Rotary decoking and guiding device

By using a scraper and guide plate structure in the rotary coke removal and material conveying device, the problem of debris accumulation after coke removal is solved, achieving effective coke removal and material conveying, and improving heat transfer efficiency and equipment operation stability.

CN223925451UActive Publication Date: 2026-02-17SHANGHAI YIKELI ECOLOGICAL TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202520580387.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-17
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

After the existing coke removal device is used, the debris accumulates at the bottom of the furnace cylinder, which makes it impossible to effectively transport materials and affects the heat transfer efficiency.

Method used

A rotary coke removal and material conveying device is designed. By setting scrapers and guide plates inside the cylinder, the scrapers are driven to rotate by a fixed plate to remove coke and convey debris through the guide channel, preventing re-coking and ensuring heat transfer efficiency and material conveying.

Benefits of technology

It effectively cleans up coking debris, prevents re-coking, ensures heat transfer efficiency and material conveying, reduces accumulation, and lowers maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotary decoking and guiding device, which relates to the technical field of production of waste pyrolysis equipment and comprises a cylinder and a central shaft rotatably connected to the inside of the cylinder, a connecting rod is fixedly mounted on the central shaft, a plurality of scrapers are fixedly mounted on the connecting rod, a plurality of guide plates are fixedly mounted on the scrapers, and the guide plates are fixedly mounted on the guide plates. The guide plates are evenly distributed on the outer wall of the scraper, a guide channel is formed between every two guide plates, a certain included angle is formed between each guide channel and the length direction of the scraper, a fixing plate is fixedly installed on the inner wall of the cylinder, and the fixing plate abuts against the scraper to drive the center shaft to rotate in the cylinder. According to the rotary coke cleaning and material guiding device provided by the utility model, the fixed plate is propped against and pushes the scraping plate and drives the scraping plate to keep rotating, so that coke on the inner wall of the cylinder body is cleaned, and meanwhile, coke scraps cleaned from the inner wall of the cylinder body are conveyed to one side of the cylinder body through the flow guide channels between the flow guide plates arranged on the scraping plate; and the coking chippings are prevented from being coked on the inner wall of the cylinder body again.
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Description

TECHNICAL FIELD

[0001] The utility model relates to waste pyrolysis equipment production technical field, concretely relates to a rotary type decoking material guiding device. BACKGROUND

[0002] In the waste pyrolysis process, the kiln is needed to be used to pyrolyze waste, and heating will cause the coking adhesion of high molecular organic matter and dust particles on the kiln cylinder wall, resulting in the decline of heat transfer effect.

[0003] According to the invention patent application with publication number CN116538821A and publication date of August 4, 2023, a kiln heat exchanger coking material cleaning method is disclosed, which comprises the following steps: using a high-temperature-resistant endoscope to observe the position, height and quantity of coking material in the heat exchanger pipeline; according to the position of the coking material, select a spray gun with a corresponding spray angle, and connect the spray gun with the powder pump, the feed end of the powder pump is connected with boric acid powder; according to the quantity of the coking material in the above position, spray the corresponding amount of boric acid powder; adjust the pressure of the powder pump according to the height of the coking material to clean the coking material in the same vertical position; replace the spray gun with different spray angles, adjust the pressure of the powder pump, and clean the coking material in different positions; detect the flue gas temperature through the thermometer at the outlet of the heat exchanger pipeline to judge the cleaning progress. The main technical effect is that the spray gun and the powder pump spray boric acid powder into the coking material in the heat exchanger pipeline, which can effectively reduce the viscosity of the coking material, and then make it fall in the high temperature state to achieve the purpose of cleaning.

[0004] In the waste pyrolysis process, heating will cause the coking adhesion of high molecular organic matter and dust particles on the kiln cylinder wall, resulting in the decline of heat transfer effect, and at the same time, due to the coking adhesion on the inner wall of the kiln, the diameter of the cylinder body becomes smaller, which will cause blockage. After the coking device in the prior art cleans the coking, the debris will accumulate at the bottom of the kiln cylinder body, and then the material cannot be effectively transported. Therefore, a rotary type decoking material guiding device is proposed to solve the problem that the debris will accumulate at the bottom of the kiln cylinder body after the coking device in the prior art cleans the coking, and then the material cannot be effectively transported. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a rotary type decoking material guiding device, which aims at solving the problem that the debris will accumulate at the bottom of the kiln cylinder body after the coking device in the prior art cleans the coking, and then the material cannot be effectively transported.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] The rotary type coking cleaning and material guiding device comprises a cylinder, a central shaft rotatably connected to the inside of the cylinder, a connecting rod fixedly installed on the central shaft, a plurality of scrapers fixedly installed on the connecting rod, and a plurality of guide plates fixedly installed on the scrapers.

