CCD (Charge Coupled Device) auxiliary material detection equipment

By introducing a multi-angle CCD camera and an electric slide rail design into the CCD auxiliary material inspection equipment, combined with an elastic clamp, the problem of fixing the position of the CCD camera is solved, enabling all-round inspection and stable positioning of auxiliary materials, and improving the inspection effect.

CN223926309UActive Publication Date: 2026-02-17SUZHOU BAIBU AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202520451097.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-17
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

In existing CCD auxiliary material testing equipment, the CCD camera position is fixed, which makes it impossible to perform multi-directional all-round testing of the tested components, resulting in reduced testing effectiveness.

Method used

The device employs a combination design of an outer frame, a base box, an upper CCD camera, a lower CCD camera, a side CCD camera, and a feeding plate. Combined with an electric slide rail and a suction cup holder, it enables comprehensive and multi-angle detection of auxiliary materials. The device also uses an elastic mechanism and clamping plates to stably hold and position the components under test.

Benefits of technology

It enables comprehensive and multi-angle testing of excipients, improving the stability and accuracy of testing and ensuring testing results.

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Abstract

The utility model discloses CCD (charge coupled device) auxiliary material detection equipment, which relates to the technical field of auxiliary material detection and comprises an outer frame and a discharging plate, a bottom box is fixedly arranged at the bottom of the outer frame, a support frame is fixedly arranged at the upper end of the inner wall of the outer frame, an upper CCD camera is fixedly arranged at the top of the support frame, and a lower CCD camera is fixedly arranged at the bottom of the inner wall of the bottom box. Side CCD cameras are fixedly arranged on the two sides of the bottom of the inner wall of the outer frame, a first electric sliding rail is fixedly arranged on the top of the inner wall of the outer frame, the discharging plate is arranged on the first electric sliding rail, a detection hole is formed in the discharging plate, a second electric sliding rail is fixedly arranged at the upper end of the back side of the outer frame, and the outer wall of the second electric sliding rail is slidably sleeved with a moving block; electric push rods are fixedly arranged at the bottoms of the moving blocks, and suction cup frames are fixedly arranged at the tail ends of output shafts of the electric push rods. The outer frame, the bottom box, the upper CCD camera, the lower CCD camera, the side CCD camera and the discharging plate provided by the utility model can be used for carrying out all-directional and multi-angle detection on external auxiliary materials of equipment, so that the detection effect is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of auxiliary material testing technology, specifically to CCD auxiliary material testing equipment. Background Technology

[0002] After the accessories for laptop casings are attached, their position and presence need to be accurately detected. CCD inspection uses a CCD image sensor to quickly detect these accessories. For example, patent document CN215466222U discloses an accessory inspection device. This device uses a streamlined flow to inspect the accessories with a CCD industrial camera. The product flows through the streamline, and the accessories and side printed text are inspected. The conveyor device acts as an assembly line to transport laptops for inspection. After inspection, qualified laptops are collected and transported back, while unqualified laptops are recycled. This transforms manual inspection into mechanical operation, reducing manpower input for accessory and printed text inspection, improving inspection efficiency, increasing inspection output, and completely improving the situation of missing, incorrect, or crooked accessories, as well as the situation of missing, missing, or blurry printed text.

[0003] However, when the above-mentioned testing device is performing testing, the internal CCD camera is set in a fixed and single position, which can only detect the auxiliary material on one side of the component being tested. It cannot perform comprehensive testing of the component from multiple directions, thus reducing the testing effect. Utility Model Content

[0004] In view of the problems existing in the above-mentioned CCD auxiliary material testing equipment, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide a CCD auxiliary material detection device, which solves the problem that when conducting detection work, the internal CCD camera is fixed and singular in position, and can only detect auxiliary materials on one side of the component being tested.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] CCD auxiliary material testing equipment includes an outer frame and a feeding plate. A bottom box is fixedly installed at the bottom of the outer frame. A support frame is fixedly installed at the upper end of the inner wall of the outer frame. An upper CCD camera is fixedly installed at the top of the support frame. A lower CCD camera is fixedly installed at the bottom of the inner wall of the bottom box. Side CCD cameras are fixedly installed on both sides of the bottom of the inner wall of the outer frame.

[0008] The top of the inner wall of the outer frame is fixedly provided with a first electric slide rail, the material feeding plate is provided on the first electric slide rail, and a detection hole is provided inside it;

[0009] A second electric slide rail is fixedly provided on the upper back side of the outer frame. A moving block is slidably sleeved on the outer wall of the second electric slide rail. An electric push rod is fixedly provided at the bottom of the moving block. A suction cup frame is fixedly provided at the end of the output shaft of the electric push rod.

[0010] Preferably, two symmetrically arranged vertical rods are fixedly provided at the bottom of the inner wall of the outer frame. The walls of the two vertical rods are slidably fitted with sliding tubes. A light strip is fixed between the two sliding tubes. A fastening bolt is threaded through the side of the sliding tube. The end of the fastening bolt abuts against the wall of the vertical rod.

