Electromagnetic wire drawing production roundness monitoring equipment

Abstract

The utility model relates to the technical field of electromagnetic wire production, in particular to an electromagnetic wire drawing production roundness monitoring device which comprises an operation table, a laser detector is arranged on one side of the top of the operation table, and a signal processor is arranged on the side, opposite to the laser detector, of the top of the operation table. The side wall, opposite to the signal processor, of the laser detector is rotationally connected with a guide roller, and the side wall of the laser detector is fixedly connected with a cleaning mechanism. The electromagnetic wire cleaning device has the beneficial effects that the motor drives the two cleaning rollers to rotate to generate friction with the surface of an electromagnetic wire, comprehensive and rapid cleaning is achieved, production links are reduced, cost is reduced, more accurate and reliable data support is provided, meanwhile, fixing teeth are matched with limiting grooves, moving adjustment of the cleaning rollers is achieved, and the cleaning efficiency is improved. Meanwhile, stains accumulated on the surface of the cleaning cotton cloth can be rapidly replaced, and the cleaning effect is prevented from being reduced.

Description

Technical Field

[0001] This utility model relates to the field of electromagnetic wire production, specifically to a device for monitoring the roundness of electromagnetic wire drawing. Background Technology

[0002] In modern industrial production, magnet wire is widely used in electrical equipment such as motors, transformers, and generators. Its quality and performance directly affect the operating efficiency and reliability of these devices. Therefore, monitoring the roundness of magnet wire is a crucial step in ensuring product quality. With technological advancements, roundness monitoring equipment has emerged, capable of accurately detecting the external dimensions of magnet wire to ensure that the produced wire meets standards.

[0003] However, electromagnetic wires are easily contaminated during processing and transportation. Impurities on the surface can affect the accuracy of monitoring equipment and the performance of electromagnetic wires. Therefore, it is necessary to clean the electromagnetic wires before monitoring their roundness. Existing technologies usually involve manually wiping the electromagnetic wires, which relies on experience and makes it difficult to ensure that the cleaning force and coverage are consistent each time. This can easily lead to blind spots in cleaning and make it difficult to completely remove dirt. During the wiping process, excessive force may cause the electromagnetic wires to bend, deform, or even break, and it also wastes human resources. Utility Model Content

[0004] The purpose of this invention is to provide a roundness monitoring device for electromagnetic wire drawing production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a roundness monitoring device for electromagnetic wire drawing production, comprising an operating table, a laser detector being provided on one side of the top of the operating table, a signal processor being provided on the side of the top of the operating table opposite to the laser detector, a guide roller being rotatably connected to the side wall opposite to the laser detector, and a cleaning mechanism being fixedly connected to the side wall of the laser detector.

[0006] The cleaning mechanism includes a fixed plate and two rotating shafts arranged horizontally. One end of each rotating shaft is fixedly connected to a gear one and a gear two, which mesh with each other. The outer walls of both rotating shafts are provided with cleaning rollers, and the gear one and gear two are rotatably connected to the fixed plate.

[0007] Preferably, the rotating shaft includes a rotating shaft body, the top of the rotating shaft body is provided with a slot, the inner wall of the slot is slidably connected to the cleaning roller, and the bottom of the inner wall of the slot is provided with a plurality of limiting grooves.

[0008] Preferably, the cleaning roller includes a fixed roller, and a cleaning cloth is sleeved on the outer wall of the fixed roller, and the outer wall of the cleaning cloth is provided with a plurality of grooves.

[0009] Preferably, the fixed roller has a U-shaped groove extending through both ends, the inner wall of the U-shaped groove is slidably connected to the rotating shaft body, and a sliding groove is provided at the top of the inner wall of one end of the U-shaped groove.

[0010] Preferably, two spring telescopic rods are fixedly connected to the top of the inner wall of the sliding groove, and sliding blocks are fixedly connected to the bottom ends of the two spring telescopic rods. The sliding blocks are slidably connected to the inner wall of the sliding groove.

[0011] Preferably, the bottom of the sliding block is fixedly connected to two fixing teeth, which are inserted into the inner wall of the limiting groove. A pulling plate is fixedly connected to one side of the sliding block, and the pulling plate is slidably connected to one end of the U-shaped groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This utility model proposes a roundness monitoring device for electromagnetic wire drawing production. It optimizes the design of existing roundness monitoring devices by using a motor to drive two cleaning rollers to rotate and generate friction with the surface of the electromagnetic wire, achieving comprehensive and rapid cleaning, reducing production steps, lowering costs, and providing more accurate and reliable data support. At the same time, the fixed teeth and limiting grooves cooperate to realize the movement adjustment of the cleaning rollers, and also realize the rapid replacement of the cleaning cloth surface where stains have accumulated, preventing the cleaning effect from being reduced. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the cleaning mechanism structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the rotating shaft of this utility model;

[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the cleaning roller of this utility model.

