LED locomotive auxiliary illuminating lamp capable of independently flashing
By designing an aluminum lamp housing and heat dissipation fins, combined with microcontroller control, the problems of high cost, excessive heat generation, and complex flashing of existing locomotive auxiliary lights have been solved, achieving a high-brightness, safe, and reliable independent flashing effect to meet the needs of efficient locomotive operation.
Patent Information
- Application Number
- CN202520718578.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-16
AI Technical Summary
The existing locomotive auxiliary lights are vacuum lamps, which are costly, energy-intensive, generate a lot of heat, and have a complex structure. Furthermore, their flashing function relies on an external flash generator, making it difficult to meet the requirements for efficient locomotive operation.
Using an aluminum lamp housing, aluminum substrate, and aluminum reflector, combined with heat sink fins and a microcontroller in the driver, the LED lamp achieves independent flashing function. The design of the aluminum substrate and heat sink fins improves heat dissipation efficiency, and the microcontroller controls the flashing effect.
It achieves high brightness and long lifespan LED auxiliary lighting, with independent flashing function for safety and reliability, reducing costs and improving the reliability and operating efficiency of locomotive lighting.
Smart Images

Figure CN223924587U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of auxiliary light, and mainly relates to an LED locomotive auxiliary light capable of independent flashing. BACKGROUND
[0002] At present, the auxiliary light on the internal combustion engine locomotive and electric locomotive is basically vacuum lamp, and the vacuum lamp usually refers to the lighting device with vacuum or inert gas (such as argon and krypton) filled in the bulb, the auxiliary light on the existing locomotive is full-enclosed design, the reflector and the light distribution mirror are integrated, and the inert gas is filled, although the brightness is high, the cost and energy consumption are also high, and the heat release is large, and there is no matching heat dissipation structure, so that the service life is short, at the same time, the locomotive lamp is a vacuum bulb, and the flashing function thereof is realized by the external special flash generator. The lamp is connected to the output end of the flash generator, and the lamp realizes flashing by the intermittent on-off voltage sent by the flash generator, and the structure and circuit are complex, and once the emergency problem occurs, it is difficult to recover in a short time, and the high-efficiency operation requirement of the locomotive cannot be met. CONTENT OF THE UTILITY MODEL
[0003] In order to overcome the above-mentioned defects, the utility model provides an LED locomotive auxiliary light capable of independent flashing.
[0004] The utility model adopts the technical scheme that solves the technical problems:
[0005] An LED locomotive auxiliary light capable of independent flashing comprises
[0006] The lamp shell is integrally pressure-cast by aviation aluminum;
[0007] The aluminum substrate is arranged at the bottom of the lamp shell;
[0008] The lamp beads are arranged in a ring shape on the aluminum substrate, and each lamp bead is electrically connected in parallel;
[0009] The light-reflecting piece is arranged in the lamp shell, the light-reflecting piece is provided with the same number of light-reflecting cups as the lamp beads, the bottom of the light-reflecting cup is provided with a notch for accommodating the lamp bead;
[0010] The heat dissipation fins are arranged on the back surface of the lamp shell;
[0011] The driver is arranged on the surface of the heat dissipation fin and connected with the commercial power supply to provide stable current for the lamp beads;
[0012] The heat-resistant sealing glue is used to seal the lamp shell, the aluminum substrate, the lamp beads and the light-reflecting piece in the lamp shell.
[0013] The single-chip heat dissipation plate of the heat dissipation fin is arranged in an arc shape and extends to the side surface of the lamp shell.
[0014] The driver is equipped with a microcontroller, which enables the LED beads to flash.
[0015] The reflective element is made of aluminum.
[0016] The LED beads are located at the edge and center of the aluminum substrate.
[0017] Due to the adoption of the technical solution described above, this utility model has the following advantages:
[0018] This utility model provides an independently flashing LED locomotive auxiliary light. The entire body is made of aluminum, including an aluminum reflector, which effectively transfers the heat generated by the LED beads to the heat sink fins, thus protecting the LEDs. The LEDs are arranged in a ring on the aluminum substrate, concentrating the heat at the edge of the substrate, which is then transferred to the edge of the heat sink fins. The edges of the heat sink fins exchange heat effectively with the air, facilitating heat dissipation. The reflector is made of aluminum, and each LED bead is equipped with a reflector cup, which better concentrates the light source, improving brightness and increasing the beam range. A microcontroller is integrated into the driver behind the LED light source, enabling the LED flashing function. This design allows for safe and reliable use on locomotives without increasing costs. Attached Figure Description
[0019] Figure 1 This is a cross-sectional view of the present invention;
[0020] Figure 2 is a top view of this utility model;
[0021] Figure 3 This is the front view of this utility model. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0023] Combined with appendix Figures 1-3 The LED locomotive auxiliary lighting shown includes a lamp housing 6, an aluminum substrate 1, several LED beads 7, a reflector 4, a heat sink 5, a driver, and tempered glass 3.
[0024] The lamp housing 6 is made of aerospace aluminum through die casting. It is not only hard and lightweight, but also resistant to high temperatures and has fast heat conduction.
[0025] The aluminum substrate 1 is the carrier of the LED bead 7. It is located at the bottom of the lamp housing 6 and is fixed to the lamp housing 6 by bolts. Thermally conductive adhesive is provided between the two. In this way, the aluminum substrate 1 can better transfer the heat of the LED bead 7 to the lamp housing 6, thereby improving the heat dissipation efficiency.
