stone curtain wall installation methods mostly rely on welding embedded parts for fixing, but the welding process often requires high-temperature operations, and the welding points are prone to causing local deformation of the material, reduction in strength, and even affecting the long-term stability of the structure. In addition, welding operations require highly skilled construction personnel and complex equipment support, which increases the difficulty and cost of construction.

[0003] To improve construction efficiency and reduce problems caused by welding, weld-free embedded parts are gradually becoming an emerging option for stone curtain wall installation. Weld-free embedded parts connect the stone curtain wall to the building structure through mechanical fixing, eliminating the need for traditional welding processes, reducing construction time and reliance on welding, and lowering construction risks.

[0004] A search revealed a Chinese patent document that discloses an embedded part for dry-hanging stone exterior curtain walls [Application No.: 202120926577.0, Publication No.: CN215563378U]. This embedded part for dry-hanging stone exterior curtain walls includes an embedded steel plate with a rectangular cross-section. The top surface of the embedded steel plate has multiple vertically penetrating strip-shaped holes, and the end faces of two adjacent strip-shaped holes extend perpendicularly to each other. Although this embedded part can achieve the effect of stone exterior curtain walls, it can only be installed later and does not take into account construction conditions and other issues. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide a weld-free embedded part for stone curtain walls.

[0006] A weld-free embedded component for stone curtain walls, characterized in that: the weld-free embedded component for stone curtain walls includes an installation base and an installation bracket;

[0007] The mounting bracket is installed on the top of the mounting base, and the mounting bracket and the mounting base are fixed together by fixing bolts and screw pins;

[0008] The mounting base is approximately geometrically shaped.

[0009] Preferably, the top of the mounting base is provided with several movable slots, each of which has a round hole in the center, and the movable slots can be symmetrically distributed.

[0010] The above technical solution enhances structural stability and increases adjustment flexibility. The central circular hole in each movable slot, serving as a crucial connection point, ensures precise alignment during installation, thereby improving the structure's symmetry and balance. The symmetrical distribution of the movable slots allows for even load distribution during stress, reducing deformation or damage caused by uneven stress. This symmetry also facilitates subsequent operation and adjustment, ensuring the stability of the mounting base.

[0011] Preferably, several fixing holes are provided on both sides of the mounting base.

[0012] Through the above technical solutions, the embedded parts can be firmly connected to the wall with bolts, ensuring the accuracy and stability of the installation position. The layout of the fixing holes ensures the precise alignment of each installation point, making the installation of the entire stone curtain wall system more reliable. Bolt fixing not only ensures the firmness of the connection, but also provides convenience for adjustment, greatly improving the flexibility and stability of the installation. The reasonable design of the position and angle of the fixing holes ensures that the load of each component is evenly distributed when under stress, avoiding the potential risks caused by stress concentration in traditional welded structures. The weight of the stone curtain wall is better distributed through these designs, improving the load-bearing capacity of the overall structure.

[0013] Preferably, the fixing bolt includes a bolt, a nut, a round washer, and a square washer. The installation sequence from top to bottom is the nut, the round washer, the square washer, and the bolt. The bolt head size is adapted to the round hole size, and the bolt body size is adapted to the inverted T-shaped movable groove size.

[0014] Through the above technical solutions, the cooperation between the fixing bolts and the mounting brackets provides a stronger fixing effect, ensuring the stability and safety of the weld-free embedded parts for stone curtain walls during installation. The round shims provide a certain degree of elasticity, avoiding local stress concentration caused by over-tightening the bolts, while the square shims have the function of dispersing pressure, effectively distributing the pressure of the bolts to a wider area, reducing the possibility of local damage or deformation. Their elasticity can play a buffering role during the connection process, preventing excessive pressure from damaging the material. The shape of the square shims allows them to cover a larger area during connection, increasing the contact area between the mounting brackets and the embedded parts, and improving the stability of the connection. The size of the bolt head is adapted to the size of the round hole on the mounting base, ensuring that the bolt can pass smoothly through the hole and enter the movable groove. The size of the bolt column is adapted to the size of the inverted T-shaped movable groove, ensuring the stability and reliability of the bolt in the movable groove.

[0015] Preferably, the mounting bracket is L-shaped.

[0016] Through the above technical solution, the L-shaped mounting bracket, through the synergistic optimization of geometric shape and mechanical design, constructs a mounting system that balances adjustment function and structural stability. The strip-shaped assembly holes of the horizontal extension section cooperate with the movable groove of the base to form a multi-directional adjustable mechanism, enabling the bracket to make fine adjustments to its position according to the actual state of the mounting base, effectively absorbing dimensional deviations during assembly and reducing dependence on machining accuracy.

[0017] Preferably, the bottom end of the mounting bracket has a hole, and a screw pin is installed in the hole.