[0008] As preferred, the connecting rod comprises a support rod group and a stabilizing rod, the support rod group has a plurality of connecting ends, one of the connecting ends is connected to the central shaft, another of the connecting ends is connected to one of the scrapers, and the other connecting end is connected to another of the scrapers.

[0009] As preferred, the inside wall of the cylinder is fixedly installed with a fixed support, and the central shaft is rotatably connected to the fixed support and arranged in the direction in which the cylinder transports materials.

[0010] In the above technical solution, the rotary type coking cleaning and material guiding device has the following beneficial effects.

[0011] When the cylinder rotates, the fixed plate arranged on the inner wall of the cylinder abuts against the scraper, the fixed plate pushes the scraper and drives the scraper to rotate, thereby cleaning the coking on the inner wall of the cylinder; at the same time of cleaning, the coking debris or materials cleaned from the inner wall of the cylinder are transported to one side of the cylinder through the guide flow channels between the guide plates arranged on the scraper, so that the coking debris is prevented from coking again on the inner wall of the cylinder, the heat transfer efficiency of the cylinder is ensured, and the materials in the cylinder can be transported to prevent accumulation. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art according to these drawings.

[0013] Figure 1 The overall structure schematic diagram provided by the embodiments of the present application;

[0014] Figure 2 The inside partial cross-sectional structure schematic diagram of the cylinder provided by the embodiments of the present application;

[0015] Figure 3 The inside structure schematic diagram of the cylinder provided by the embodiments of the present application;

[0016] Figure 4 A center shaft three-dimensional structure schematic view is provided for the embodiment of the utility model.

[0017] Figure 5 A scraper initial position schematic view is provided for the embodiment of the utility model.

[0018] Figure 6 A fixed plate and scraper abutment position schematic view is provided for the embodiment of the utility model.

[0019] Figure 7 A fixed plate abutting center shaft rotation schematic view is provided for the embodiment of the utility model.

[0020] Figure 8 A scraper rotation position partial schematic view is provided for the embodiment of the utility model.

[0021] Figure 9 A scraper and fixed plate separation position schematic view is provided for the embodiment of the utility model.

[0022] Figure 10 Another embodiment structure schematic view of the center shaft installation mode is provided for the embodiment of the utility model.

[0023] Figure 11 Still another embodiment structure schematic view of the center shaft installation mode is provided for the embodiment of the utility model.

[0024] Explanation of reference signs:

[0025] 1, barrel; 2, center shaft; 3, connecting rod; 31, support rod group; 32, stabilizing rod; 33, connecting end; 4, scraper; 5, flow guide plate; 6, flow guide channel; 7, fixed plate; 8, fixed support. Specific implementation

[0026] In order for those skilled in the art to better understand the technical scheme of the utility model, the utility model will be further described in detail below in combination with the drawings.

[0027] Please refer to Figures 1-11 A rotary type coke clearing and material guiding device, comprising a barrel 1, further comprising a center shaft 2 rotatably connected to the inside of the barrel 1, a connecting rod 3 fixedly installed on the center shaft 2, a plurality of scrapers 4 fixedly installed on the connecting rod 3, a plurality of flow guide plates 5 fixedly installed on the scraper 4, the flow guide plates 5 being evenly distributed on the outer wall of the scraper 4, a flow guide channel 6 being formed between every two flow guide plates 5, the flow guide channel 6 and the scraper 4 being distributed at a certain angle in the length direction, a fixed plate 7 being fixedly installed on the inner wall of the barrel 1, and the center shaft 2 being kept rotating in the barrel 1 by the abutment of the fixed plate 7 and the scraper 4.