[0018] In the diagram: 1. Operating table; 2. Guide roller; 3. Laser detector; 4. Signal processor; 5. Cleaning mechanism; 51. Fixed plate; 52. Rotating shaft; 521. Rotating shaft body; 522. Slot; 523. Limiting groove; 53. Cleaning roller; 531. Fixed roller; 532. Cleaning cloth; 533. Sliding groove; 534. Spring telescopic rod; 535. Sliding block; 536. Fixed tooth; 537. U-shaped groove; 538. Pulling plate; 54. Gear one; 55. Gear two. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] Please see the appendix Figure 1-4 This application provides the following technical solutions.

[0021] A roundness monitoring device for electromagnetic wire drawing production includes an operating table 1. A laser detector 3 is installed on one side of the top of the operating table 1. A signal processor 4 is installed on the side of the top of the operating table 1 opposite to the laser detector 3. A guide roller 2 is rotatably connected to the side wall opposite to the laser detector 3 and the signal processor 4. A cleaning mechanism 5 is fixedly connected to the side wall of the laser detector 3. The cleaning mechanism 5 includes a fixed plate 51 and two rotating shafts 52. The two rotating shafts 52 are arranged horizontally. A gear 1 54 and a gear 2 55 are respectively fixedly connected to one end of the two rotating shafts 52. Gear 54 meshes with gear 55. Cleaning rollers 53 are provided on the outer walls of both rotating shafts 52. Gear 54 and gear 55 are rotatably connected to the fixing plate 51. Each rotating shaft 52 includes a rotating shaft body 521. A slot 522 is provided on the top of the rotating shaft body 521. The inner wall of the slot 522 is slidably connected to the cleaning roller 53. Several limiting grooves 523 are provided on the bottom of the inner wall of the slot 522. Each cleaning roller 53 includes a fixing roller 531. A cleaning cotton cloth 532 is sleeved on the outer wall of the fixing roller 531. Several grooves are provided on the outer wall of the cleaning cotton cloth 532.

[0022] It should be noted that during use, the operator passes the electromagnetic wire through the gap between the two cleaning rollers 53, so that its top and bottom respectively contact the outer wall of the two cleaning rollers 53, passes through the middle of the gap between the laser detector 3 and the signal processor 4, and then exits through the outer wall of the guide roller 2. The operator activates the laser detector 3 to emit a measuring light source, and the signal processor 4 receives the laser signal reflected or scattered by the object being measured, processes the received signal, calculates the diameter or size of the object, starts the motor to drive the outer rotating shaft 52 to rotate, and at the same time drives the first gear 54 to rotate, and then drives the inner rotating shaft 52 to rotate through the second gear 55, so that the two cleaning rollers 53 rotate. The cleaning cloth 532 in the middle groove rubs against the electromagnetic wire to achieve cleaning.

[0023] The fixed roller 531 has U-shaped grooves 537 extending through both ends. The inner wall of the U-shaped groove 537 is slidably connected to the rotating shaft body 521. A sliding groove 533 is formed at the top of the inner wall of one end of the U-shaped groove 537. Two spring telescopic rods 534 are fixedly connected to the top of the inner wall of the sliding groove 533. A sliding block 535 is fixedly connected to the bottom end of the two spring telescopic rods 534. The sliding block 535 is slidably connected to the inner wall of the sliding groove 533. Two fixing teeth 536 are fixedly connected to the bottom of the sliding block 535. The fixing teeth 536 are inserted into the inner wall of the limiting groove 523. A pulling plate 538 is fixedly connected to one side of the sliding block 535. The pulling plate 538 is slidably connected to one end of the U-shaped groove 537.

[0024] It should be noted that when the operator pulls the pull plate 538 upwards, the spring telescopic rod 534 retracts, causing the sliding block 535 to slide upwards along the inner wall of the sliding groove 533. The sliding block 535 then drives the fixed tooth 536 to slide out from the inner wall of the limiting groove 523. Once the fixed tooth 536 disengages from the limiting groove 523, the operator moves the fixed roller 531 to slide on the rotating shaft body 521 towards the gear 54, causing the fixed tooth 536 to slide within the slot 522 until the fixed tooth 536 reaches the next... At each limiting groove 523, the operator releases the pull plate 538, the sliding groove 533 resets and pushes the fixing tooth 536 into the limiting groove 523 for fixation. At this time, the groove on the outer wall of the unused cleaning cloth 532 is in the middle, and the electromagnetic wire can be moved into it. When all the grooves of the cleaning cloth 532 are unusable, the pull plate 538 can be pulled to move the fixing roller 531 outward along the rotating shaft body 521 until the rotating shaft body 521 is disengaged from the U-shaped groove 537, and the cleaning roller 53 can be removed and replaced.

