Sealing device capable of visually and effectively collecting tail gas of full-flow groove

By designing a combination of fixed and movable cover plates on the full-flow trough, along with rubber pads and anti-pinch components, the problem of exhaust gas leakage caused by the open end of the full-flow trough was solved, achieving effective collection of exhaust gas and safety in the production process.

CN223923806UActive Publication Date: 2026-02-17鞍钢化学科技有限公司
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Patent Information

Application Number
CN202520400588.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-17
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

The open design of the existing full-flow channel leads to exhaust gas leakage, which cannot be effectively sealed, resulting in the fugitive emission of VOCs and environmental pollution.

Method used

Design a visual sealing device that combines a fixed cover plate and a movable cover plate with a rubber pad and anti-pinch components to ensure a tight seal. The movable cover plate's flip-up design buffers the closing speed and prevents pinching injuries.

Benefits of technology

It achieves effective collection and sealing of exhaust gas, ensuring environmental safety in the production process and preventing harm to operators from exhaust gas leaks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of chemical production, and discloses a sealing device capable of visually and effectively collecting tail gas of a full-flow tank, which comprises the full-flow tank, a fixed cover plate is detachably mounted at the top end of the full-flow tank, a feed pipe penetrates through the inner wall of the fixed cover plate and is arranged on the fixed cover plate, a discharge pipe is arranged on the outer wall of the full-flow tank, and the discharge pipe is communicated with the fixed cover plate. A movable cover plate is hinged to the side wall of the fixed cover plate through a hinge, an inspection pipe is fixedly connected to the top end of the fixed cover plate, rubber pads are arranged at the bottom end of the fixed cover plate and the bottom end of the movable cover plate respectively, and an anti-pinch assembly is arranged on the outer wall of the movable cover plate. According to the utility model, the fixed cover plate and the movable cover plate are combined and matched with the rubber pad to achieve the sealing effect, the movable cover plate can be overturned to facilitate subsequent maintenance of workers, and meanwhile, the fixed pipe, the movable pipe, the piston pipe and the connecting pipe are arranged at the overturning part of the movable cover plate to change the buffering speed of pressure intensity; and hands of workers are prevented from being pinched when the movable cover plate is closed.
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Description

Technical Field

[0001] This utility model relates to the field of chemical production, and in particular to a sealing device for effectively collecting exhaust gas from a full-flow channel. Background Technology

[0002] In the chemical production field, especially in the ammonium sulfate production process, the full-flow tank is one of the key pieces of equipment. Traditional ammonium sulfate full-flow tanks are mostly designed with an open top, mainly for the purpose of facilitating daily inspection and operation. Operators can directly observe the situation inside the tank and easily perform some simple operations. Due to its open structure, the existing full-flow tanks cannot meet the requirements for effective sealing and collection of exhaust gas, resulting in the unorganized emission of a large amount of VOCs, causing serious pollution to the surrounding environment. Therefore, a sealing device is needed to ensure its sealing requirements. To this end, a visual and effective sealing device for collecting exhaust gas from the full-flow tank is proposed to solve the above problems. Utility Model Content

[0003] To overcome the above shortcomings, this utility model provides a sealing device for effectively collecting exhaust gas from a full-flow channel, aiming to improve the problem of exhaust gas leakage caused by the open top of the full-flow channel in the prior art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a sealing device for effectively collecting exhaust gas from a full-flow trough, comprising a full-flow trough, a fixed cover plate detachably installed at the top of the full-flow trough, an inlet pipe extending through the inner wall of the fixed cover plate, an outlet pipe on the outer wall of the full-flow trough, a movable cover plate hinged to the side wall of the fixed cover plate via a hinge, an inspection pipe fixedly connected to the top of the fixed cover plate, rubber pads respectively provided at the bottom ends of the fixed cover plate and the movable cover plate, and an anti-pinch component provided on the outer wall of the movable cover plate;

[0005] The anti-pinch assembly includes a fixed tube, which is fixedly connected to the outer wall of the movable cover plate. A movable tube is hinged to the outer wall of the fixed tube, and a piston tube is piston-connected to the outer wall of the movable tube. A connecting tube is hinged to the bottom end of the piston tube.

[0006] As a further description of the above technical solution:

[0007] The connecting pipe is fixedly connected to the outer wall of the full-flow channel.