[0028] Specifically, the barrel 1 is a barrel 1 of a conventional furnace in the prior art, which is driven to keep rotating by an external driving mechanism, and a fixed plate 7 is fixedly installed on the circumferential inner wall of the barrel 1. Specifically, the fixed plate 7 has a long strip structure, and the central shaft 2 is rotatably connected to the inside of the barrel 1. Further, a plurality of scrapers 4 are fixedly installed on the outer wall of the central shaft 2. Specifically, the plurality of scrapers 4 are arranged in a circumferential array on the outer wall of the central shaft 2. As an embodiment provided by the present application, the number of scrapers 4 is two, and the two scrapers 4 are arranged in a circumferential array on the outside of the central shaft 2. Further, a guide plate 5 is fixedly installed on the outer wall of one side of the scraper 4, as shown in Figure 4 The guide plate 5 is arranged at a certain angle with the length direction of the scraper 4 on the outer wall of the scraper 4, and the inclination angle of the guide plate 5 can be designed according to the material to be conveyed to ensure the conveying effect of the material. The number of guide plates 5 is several, and the plurality of guide plates 5 are arranged in a linear array on the outer wall of the scraper 4 to form a guide channel 6 between every two adjacent scrapers 4. Preferably, the guide plates 5 are arranged in an inclined manner on the outer wall of the scraper 4, and there is a gap between every two guide plates 5, and a guide channel 6 is formed between every two guide plates 5. When the scraper 4 relatively keeps rotating along the inner wall of the barrel 1, the coking adhering to the inner wall of the barrel 1 is scraped off by the scraper 4, and after scraping, the coking debris is conveyed through the guide channel 6 between every two guide plates 5 by the guide plates 5 arranged in an inclined manner on the outer wall of the scraper 4. Preferably, the guide plates 5 are fixedly arranged on the outer wall of the scraper 4 close to the central shaft 2.

[0029] It should be noted that the guide plates 5 can be arranged on the outer wall of the scraper 4 away from the central shaft 2 according to actual production needs, at which time the coking is scraped off by the guide plates 5.

[0030] Preferably, the inclination direction of the guide plates 5 on the scraper 4 can be designed according to the direction of the material to be conveyed to further ensure the conveying effect of the material.

[0031] As a further embodiment provided by the present application, as shown in Figure 4As shown, the connecting rod 3 specifically comprises a support rod group 31 and a stabilizing rod 32, the support rod group 31 has a plurality of connecting ends 33, the number of the support rod group 31 is several, the several support rod groups 31 are distributed in linear array on the central shaft 2, and the several support rod groups 31 are connected with the scraper 4 and the central shaft 2. Preferably, the support rod group 31 has three connecting ends 33, at this time, the support rod group 31 is in a triangular structure, and the triangular structure of the support rod group 31 has strong structural strength to ensure sufficient support strength. One of the connecting ends 33 of the support rod group 31 is connected with one of the scrapers 4, another connecting end 33 of the support rod group 31 is connected with another scraper 4, and the support rod group 31 has another connecting end 33 connected with the central shaft 2, so that a triangular structure is formed between the two scrapers 4 and the central shaft 2, and the strength is increased. Further, as shown in the figure, Figure 4 As shown, the number of the stabilizing rod 32 is several, specifically, one end of the stabilizing rod 32 is connected to the connecting position of the scraper 4 and the support rod group 31, and the other end of the stabilizing rod 32 is connected to the connecting position of the support rod group 31 and the central shaft 2. A triangular structure is formed between the connecting position of one of the support rod groups 31 and the scraper 4, the connecting position of another of the support rod groups 31 and the scraper 4, and the connecting position of the support rod group 31 and the central shaft 2, thereby increasing the structural strength.

[0032] As a further embodiment of the present application, as shown in the figure, Figure 3 As shown, the fixed support 8 is fixedly arranged in the cylinder body 1, specifically, the number of the fixed support 8 is at least two, preferably, the number of the fixed support 8 is two, the two fixed supports 8 are symmetrically arranged in the cylinder body 1, and the central shaft 2 is rotatably connected to the two fixed supports 8. Since the central shaft 2 is rotatably connected to the inside of the cylinder body 1, when the cylinder body 1 keeps rotating, the central shaft 2 can keep relatively stationary in the cylinder body 1.

[0033] As another embodiment of the present application, as shown in the figure, Figure 10 As shown, both ends of the central shaft 2 penetrate the cylinder body 1 and are rotatably connected to the rack of the device to ensure that the central shaft 2 rotates more stably, and the cylinder body 1 is driven to rotate by the device driver, which is a conventional technical means in the prior art and will not be described here.