[0025] In use, the operator passes the electromagnetic wire through the gap between the two cleaning rollers 53, ensuring its top and bottom contacts the outer walls of the two rollers 53 respectively. It then passes through the gap between the laser detector 3 and the signal processor 4, exits through the outer wall of the guide roller 2, and the operator activates the laser detector 3 to emit a measuring light source. The signal processor 4 receives the laser signal reflected or scattered by the object being measured, processes the received signal, calculates the object's diameter or size, and starts the motor to rotate the outer shaft 52. Simultaneously, it drives gear one 54 to rotate, which in turn drives gear two 55 to rotate the inner shaft 52, causing the two cleaning rollers 53 to rotate. The cleaning cloth 532, located in the central groove, rubs against the electromagnetic wire to achieve cleaning. When prolonged friction cleaning causes dirt to accumulate in the groove, making it impossible to clean the electromagnetic wire, the operator pulls the pull plate 538 upwards to retract the spring telescopic rod 534. The sliding block 535 slides upward along the inner wall of the sliding groove 533. The sliding block 535 drives the fixed tooth 536 to slide out from the inner wall of the limiting groove 523. After the fixed tooth 536 disengages from the limiting groove 523, the operator moves the fixed roller 531 to slide on the rotating shaft body 521 toward the gear 1 54, driving the fixed tooth 536 to slide in the slot 522 until the fixed tooth 536 reaches the next limiting groove 523. The operator releases the pull plate 538, the sliding groove 533 resets and pushes the fixed tooth 536 into the limiting groove 523 for fixation. At this time, the groove on the outer wall of the unused cleaning cloth 532 is in the middle, and the electromagnetic wire can be moved into it. When all the grooves of the cleaning cloth 532 are unusable, the pull plate 538 can be pulled to move the fixed roller 531 outward along the rotating shaft body 521 until the rotating shaft body 521 disengages from the U-shaped groove 537, and the cleaning roller 53 is removed and replaced.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An electromagnetic wire drawing production roundness monitoring equipment, comprising an operating table (1), a laser detector (3) is arranged on one side of the top of the operating table (1), a signal processor (4) is arranged on the side of the top of the operating table (1) opposite to the laser detector (3), a guide roller (2) is rotatably connected to the side wall opposite to the laser detector (3), and a cleaning mechanism (5) is fixedly connected to the side wall of the laser detector (3); characterized in that The cleaning mechanism (5) comprises a fixed plate (51) and two rotating shafts (52), the two rotating shafts (52) are horizontally arranged, one end of each of the two rotating shafts (52) is fixedly connected with a gear one (54) and a gear two (55), the gear one (54) and the gear two (55) are engaged, the outer walls of the two rotating shafts (52) are both provided with a cleaning roller (53), and the gear one (54), the gear two (55) and the fixed plate (51) are rotatably connected.

2. A roundness monitoring device for wire drawing of an electromagnetic wire according to claim 1, characterized in that: The rotating shaft (52) comprises a rotating shaft body (521), a slot (522) is formed in the top of the rotating shaft body (521), the inner wall of the slot (522) is slidably connected with the cleaning roller (53), and a plurality of limiting grooves (523) are formed in the bottom of the inner wall of the slot (522).

3. The roundness monitoring device for wire drawing of electromagnetic wire according to claim 1, characterized in that: The cleaning roller (53) comprises a fixed roller (531), the outer wall of the fixed roller (531) is sleeved with a cleaning cotton cloth (532), and the outer wall of the cleaning cotton cloth (532) is provided with a plurality of grooves.

4. The roundness monitoring device for wire drawing of electromagnetic wire according to claim 3, characterized in that: U-shaped grooves (537) are formed in the both ends of the fixed roller (531) in a penetrating manner, the inner walls of the U-shaped grooves (537) are slidably connected with the rotating shaft body (521), and a sliding groove (533) is formed in the top of the inner wall of one end of the U-shaped groove (537).

5. A roundness monitoring device for wire drawing of an electromagnetic wire according to claim 4, characterized in that: Two spring telescopic rods (534) are fixedly connected to the top of the inner wall of the sliding groove (533), the bottom ends of the two spring telescopic rods (534) are fixedly connected with a sliding block (535), and the sliding block (535) is slidably connected with the inner wall of the sliding groove (533).

6. A roundness monitoring device for wire drawing of an electromagnetic wire according to claim 5, characterized in that: The bottom of the sliding block (535) is fixedly connected with two fixed teeth (536), the fixed teeth (536) are inserted into the inner wall of the limiting groove (523), one side of the sliding block (535) is fixedly connected with a pulling plate (538), and the pulling plate (538) is slidably connected with one end of the U-shaped groove (537).

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