[0011] Preferably, the top of the feeding plate is provided with multiple moving slots, the moving slots are provided with elastic mechanisms, and clamps are provided through the elastic mechanisms. The clamps are slidably disposed on the top of the feeding plate.

[0012] Preferably, the elastic mechanism includes a support rod, which is fixedly disposed within the movable groove, and a slider is slidably sleeved on the rod wall. A clamping plate is disposed in contact with the outer wall of the slider. A spring is sleeved on the rod wall of the support rod, and the two ends of the spring are respectively fixedly connected to the support rod and the slider. The outer wall of the slider has multiple spaced threaded grooves. A mounting plate is fixedly disposed at the lower end of the outer wall of the clamping plate. An adjusting bolt is threaded through the mounting plate, and the adjusting bolt is configured to cooperate with the threaded grooves.

[0013] Furthermore, the upper ends of the multiple clamping plates on the adjacent side are all inclined.

[0014] Preferably, a control panel and a display screen are fixedly provided on the upper end of the outer wall of the outer frame.

[0015] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0016] 1. This utility model, through its outer frame, bottom box, upper CCD camera, lower CCD camera, side CCD camera, and feeding plate, enables comprehensive and multi-angle detection of external auxiliary materials, ensuring detection effectiveness.

[0017] 2. This utility model, through the provided feeding plate, detection hole and multiple clamping plates, can stably clamp and position the equipment being tested, ensuring stability during the testing process. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a side view of the present invention;

[0021] Figure 3 This is a top view of the feeding plate of this utility model.

[0022] Figure 4 For the present utility model Figure 3 Enlarged schematic diagram of part A;

[0023] Figure 5 This is a three-dimensional structural diagram of the clamping plate of this utility model.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. Outer frame; 2. Feeding plate; 3. Base box; 4. Support frame; 5. Upper CCD camera; 6. Lower CCD camera; 7. Side CCD camera; 8. First electric slide rail; 9. Detection hole; 10. Second electric slide rail; 11. Moving block; 12. Electric push rod; 13. Suction cup holder; 14. Vertical rod; 15. Slide tube; 16. Light strip; 17. Fastening bolt; 18. Moving groove; 19. Clamping plate; 20. Support rod; 21. Slider; 22. Spring; 23. Mounting plate; 24. Adjusting bolt; 25. Control panel; 26. Display screen. Detailed Implementation

[0026] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0027] This utility model discloses a CCD auxiliary material testing device.

[0028] This utility model provides, for example Figure 1-5 The CCD auxiliary material testing equipment shown includes an outer frame 1 and a feeding plate 2. A control panel 25 and a display screen 26 are fixedly installed on the upper part of the outer wall of the outer frame 1. A bottom box 3 is fixedly installed at the bottom of the outer frame 1. A support frame 4 is fixedly installed on the upper part of the inner wall of the outer frame 1. An upper CCD camera 5 is fixedly installed on the top of the support frame 4. A lower CCD camera 6 is fixedly installed on the bottom of the inner wall of the bottom box 3. Side CCD cameras 7 are fixedly installed on both sides of the bottom of the inner wall of the outer frame 1.

[0029] The top of the inner wall of the outer frame 1 is fixedly provided with a first electric slide rail 8, the material feeding plate 2 is provided on the first electric slide rail 8, and the inside is provided with a detection hole 9.

[0030] A second electric slide rail 10 is fixedly provided on the upper back side of the outer frame 1. A moving block 11 is slidably sleeved on the outer wall of the second electric slide rail 10. An electric push rod 12 is fixedly provided at the bottom of the moving block 11. A suction cup frame 13 is fixedly provided at the end of the output shaft of the electric push rod 12.

[0031] Connect the power supply to the equipment, turn on the equipment, and observe the control panel 25 and display screen 26 to ensure that all functions of the equipment are normal. According to the type and size of the auxiliary material to be tested, adjust the position of the clamping plate 19 on the feeding plate 2 by adjusting the adjusting bolt 24 to adapt to the size of the auxiliary material. At the same time, according to the testing requirements, loosen the fastening bolt 17 and adjust the height of the light strip 16. After the adjustment is completed, tighten the fastening bolt 17 to fix the light strip 16. Place the auxiliary material to be tested on the feeding plate 2, and set the testing parameters on the control panel 25. Then start the first electric slide rail 8, and the feeding plate 2 begins to move. The upper CCD camera 5, the side CCD camera 7, and the lower CCD camera 6 take pictures of the auxiliary material in sequence. The captured images are displayed on the display screen 26 in real time. At the same time, the image processing system inside the equipment analyzes and processes the images to determine whether the auxiliary material is qualified. If a problem is found in the auxiliary material, the system will mark the location and type of the defect on the display screen 26. When the auxiliary material is detected completely, the second electric slide rail 10 is activated so that the suction cup frame 13 can move down and pick up the device under test. If there is an error in the auxiliary material detection, the feeding plate 2 will drive the component back to its original position.