[0018] With the above technical solution, once the position of the mounting bracket is determined, the screw pin can penetrate the mounting base and fix the mounting bracket and the mounting base into one unit, ensuring that the bracket is firmly fixed in the predetermined position. This design simplifies the installation process, makes the fixing operation more precise and stable, and avoids the displacement or loosening problems that may be caused by other fixing methods. Compared with the traditional welding method, the use of screw pins eliminates the complicated operation and high temperature operation in the welding process, and can achieve strong fixing without damaging the materials.

[0019] Preferably, the top end of the mounting bracket has a mounting groove and several mounting holes.

[0020] The above technical solution provides greater flexibility and precision through the mounting groove and several mounting holes at the top of the mounting bracket. The mounting groove design allows for easier docking with other components during installation, while ensuring a stable connection between the bracket and the mounting base. The mounting holes further enhance the flexibility and convenience of bracket installation, allowing installers to select appropriate hole positions for fixing according to actual needs.

[0021] Compared with the prior art, the present invention has the following advantages:

[0022] 1. The stone curtain wall uses weld-free embedded parts, which simplify the installation process by fixing with bolts, screws and round pins, eliminating the complicated steps of traditional welding. The mounting brackets are precisely connected and fixed through mounting grooves and mounting holes, ensuring a fast and efficient installation process, reducing manual operation time, and allowing construction workers to complete the installation without high skills, thus improving construction efficiency and reducing the need for special welding equipment and materials, saving costs for construction projects.

[0023] 2. The weld-free design of the embedded parts used in this stone curtain wall makes the entire installation process more environmentally friendly and safer. Traditional welding methods not only require high-temperature operations but may also cause material damage and welding deformation. In addition, electric welding poses a fire hazard. The fixing method using bolts, screws, and round pins not only provides strength comparable to welding but also improves the safety and efficiency of the construction process, meeting the modern building's demand for environmental protection and efficient construction.

[0024] 3. This weld-free embedded part for stone curtain walls is particularly suitable for the installation of stone curtain walls. Due to the weight and characteristics of stone, traditional welding methods require extremely high welding skills and are prone to safety hazards. This embedded part, through the optimized design of bolts and washers, ensures that the stone curtain wall can be firmly and securely fixed to the building structure during installation, avoiding the problem of strength reduction or deformation caused by welding, and ensuring the stability and safety of the stone curtain wall under various external forces. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0026] Figure 2 This is a three-dimensional schematic diagram of the mounting base of this utility model;

[0027] Figure 3 This is a three-dimensional schematic diagram of the mounting bracket of this utility model;

[0028] Figure 4 This is a three-dimensional schematic diagram of the fixing bolt of this utility model.

[0029] In the diagram: 1. Mounting base; 2. Mounting bracket; 3. Fixing bolt; 101. Movable groove; 102. Round hole; 103. Fixing hole; 104. Screw pin; 201. Mounting groove; 202. Mounting hole; 301. Bolt; 302. Nut; 303. Round washer; 304. Square washer. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1 to 4 This utility model provides a technical solution:

[0032] A weld-free embedded component for stone curtain walls, characterized in that: the weld-free embedded component for stone curtain walls includes an installation base 1 and an installation bracket 2;

[0033] The mounting bracket 2 is installed on the top of the mounting base 1, and the mounting bracket 2 and the mounting base 1 are fixed together by fixing bolts 3 and screw pins 104;

[0034] The mounting base 1 is approximately geometric in shape.

[0035] Specifically, the top of the mounting base 1 has a movable groove 101, with a central hole 102 in the groove 101. This design improves structural stability and increases adjustment flexibility. The central hole 102 in each movable groove 101 serves as a key connection point, ensuring precise alignment during installation, thus enhancing the symmetry and balance of the structure. The symmetrical distribution of the movable grooves 101 allows for even load distribution during stress, reducing deformation or damage caused by uneven stress. This symmetry also facilitates subsequent operation and adjustment, ensuring the stability of the mounting base 1. The design of the movable groove 101 also enhances installation accuracy, making it easier to align and secure components, avoiding unnecessary errors and instability.

[0036] Specifically, four fixing holes 103 are opened on both sides of the mounting base 1, so that the embedded parts can be firmly connected to the wall with bolts, ensuring the accuracy and stability of the installation position. The layout of the fixing holes 103 ensures the precise docking of each installation point, making the installation of the entire stone curtain wall system more reliable. Bolt fixing not only ensures the firmness of the connection, but also provides convenience for adjustment, greatly improving the flexibility and stability of the installation. The reasonable design of the position and angle of the fixing holes 103 ensures that the load of each component is evenly distributed when the embedded parts are under stress, avoiding the potential risks caused by stress concentration in traditional welded structures. The weight of the stone curtain wall is better distributed through these designs, improving the load-bearing capacity of the overall structure. This structure can be weld-free, avoiding the fire hazards caused by electric welding.