[0034] As a further embodiment of the present application, as shown in the figure, Figure 11 As shown, both ends of the central shaft 2 are located inside the cylinder body 1 and are connected to the fixed support 8, which can also satisfy the requirement that the central shaft 2 keeps rotating in the cylinder body 1 by the cylinder body 1. It should be noted that in this embodiment, the central shaft 2 needs to be limited at both ends to prevent the central shaft 2 from coming out.

[0035] The utility model discloses, the cylinder 1 keeps rotating, through the fixed plate 7 that sets up on the inner wall of cylinder 1 and the abutment of scraper 4, through the fixed plate 7 and pushes scraper 4 and drives scraper 4 and keeps rotating, and then the coking on the inner wall of cylinder 1 is cleaned up, and in the cleaning of the same time, through the flow guide passage 6 between the flow guide plate 5 that sets up on scraper 4, the coking debris that is cleaned down from the inner wall of cylinder 1 is transported to the side of cylinder 1, prevents the coking debris and cokes again on the inner wall of cylinder 1, can guarantee the heat transfer efficiency inside cylinder 1 and can transport the material in cylinder 1 to a certain extent, prevents the accumulation.

[0036] Working principle:

[0037] When the external driving mechanism drives cylinder 1 to keep counterclockwise rotation, and the fixed plate 7 on the inner wall of cylinder 1 and one of scraper 4 abut, through the fixed plate 7 and drive the central shaft 2 to keep rotating, and then drive a plurality of scrapers 4 to keep rotating inside the cylinder 1, the coking attached on the inner wall of cylinder 1 is scraped off and broken, and coking debris is formed;

[0038] At this time, since the flow guide plate 5 on the outer wall of the scraper 4 is arranged in the direction of conveying the material of the cylinder 1, the coking debris can flow from the flow guide passage 6 between the flow guide plates 5 to the conveying direction of the cylinder 1 while the scraper 4 is rotating, thereby promoting the flow of the material.

[0039] As shown in Figures 5-9 When the central shaft 2 rotates by a certain angle, the scraper 4 is separated from the fixed plate 7, and under the action of gravity, the central shaft 2 and the scraper 4 are driven to continue rotating, and then the coking attached on the inner wall of the cylinder 1 is cleaned by the scraper 4.

[0040] Since the central shaft 2 does not need an additional motor for driving, the maintenance cost is reduced. The scraper 4 realizes coke cleaning by gravity, which is more energy-saving.

[0041] Those skilled in the art can understand that other similar connection methods can also achieve the utility model. For example, welding, bonding or screwing and the like.

[0042] The above only describes certain exemplary embodiments of the utility model by way of illustration, without doubt, for ordinary skilled in the art, under the condition of not deviating from the spirit and scope of the utility model, the described embodiments can be modified in various ways. Therefore, the above drawings and description are illustrative in nature and should not be understood as limiting the scope of protection of the claims of the utility model.

Claims

1. A rotary decoking and material guiding device comprising a cylindrical body (1), characterized in that, Also include rotating connection in the barrel (1) inside the center shaft (2), the center shaft (2) is fixedly installed with connecting rod (3), the connecting rod (3) is fixedly installed with several scrapers (4), the scraper (4) is fixedly installed with several guide plates (5), the guide plate (5) is evenly distributed in the outer wall of the scraper (4), every two guide plates (5) form guide channel (6), the guide channel (6) and the length direction of the scraper (4) are distributed at a certain angle, the inner wall of the barrel (1) is fixedly installed with fixed plate (7), the fixed plate (7) is abutted with the scraper (4) to drive the center shaft (2) to keep rotating in the barrel (1).

2. A rotary coke charging and decoking device according to claim 1, characterized in that The connecting rod (3) includes support rod group (31) and stabilizing rod (32), the support rod group (31) has multiple connecting ends (33), one of the connecting ends (33) is connected with the center shaft (2), another connecting end (33) is connected with one of the scrapers (4), and another connecting end (33) is connected with another scraper (4).

3. A rotary coke charging and decoking device according to claim 1, characterized in that The inner wall of the barrel (1) is fixedly installed with a fixed support (8), and the center shaft (2) is rotatably connected to the fixed support (8).

4. A rotary coke charging and decoking device according to claim 1, characterized in that The guide plate (5) is arranged towards the material conveying direction of the barrel (1).

Citation Information

Patent Citations

  • Method for cleaning coking materials of heat exchanger of kiln

    CN116538821A