[0032] In order to achieve stable positioning of the device under test and ensure stable testing, such as Figure 3-5 As shown, two symmetrically arranged vertical rods 14 are fixedly installed at the bottom of the inner wall of the outer frame 1. Sliding tubes 15 are slidably fitted onto the walls of both vertical rods 14. A light strip 16 is fixed between the two sliding tubes 15. Fastening bolts 17 are threaded through the sides of the sliding tubes 15, and the ends of the fastening bolts 17 abut against the walls of the vertical rods 14. Multiple moving slots 18 are opened at the top of the feeding plate 2. Elastic mechanisms are provided within the moving slots 18, and clamping plates 19 are provided through these mechanisms. The upper ends of the clamping plates 19 on the side closest to each other are all inclined. The clamping plates 19 are slidably positioned on... At the top of the feeding plate 2, the elastic mechanism includes a support rod 20, which is fixedly installed in the moving groove 18. The rod wall is slidably fitted with a slider 21. The clamping plate 19 is in contact with the outer wall of the slider 21. The rod wall of the support rod 20 is fitted with a spring 22. The two ends of the spring 22 are respectively fixedly connected to the support rod 20 and the slider 21. The outer wall of the slider 21 is provided with multiple spaced threaded grooves. The lower end of the outer wall of the clamping plate 19 is fixedly provided with an mounting plate 23. An adjusting bolt 24 is threaded through the mounting plate 23. The adjusting bolt 24 is configured to cooperate with the threaded groove.

[0033] Before testing, the spring 22 in the elastic mechanism is in normal condition. At this time, the component to be tested can be placed directly on the feeding plate 2. During this process, the component contacts the inclined surface of the clamping plate 19 and pushes the clamping plate 19. Under the elastic force of the spring 22, the clamping plate 19 applies a force to the component and clamps the component stably. When it is necessary to test auxiliary materials of different sizes, the adjusting bolt 24 can be rotated to make it rotate in the threaded groove, which drives the slider 21 to slide on the support rod 20, thereby adjusting the position of the clamping plate 19 to adapt to auxiliary materials of different sizes.

[0034] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A CCD auxiliary material detection device comprising an outer frame (1) and a material placing plate (2), characterized in that, The bottom of the outer frame (1) is fixedly provided with a bottom box (3), the inner wall upper end of the outer frame (1) is fixedly provided with a support frame (4), the top of the support frame (4) is fixedly provided with an upper CCD camera (5), the inner wall bottom of the bottom box (3) is fixedly provided with a lower CCD camera (6), and the inner wall bottom of the outer frame (1) is fixedly provided with a side CCD camera (7) on both sides. The inner wall top of the outer frame (1) is fixedly provided with a first electric sliding rail (8), the feeding plate (2) is arranged on the first electric sliding rail (8), and a detection hole (9) is arranged in the feeding plate (2). The back upper end of the outer frame (1) is fixedly provided with a second electric sliding rail (10), the outer wall of the second electric sliding rail (10) is slidably provided with a moving block (11), the bottom of the moving block (11) is fixedly provided with an electric push rod (12), and the output shaft tail end of the electric push rod (12) is fixedly provided with a suction disc frame (13).

2. The CCD in-process inspection apparatus according to claim 1, characterized by The inner wall bottom of the outer frame (1) is fixedly provided with two symmetrical vertical rods (14), the rod wall of the two vertical rods (14) is slidably provided with a sliding pipe (15), the sliding pipe (15) is fixedly provided with a light bar (16) between the two sliding pipes (15), the side of the sliding pipe (15) is threadedly provided with a fastening bolt (17), and the end of the fastening bolt (17) is arranged in abutment with the rod wall of the vertical rod (14).

3. The CCD in-process inspection apparatus according to claim 1, wherein The top of the feeding plate (2) is provided with a plurality of moving grooves (18), the moving grooves (18) are provided with elastic mechanisms, and the moving grooves (18) are provided with clamping plates (19) through the elastic mechanisms, and the clamping plates (19) are slidably arranged on the top of the feeding plate (2).

4. The CCD in-process inspection apparatus according to claim 3, characterized by The elastic mechanism comprises a support rod (20), the support rod (20) is fixedly arranged in the moving groove (18), the rod wall of the support rod (20) is slidably provided with a sliding block (21), the outer wall of the sliding block (21) is in contact with the clamping plate (19), the rod wall of the support rod (20) is provided with a spring (22), the two ends of the spring (22) are fixedly connected with the support rod (20) and the sliding block (21) respectively, the outer wall of the sliding block (21) is provided with a plurality of spaced screw grooves, the outer wall lower end of the clamping plate (19) is fixedly provided with a mounting plate (23), the mounting plate (23) is threadedly provided with an adjusting bolt (24), and the adjusting bolt (24) is arranged in cooperation with the screw groove.

5. The CCD in-process inspection apparatus according to claim 3, wherein A plurality of clamping plates (19) are arranged on one side of the top end.

6. The CCD in-process inspection apparatus according to claim 1, wherein The outer wall upper end of the outer frame (1) is fixedly provided with a control panel (25) and a display screen (26). The outer wall upper end of the outer frame (1) is fixedly provided with a control panel (25) and a display screen (26).

Citation Information

Patent Citations

  • Auxiliary material detection equipment

    CN215466222U