Reinforcing rib, modular prefabricated part and light component installation combination structure
By using reinforcing ribs and a clamping installation method with modular prefabricated components, the problem of adhesive installation of lightweight components was solved, achieving stable and economical installation and disassembly, and improving heat dissipation performance.
Patent Information
- Application Number
- CN202520127342.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing adhesive installation processes for lightweight components have high environmental and technical requirements, are difficult to disassemble, costly, have poor heat dissipation performance, and are easily damaged and cannot be reused.
The lightweight components are installed by clamping using reinforcing ribs and modular prefabricated parts. The top support plate of the reinforcing ribs is bonded to the lightweight components to reduce the bonding area. Reinforcing ribs are also placed at the edges of the components to harden the edges, thus enabling the installation of the modular prefabricated parts.
It reduces the negative impact of bonding, simplifies the installation process, lowers costs, improves installation stability and heat dissipation performance, and facilitates component disassembly and reuse.
Smart Images

Figure CN223922519U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lightweight component installation technology, and in particular to a reinforcing rib, modular prefabricated component and lightweight component installation assembly structure. Background Technology
[0002] Lightweight components have a wide range of applications, but their flexibility and bendability mean that installation can only be done by adhesive bonding to the metal backing panel or other structural panels of the roof, or directly onto the roof. However, adhesive bonding has the following problems: existing bonding processes, especially the method of directly bonding lightweight components to the roof, are carried out on-site, and the bonding process has high requirements for the environment and the technical skills of the construction personnel; it is very difficult to disassemble and replace faulty components; installation is cumbersome and costly; poor heat dissipation performance can easily cause component damage, rendering the components unusable. Utility Model Content
[0003] The purpose of this utility model is to provide an installation and assembly structure for reinforcing ribs, modular prefabricated parts, and lightweight components to solve the problems existing in the prior art. It enables the installation of lightweight components by clamping, thereby overcoming the defects brought about by the adhesive method.
[0004] To achieve the above objectives, this utility model provides the following solution:
[0005] This utility model provides a reinforcing rib, comprising: a top support plate and a connecting portion. Two top support plates are provided, each being strip-shaped and arranged opposite each other with a gap. The top support plates are used for integration with a lightweight component. In the integrated state, both top support plates are attached to the lower surface of the lightweight component. The connecting portion includes two side plates and a bottom plate. The bottom ends of the two side plates are connected to both ends of the bottom plate, and the top ends of the two side plates are connected to the adjacent ends of the two top support plates. The side plates, bottom plate, and top support plates are integrally formed.
[0006] Preferably, the reinforcing rib is integrally molded from a polymer.
[0007] Preferably, the bottom plate is provided with a plurality of raised sections extending along its own length.
[0008] This utility model also provides a modular prefabricated component, including: a lightweight component and a reinforcing rib as described above; multiple reinforcing ribs are provided, and the reinforcing ribs are evenly distributed along the longitudinal and transverse directions below the lightweight component, and the reinforcing ribs are distributed below at least two opposite edges of the lightweight component.
[0009] Preferably, the top support plate is bonded to the lower surface of the lightweight component.
[0010] This utility model also provides a lightweight component installation assembly structure, including: a bracket and a reinforcing rib as described above; the bracket is disposed below the reinforcing rib and is used to support the reinforcing rib, and the bottom of the bracket is constructed with a structure that cooperates with other installation structures.
[0011] Preferably, the bracket has an upward-opening groove structure, in which the reinforcing rib can be placed, and in this state, the outer wall of the reinforcing rib and the inner wall of the groove structure are in contact.
[0012] Preferably, the length of the reinforcing rib is more than 5 times the length of the bracket.
[0013] Preferably, the bottom plate has a plurality of raised textures extending along its own length direction, the lower surface of the bottom plate has a plurality of recesses, and the bottom surface of the groove structure is provided with protrusions that cooperate with the recesses, the protrusions fitting into the recesses.
[0014] Preferably, the bottom of the bracket has two opposing and spaced toothed plates, the tops of the two toothed plates are fixedly connected to the bracket, and the sides of the toothed plates have tooth-like structures that extend horizontally in the installed state.
[0015] The present invention achieves the following technical advantages over the prior art:
[0016] The reinforcing ribs provided by this utility model can be integrated into lightweight components to form a modular prefabricated component. The reinforcing ribs serve to support the lightweight components in the modular prefabricated component. Since only the strip-shaped top support plate of the reinforcing ribs is bonded and fixed to the lightweight components, the bonding area required for the lightweight components is greatly reduced, and the bonding surfaces are dispersed, thereby reducing the negative impact caused by bonding.