[0008] As a further description of the above technical solution:

[0009] The bottom end of the rubber pad is in contact with the top end of the full-flow groove.

[0010] As a further description of the above technical solution:

[0011] The top of the movable cover is provided with a handle.

[0012] As a further description of the above technical solution:

[0013] The fixed cover plate is provided in two sets, and the two sets of fixed cover plates are fixedly connected by fastening bolts.

[0014] As a further description of the above technical solution:

[0015] The piston tube has a circular hole on its outer wall.

[0016] This utility model has the following beneficial effects:

[0017] 1. In this utility model, the sealing effect is achieved by setting a combination of a fixed cover plate and a movable cover plate and cooperating with a rubber gasket. The movable cover plate can be flipped to facilitate subsequent maintenance by staff. At the same time, a fixed pipe, a moving pipe, a piston pipe and a connecting pipe are set at the flipping point of the movable cover plate to buffer the speed of pressure change and prevent staff from being injured by pinching their hands when the movable cover plate is closed. Attached Figure Description

[0018] Figure 1 This is a three-dimensional schematic diagram of the entire flow channel of a sealing device for effectively collecting exhaust gas from a full flow channel, as proposed in this utility model.

[0019] Figure 2 A schematic diagram showing the overall view of the fixed cover plate of the sealing device for effectively collecting exhaust gas from a full-flow channel, as proposed in this utility model;

[0020] Figure 3 This is a cross-sectional schematic diagram of the piston tube of a sealing device for effectively collecting exhaust gas from a full-flow channel, as proposed in this utility model.

[0021] Figure 4 This is a three-dimensional schematic diagram of the rubber pad of a sealing device for effectively collecting exhaust gas from a full flow channel, as proposed in this utility model.

[0022] Legend:

[0023] 1. Full flow channel; 2. Fixed cover plate; 3. Feed pipe; 4. Discharge pipe; 5. Movable cover plate; 6. Inspection pipe; 7. Fixed pipe; 8. Moving pipe; 9. Piston pipe; 10. Connecting pipe; 11. Rubber pad. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Reference Figures 1-3 This utility model provides an embodiment of a sealing device for effectively collecting exhaust gas from a full-flow tank. The device includes a full-flow tank 1, with a detachable fixed cover 2 mounted on the top. The fixed cover 2 is made of two modules, separate from the movable cover 5, and can be assembled for use. The inner wall of the fixed cover 2 is permeated and equipped with a feed pipe 3, allowing raw materials or intermediate products required for ammonium sulfate production to be added and fed into the full-flow tank 1 through the feed inlet, enabling the reaction or processing to proceed smoothly within the full-flow tank 1. The outer wall of the full-flow tank 1 is equipped with a discharge pipe 4, allowing the reacted or processed materials to be discharged for subsequent processing. In the subsequent processing steps, a movable cover plate 5 is hinged to the side wall of the fixed cover plate 2 via a hinge. The hinge is existing technology. After the movable cover plate 5 and the fixed cover plate 2 are assembled, they are connected by the hinge. An inspection tube 6 is fixedly connected to the top of the fixed cover plate 2. The operator can observe the processing inside the full flow trough 1 through the inspection tube 6. Rubber pads 11 are respectively provided at the bottom of the fixed cover plate 2 and the movable cover plate 5. The rubber pads 11 can contact the top of the full flow trough 1, which can meet the sealing requirements between the full flow trough 1 and the fixed cover plate 2 and the movable cover plate 5, and prevent exhaust gas from being discharged from between the fixed cover plate 2 and the movable cover plate 5. The outer wall of the movable cover plate 5 is provided with an anti-pinch component.

[0026] The anti-pinch assembly includes a fixed tube 7 and a connecting tube 10, which mainly connect and support the entire piston tube 9 and the moving tube 8. The fixed tube 7 is fixedly connected to the outer wall of the movable cover plate 5. The moving tube 8 is hinged to the outer wall of the fixed tube 7. The piston tube 9 is piston-connected to the outer wall of the moving tube 8. The piston tube 9 has a round hole that allows air to enter and exit the piston tube 9 through the round hole. The connecting tube 10 is hinged to the bottom end of the piston tube 9.

[0027] Reference Figures 1-3 The connecting pipe 10 is fixedly connected to the outer wall of the full flow channel 1.