[0026] The aluminum substrate 1 has several LED beads 7. In this design, such as Figure 3 As shown, the LED beads 7 are arranged in a ring on the aluminum substrate 1, and each LED bead is electrically connected in parallel. The ring arrangement of the LED beads 7 disperses them as much as possible across the aluminum substrate 1, ensuring a more even distribution of heat and preventing excessive heat concentration that could lead to poor heat dissipation and burnout. Furthermore, the LED beads 7 are arranged circumferentially along the edge of the aluminum substrate 1, while the center of the aluminum substrate 1 can be positioned according to the actual dimensions. Figure 3 In this design, one LED bead 7 is placed at the center. If the aluminum substrate 1 is smaller, the central LED bead 7 can be omitted. If the size is sufficient, multiple rings of LED beads can be used. This concentrates most of the heat generated at the edge of the aluminum substrate 1. Figure 2 As can be seen, the edge of the aluminum substrate 1 is at the edge of the heat dissipation fin 5. The edge of the heat dissipation fin 5 is the air inlet and outlet, which is more conducive to heat exchange.
[0027] A reflector 4, disposed within the lamp housing, reflects the light emitted by the LED beads 7. The reflector 4 has the same number of reflector cups as the LED beads 7, with a notch at the bottom to accommodate the LED beads 7. Since there are multiple LED beads 7, the overall lamp power can be controlled by adjusting the number of LED beads 7. Furthermore, the LED beads are designed in parallel; if one LED bead 7 fails, the others remain unaffected, ensuring continued operation of the locomotive. Similarly, each LED bead 7 is equipped with a reflector cup, effectively stacking multiple LEDs within a single lamp, ensuring both brightness and intensity, as well as a consistent light range. The reflector is made of aluminum, specifically aerospace-grade aluminum, which guarantees excellent thermal conductivity and prevents deformation at high temperatures, ensuring that the light range remains unchanged even after prolonged use.
[0028] Heat dissipation fins 5 are located on the back of the lamp housing, with thermally conductive adhesive between them to increase heat exchange efficiency. Heat dissipation fins 5 are the most important heat dissipation component of the auxiliary lighting lamp, and are typically made of aluminum or copper. Figure 2 As shown, the heat dissipation fin 5 has an arc-shaped heat dissipation plate, which allows air to enter the heat dissipation fin 5 from various angles, which is more conducive to heat exchange with the air. In addition, the heat dissipation fin 5 extends to the side of the lamp housing, which not only allows for rapid heat exchange with the bottom surface of the lamp housing 6, but also allows for heat exchange through the side of the lamp housing 6, so as to transfer the heat inside the lamp housing 6 in a timely manner and avoid the internal temperature of the lamp housing from becoming too high.
[0029] The driver 2 is located on the surface of the heat sink 5 to facilitate heat dissipation. The driver 2 is connected to the mains power to provide a stable current to the LED 7. The driver 2 also contains a microcontroller. By programming the microcontroller, the flashing function of the LED 7 can be realized.
[0030] To prevent rain and dust, tempered glass 3 is provided on the open side of the lamp housing, and is sealed to the lamp housing with heat-resistant sealant, thus sealing the aluminum substrate 1, lamp beads 7 and reflector 4 in the lamp housing 6.
[0031] This design presents an independently flashing LED locomotive auxiliary light. The entire body is made of aluminum, including an aluminum reflector 4, which effectively transfers the heat generated by the LED beads 7 to the heat dissipation fins 5, thus protecting the LEDs. The LEDs are arranged in a ring on the aluminum substrate 1, concentrating the generated heat at the edge of the substrate, which is then transferred to the edge of the heat dissipation fins 5. The edges of the heat dissipation fins 5 exchange heat effectively with the air, facilitating heat dissipation. The reflector 4 is made of aluminum, and each LED bead is equipped with a reflector cup, which better concentrates the light source, improving brightness and increasing the beam range. The driver 2 behind the LED light source contains a microcontroller, enabling the LED flashing function. This design allows for safe and reliable use on locomotives without increasing costs.
[0032] The parts not detailed above are existing technologies and therefore have not been described in detail.
Claims
1. An independently flashing LED locomotive auxiliary light, characterized in that: include The lamp housing is made of aerospace-grade aluminum through die casting. An aluminum substrate is disposed at the bottom of the lamp housing; Several LED beads are arranged in a ring on the aluminum substrate, and each LED bead is electrically connected in parallel. A reflector is disposed inside the lamp housing. The reflector has a number of reflector cups equal to the number of lamp beads. The bottom of the reflector cup has a notch for accommodating the lamp beads. Heat dissipation fins are located on the back of the lamp housing; The driver, located on the surface of the heat sink fins, is connected to the mains power supply and provides a stable current to the LED beads; Tempered glass is sealed to the lamp housing with heat-resistant sealant, which in turn seals the aluminum substrate, LED chips, and reflector within the lamp housing.
2. The independently flashing LED locomotive auxiliary light according to claim 1, characterized in that: The heat dissipation fin has a single heat dissipation plate that is arc-shaped and extends to the side of the lamp housing.
3. The independently flashing LED locomotive auxiliary lighting according to claim 1, characterized in that: The driver is equipped with a microcontroller, which enables the LED beads to flash.
4. The independently flashing LED locomotive auxiliary light according to claim 1, characterized in that: The reflective element is made of aluminum.
5. The independently flashing LED locomotive auxiliary lighting according to claim 1, characterized in that: The LED beads are located at the edge and center of the aluminum substrate.