[0017] In addition, reinforcing ribs are provided below at least two opposite edges of the lightweight component, which is equivalent to "hardening" the two opposite edges of the lightweight component. This makes it possible to install the lightweight component by clamping, thereby overcoming the defects of the adhesive method. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 A schematic diagram of the reinforcing rib provided in an embodiment of this utility model;
[0020] Figure 2 A schematic diagram of the structure of the modular prefabricated component provided in the embodiment of this utility model;
[0021] Figure 3 This is a structural diagram of the bracket;
[0022] Figure 4 A schematic diagram of the lightweight component installation assembly structure provided in this embodiment of the utility model;
[0023] Figure 5 for Figure 4 A view from another direction;
[0024] Figure 6 A partial structural diagram showing the assembly structure using lightweight components and the clamping of lightweight components;
[0025] In the figure: 1-Reinforcing rib; 11-Top support plate; 12-Connecting part; 121-Side plate; 122-Bottom plate; 123-Rectangular part; 2-Lightweight component; 3-Bracket; 31-Toothed plate; 4-Clamp. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0028] First, some technical terms involved in the embodiments of this application will be introduced.
[0029] Lightweight components, also known as lightweight photovoltaic panels, have a certain degree of flexibility.
[0030] The following is combined Figures 1 to 6 The following describes embodiments of the present invention.
[0031] This utility model provides a reinforcing rib 1, such as Figure 1As shown, it includes: a top support plate 11 and a connecting part 12. There are two top support plates 11, both of which are strip-shaped and are arranged opposite each other with a gap. The top support plates 11 are used to integrate with the lightweight component 2. In the integrated state, both top support plates 11 are attached to the lower surface of the lightweight component 2. The connecting part 12 includes two side plates 121 and a bottom plate 122. The bottom ends of the two side plates 121 are connected to the two ends of the bottom plate 122, and the top ends of the two side plates 121 are connected to the two adjacent ends of the two top support plates 11. The side plates 121, the bottom plate 122 and the top support plates 11 are integrally formed.
[0032] The reinforcing rib 1 provided by this utility model, when integrated onto the lightweight component 2, forms a modular prefabricated part. The reinforcing rib 1 serves to support the lightweight component 2 within the modular prefabricated part. Furthermore, since only the strip-shaped top support plate 11 of the reinforcing rib 1 is bonded to the lightweight component 2, the required bonding area for the lightweight component 2 is greatly reduced, and the bonding surface is dispersed, thereby reducing the negative impact of bonding. In addition, by arranging the reinforcing rib 1 below the two opposite edges of the lightweight component 2, the two opposite edges of the lightweight component 2 can be "hardened," making it possible to install the lightweight component 2 using a clamping method, thus overcoming the defects of adhesive bonding.
[0033] In practice, the lightweight component 2 and the reinforcing rib 1 can be pre-integrated to form a modular prefabricated component. This process can be carried out in the factory. After the modular prefabricated component is transported to the site, it can be directly installed by clamping.
[0034] In some embodiments, the top support plate 11 and the connecting portion 12 are integrally molded from a polymer.
[0035] In this embodiment, the reinforcing rib 1 has good corrosion resistance and a certain rigidity. It is understandable that its rigidity must be greater than that of the lightweight component 2 in order to support the lightweight component 2.
[0036] In some embodiments, the bottom plate 122 is provided with a plurality of raised sections 123 extending along its own length direction.
[0037] In this embodiment, the raised portion 123 is used to enhance the structural strength and bending moment resistance. In some examples, the raised portion 123 is formed by a partial strip-shaped area on the bottom plate 122 being recessed to one side. This embodiment significantly improves the stiffness and bending moment resistance of the reinforcing rib 1 without increasing the weight.
[0038] In practical use, the reinforcing rib 1 can be cut according to the size of the lightweight component 2 so that its length matches the size of the lightweight component 2.
[0039] This utility model also provides a modular prefabricated component, such as... Figure 2 As shown, it includes: a lightweight component 2 and a reinforcing rib 1 as described above; multiple reinforcing ribs 1 are provided, and the reinforcing ribs 1 are evenly distributed along the longitudinal and transverse directions below the lightweight component 2, and the reinforcing ribs 1 are provided below at least two opposite edges of the lightweight component 2.
[0040] In this embodiment, the modular prefabricated components are prefabricated in the factory. After the modular prefabricated components are transported to the site, they can be installed directly by clamping.
[0041] In some embodiments, the top support plate 11 is bonded to the lower surface of the lightweight component 2.
[0042] This embodiment integrates the reinforcing rib 1 and the lightweight component 2.