[0037] Specifically, the fixing bolt 3 includes a bolt 301, a nut 302, a round washer 303, and a square washer 304. The installation sequence from top to bottom is nut 302, round washer 303, square washer 304, and bolt 301. The bolt head size is adapted to the size of the round hole 102, and the bolt body size is adapted to the size of the inverted T-shaped movable groove 101. The cooperation between the fixing bolt 3 and the mounting bracket 2 provides a stronger fixing effect, ensuring the stability and safety of the weld-free embedded parts for stone curtain walls during installation. The round washer 303 provides a certain degree of elasticity to avoid local stress concentration caused by over-tightening the bolt, while the square washer 304 has the function of distributing pressure, effectively distributing the bolt pressure to a wider area. To reduce the possibility of local damage or deformation, its elasticity can act as a buffer during the connection process, preventing excessive pressure from damaging the material. The shape of the square gasket 304 allows it to cover a larger area during connection, increasing the contact area between the mounting bracket 2 and the embedded part, and improving the stability of the connection. The size of the bolt head is adapted to the size of the round hole 102 on the mounting base 1, ensuring that the bolt can pass smoothly through the hole and enter the movable groove 101. The size of the bolt column is adapted to the size of the inverted T-shaped movable groove 101, ensuring the stability and reliability of the bolt in the movable groove 101. Through the cooperation of the bolt 301, gasket and movable groove 101, not only can the overall stability be guaranteed, but the installation is also more convenient and the work efficiency is improved.

[0038] Specifically, the mounting bracket 2 is L-shaped. Through the coordinated optimization of geometric shape and mechanical design, the L-shaped mounting bracket 2 constructs a mounting system that balances adjustment function and structural stability. The strip-shaped assembly holes of the horizontal extension section cooperate with the movable groove 101 of the base to form a multi-directional adjustable mechanism, enabling the bracket to make fine adjustments to its position according to the actual state of the mounting base, effectively absorbing dimensional deviations during the assembly process and reducing dependence on machining accuracy.

[0039] Specifically, the bottom of the mounting bracket 2 has a hole with a screw pin 104 inside. Once the position of the mounting bracket 2 is determined, the screw pin 104 can penetrate the mounting base 1 to fix the mounting bracket 2 and the mounting base 1 into one unit, ensuring that the bracket is firmly fixed in the predetermined position. This design simplifies the installation process, making the fixing operation more precise and stable, and avoiding the offset or loosening problems that may be caused by other fixing methods. Compared with the traditional welding method, the use of the screw pin 104 eliminates the complex operation and high temperature work in the welding process, and can achieve strong fixing without damaging the materials. The design of the screw pin 104 not only improves the flexibility of installation, but also facilitates later maintenance and adjustment, and reduces the skill requirements of the construction personnel.

[0040] Specifically, the top end of the mounting bracket 2 has a mounting groove 201 and two mounting holes 202. These features provide greater flexibility and precision. The mounting groove 201 allows for easier connection with other components during installation, while ensuring a stable connection between the bracket and the mounting base 1. The mounting holes 202 make installation more flexible and convenient, allowing construction workers to select appropriate hole positions for fixing according to actual needs. This design, combining the mounting groove 201 and mounting holes 202, significantly improves the installation efficiency and stability of weld-free embedded parts for stone curtain walls, reduces installation errors, simplifies the construction process, and enhances overall construction quality.

[0041] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0042] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0043] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A welding-free embedded part for a stone material curtain wall, characterized by: The stone curtain wall welding-free embedded part comprises a mounting base (1) and a mounting support (2); The mounting support (2) is mounted on the top of the mounting base (1), and the mounting support (2) and the mounting base (1) are fixed through fixing bolts (3); The mounting base (1) is in a polygonal shape.

2. A welding-free embedded part for a stone material curtain wall according to claim 1, characterized in that: A movable groove (101) is formed on the top of the mounting base (1), and a circular hole (102) is arranged in the center of the movable groove (101), and the movable grooves (101) are symmetrically distributed.

3. A welding-free embedded part for a stone material curtain wall according to claim 1, characterized in that: A plurality of fixing holes (103) are formed on the two sides of the mounting base (1).

4. A welding-free embedded part for a stone material curtain wall according to claim 1, characterized in that: The fixing bolt (3) comprises a bolt (301), a nut (302), a circular washer (303) and a square washer (304), and the mounting sequence is the nut (302), the circular washer (303), the square washer (304) and the bolt (301) from top to bottom, the bolt head size is adapted to the size of the circular hole (102), and the bolt column size is adapted to the size of the inverted T-shaped movable groove (101).

5. A welding-free embedded part for a stone material curtain wall according to claim 1, characterized in that: The mounting support (2) is in an L shape.

6. A welding-free embedded part for a stone material curtain wall according to claim 1, characterized in that: A hole is formed on the bottom end of the mounting support (2), and a screw round pin (104) is arranged in the hole.

7. The welding-free embedded part for stone material curtain wall according to claim 1, characterized in that: A mounting groove (201) is formed on the bottom end of the mounting support (2), and a plurality of mounting holes (202) are formed on the top end of the mounting support (2).

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