[0028] Reference Figure 4 The bottom end of the rubber pad 11 is in contact with the top end of the full flow groove 1.

[0029] Reference Figures 1-3The top of the movable cover plate 5 is provided with a handle, which can be used to flip the movable cover plate 5 to meet the needs of subsequent maintenance or other work. There are two sets of fixed cover plates 2, which are fixedly connected by fastening bolts. The fixed cover plates 2 have mounting feet, through which bolts can be passed to connect the two sets of fixed cover plates 2 together. The outer wall of the piston tube 9 is provided with a round hole.

[0030] Working principle: When processing is required, the raw material is simply fed into the full flow tank 1 through the feed pipe 3. During the processing, the fixed cover plate 2 and the movable cover plate 5 at the top of the full flow tank 1 are kept in close contact through the rubber gasket 11 to ensure good sealing and prevent exhaust gas from leaking from the gaps in the cover plate. The staff can observe the processing situation inside the full flow tank 1 at any time through the inspection pipe 6 at the top of the fixed cover plate 2 so as to keep abreast of the production progress and discover any possible problems.

[0031] When maintenance or other operations are required, the operator flips the movable cover 5 using the handle at the top. This causes the fixed tube 7 and the moving tube 8 to move. The movement of the fixed tube 7 causes the moving tube 8, which is hinged to it, to undergo relative displacement within the piston tube 9. The moving tube 8 moves along the inner wall of the piston tube 9, drawing outside air into it. Simultaneously, during the flipping process, the moving tube 8 and piston tube 9 deflect along the outer walls of the fixed tube 7 and connecting tube 10. When closing the movable cover 5, simply flip it counterclockwise to reset it. This flipping action causes the moving tube 8 to compress the air within the piston tube 9, allowing the air to escape through the round hole. Due to the pressure change, a resistance is generated that prevents the moving tube 8 from rapidly compressing the air. This resistance effectively buffers the closing speed of the movable cover 5, preventing excessive impact from rapid closure and further ensuring safety during the closing process. This avoids accidental injury to the operator, thus enabling the entire anti-pinch assembly to operate flexibly and effectively preventing injury to the operator during the opening and closing of the movable cover 5.

[0032] After the operation is completed, ensure the sealing of the full flow tank 1, maintain the effective collection of exhaust gas during the production process, and ensure that the entire production process continues under environmentally friendly and safe conditions.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sealed device for visualizing efficient collection of full-chute tail gas, comprising a full-chute (1), characterized in that: The top of the full-flow trough (1) is detachably fitted with a fixed cover plate (2). The inner wall of the fixed cover plate (2) is through and fitted with a feed pipe (3). The outer wall of the full-flow trough (1) is fitted with a discharge pipe (4). The side wall of the fixed cover plate (2) is hinged with a movable cover plate (5). The top of the fixed cover plate (2) is fixedly connected with an inspection pipe (6). The bottom ends of the fixed cover plate (2) and the movable cover plate (5) are respectively fitted with rubber pads (11). The outer wall of the movable cover plate (5) is fitted with an anti-pinch component. The anti-pinch assembly includes a fixed tube (7), which is fixedly connected to the outer wall of the movable cover plate (5). A movable tube (8) is hinged to the outer wall of the fixed tube (7). A piston tube (9) is piston-connected to the outer wall of the movable tube (8). A connecting tube (10) is hinged to the bottom end of the piston tube (9).

2. A sealing device for visualizing effective collection of full-chute tail gas according to claim 1, characterized in that: The connecting pipe (10) is fixedly connected to the outer wall of the full flow channel (1).

3. A sealing device for visualizing effective collection of full-chute tail gas according to claim 1, characterized in that: The bottom end of the rubber pad (11) is in contact with the top end of the full flow groove (1).

4. A sealing device for visualizing effective collection of full-chute tail gas according to claim 1, characterized in that: The top of the movable cover plate (5) is provided with a handle.

5. The sealing device for effectively collecting exhaust gas from a full-flow channel according to claim 1, characterized in that: The fixed cover plate (2) is provided in two sets, and the two sets of fixed cover plates (2) are fixedly connected by fastening bolts.

6. The sealing device for effectively collecting exhaust gas from a full-flow channel according to claim 1, characterized in that: The piston tube (9) has a circular hole on its outer wall.