[0043] This utility model also provides a lightweight component installation and assembly structure, such as Figures 3-6 As shown, it includes: bracket 3 and reinforcing rib 1 as described above; bracket 3 is disposed below reinforcing rib 1 and is used to support reinforcing rib 1, and the bottom of bracket 3 is constructed with a structure that cooperates with other mounting structures.
[0044] In this embodiment, the bracket 3 is used to support the reinforcing rib 1 and the lightweight component 2. It is understood that the length of the bracket 3 is much shorter than the length of the reinforcing rib 1. In other words, in order to achieve a better support effect, a reinforcing rib 1 can be supported by two or more brackets 3.
[0045] Note: The other installation structures are fixed bracket 3.
[0046] In some embodiments, such as Figure 3 As shown, the bracket 3 has an upward-opening groove structure, and the reinforcing rib 1 can be placed in the groove structure. In this state, the outer wall of the reinforcing rib 1 and the inner wall of the groove structure are in contact. The bottom plate 122 has a plurality of raised parts 123 extending along its own length direction. The lower surface of the bottom plate 122 forms a plurality of recesses. The bottom surface of the groove structure is provided with protrusions that cooperate with the recesses. The protrusions are in contact with the recesses.
[0047] In this embodiment, the raised portion 123 and the protrusion not only enhance the bending moment resistance of the reinforcing rib 1 and the bracket 3, but also play a certain positioning role for the reinforcing rib 1, reducing the degree of swaying of the reinforcing rib 1 in the groove structure of the bracket 3 under harsh environment, thereby improving the stability of installation.
[0048] In some embodiments, the length of the reinforcing rib 1 is more than 5 times the length of the bracket 3.
[0049] In this embodiment, the length of the bracket 3 generally does not change and its size is uniform. Therefore, the ratio of the lengths of the reinforcing ribs 1 and the bracket 3 are different.
[0050] In some embodiments, the bottom of the bracket 3 is constructed with two opposing and spaced toothed plates 31. The tops of the two toothed plates 31 are fixedly connected to the bracket 3. The sides of the toothed plates 31 are constructed with tooth-like structures. In the installed state, the tooth-like structures extend in the horizontal direction.
[0051] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.
Claims
1. A reinforcing bar characterised in that: The application relates to a reinforcing rib for a lightweight component. The reinforcing rib comprises two top supporting plates, both of which are strip-shaped and oppositely arranged with a spacing, and are used for being integrated with the lightweight component, and in the integrated state, both of the top supporting plates are attached to the lower surface of the lightweight component. The reinforcing rib is integrally made of polymer.
2. A reinforcing bar according to claim 1, characterised in that: The bottom plate is provided with a plurality of convex parts extending along the length direction of the bottom plate.
3. The reinforcing bar of claim 1, wherein: The application relates to a reinforcing rib for a lightweight component.
4. A modular preform, characterized by: The reinforcing rib is provided with a plurality of reinforcing ribs, and the reinforcing ribs are arranged under the lightweight component along the longitudinal direction and the transverse direction, and at least the reinforcing ribs are arranged under the opposite edges of the lightweight component. The top supporting plate is attached to the lower surface of the lightweight component. The application relates to a reinforcing rib for a lightweight component.
5. The modular preform of claim 4, wherein: The bracket is arranged under the reinforcing rib and is used for supporting the reinforcing rib, and the bracket is provided with a structure matched with other mounting structures on the bottom.
6. A lightweight assembly mounting assembly structure characterized by: The bracket has an upwardly-opened slot-shaped structure, the reinforcing rib can be placed in the slot-shaped structure, and in this state, the outer wall of the reinforcing rib is attached to the inner wall of the slot-shaped structure. The length of the reinforcing rib is more than 5 times the length of the bracket, and the bracket is made of aluminum. The bottom plate is provided with a plurality of convex parts extending along the length direction of the bottom plate, the lower surface of the bottom plate is provided with a plurality of recessed parts, the bottom surface of the slot-shaped structure is provided with convex parts matched with the recessed parts, and the convex parts are attached to the recessed parts.
7. The lightweight assembly mounting combination structure according to claim 6, characterized by: The bracket is provided with two opposite and spaced tooth plates, the top of the tooth plates is fixedly connected to the bracket, the side surface of the tooth plate is provided with a tooth structure, and in the mounting state, the tooth structure extends along the horizontal direction.
8. The lightweight assembly mounting combination structure according to claim 6, characterized by: 9. The lightweight assembly mounting combination structure according to claim 7, characterized by: 10. The lightweight assembly mounting combination structure according to claim 6, characterized by: