Novel framework bunch structure inductor
By integrating the inductor frame with the cable guide plate and using a sloping groove structure, the complexity of traditional inductor cable guide plates requiring screw fixation is solved, achieving efficient and stable electronic wire insertion and inductor structure stability.
Patent Information
- Application Number
- CN202423017783.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In traditional inductor design, the wiring board needs to be fixed with screws, which increases assembly complexity and cost. The small outlet makes it difficult to thread the electronic wires in, affecting production efficiency and inductor stability.
It adopts an integrated molding structure of inductor frame and cable guide plate, with beveled surface and groove to form a beveled opening for easy cable threading, reinforced ribs to enhance structural strength, and anti-slip texture or elastic pads on the inner wall to increase friction, eliminating the need for fastener connections.
Simplify the installation process, improve wiring efficiency and accuracy, reduce material costs, enhance the stability and reliability of inductors, and avoid the risk of the wiring board warping.
Smart Images
Figure CN223927188U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of inductor technology and equipment, specifically a novel skeleton wire harness structure inductor. Background Technology
[0002] In traditional inductor designs, the lead frame is typically a separate component, requiring fasteners such as screws for installation. This method not only increases assembly complexity and time, but also makes threading the conductor particularly difficult when the outlet size is small, significantly impacting production efficiency. Furthermore, to restrict the position of the conductor, traditional methods often require additional lead frames, screws, and drilling holes in the casing. These operations not only increase material and manufacturing costs but may also cause the conductor to exert undue force on the lead frame at certain outlet locations, potentially leading to the lead frame warping and affecting the inductor's stability and reliability. Utility Model Content
[0003] The purpose of this utility model is to solve the above-mentioned technical problems, thereby providing a novel skeleton wire harness structure inductor;
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0005] This invention provides a novel skeleton-structured inductor.
[0006] The device includes an inductor frame and a wire guide plate, wherein the inductor frame and the wire guide plate are integrally formed. The wire guide plate includes a first wire guide plate and a second wire guide plate. One end of the first wire guide plate is provided with a first inclined surface, and the end of the second wire guide plate facing the first inclined surface is provided with a second inclined surface. An inclined opening is formed between the first inclined surface and the second inclined surface. A first groove is formed through the first wire guide plate, and a second groove is formed through the second wire guide plate. A wire guide opening is formed between the first groove and the second groove, and the electronic wire is inserted into the wire guide opening from the inclined opening.
[0007] Optionally, the inductor frame is provided with a plurality of reinforcing ribs on its circumferential surface. The reinforcing ribs are distributed along the circumferential direction of the inductor frame to enhance the structural strength and rigidity of the inductor frame and prevent deformation during the threading of electronic wires or the operation of the inductor.
[0008] Optionally, the inner walls of both the first and second grooves are provided with anti-slip textures or elastic pads to increase friction or elastic contact with the electronic wire, ensuring that the electronic wire is securely embedded in the wire insertion port and reducing the risk of it falling off due to vibration or external force.
[0009] Optionally, the inductor frame has a plurality of mounting holes, which are evenly spaced apart.
[0010] Optionally, the cross-section of the mounting hole is set to a circular structure, or the cross-section of the mounting hole is set to a rectangular structure.
[0011] Optionally, the first and second wire guide plates are symmetrically arranged along the horizontal axis of the inductor frame.
[0012] In summary, this utility model has the following beneficial effects:
[0013] The integrated design of the inductor frame and the wiring board in this application eliminates the traditional screw fixing steps, simplifies the installation process, and significantly improves the wiring efficiency. Through the bevel and groove design of the first and second wiring boards, an easy-to-pass bevel and a stable wiring opening are formed, reducing the difficulty of wiring and improving the accuracy of wiring. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structural assembly of this utility model.
[0015] Figure 2 This is a top view of the structural assembly of this utility model.
[0016] Explanation of reference numerals in the attached diagram: 1-Inductor frame, 2-First wiring plate, 3-Second wiring plate, 4-First bevel, 5-Second bevel, 6-Bevel, 7-First groove, 8-Second groove, 9-Reinforcing rib, 10-Mounting hole. Detailed Implementation
[0017] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0018] Example:
[0019] like Figures 1-2 As shown, this utility model provides a novel skeleton-beam wire structure inductor.
[0020] The device includes an inductor frame 1 and a wire guide plate. The inductor frame 1 and the wire guide plate are integrally formed. The wire guide plate includes a first wire guide plate 2 and a second wire guide plate 3. One end of the first wire guide plate 2 is provided with a first inclined surface 4, and the end of the second wire guide plate 3 facing the first inclined surface 4 is provided with a second inclined surface 5. An inclined opening 6 is formed between the first inclined surface 4 and the second inclined surface 5. A first groove 7 is formed through the first wire guide plate 2, and a second groove 8 is formed through the second wire guide plate 3. A wire insertion port is formed between the first groove 7 and the second groove 8. The electronic wire is inserted into the wire insertion port from the inclined opening 6.
[0021] The inductor frame 1 and the cable guide plate are designed as an integrated molding structure, which eliminates the need for additional fasteners between the inductor frame 1 and the cable guide plate. This reduces the risk of the cable guide plate lifting due to loose or failed fasteners. At the same time, the integrated molding also enhances the stability and reliability of the overall structure.
[0022] The first threading plate 2 and the second threading plate 3, through the design of the inclined surface and the groove, form a threading port that makes it easy for electronic wires to pass through. This not only simplifies the threading process of electronic wires, but also improves the accuracy and stability of threading.
[0023] The inductor frame 1 has a plurality of reinforcing ribs 9 on its circumferential surface. The reinforcing ribs 9 are distributed along the circumferential direction of the inductor frame 1 to enhance the structural strength and rigidity of the inductor frame 1 and prevent deformation during the wire threading or inductor operation.
[0024] The reinforcing ribs 9 on the inductor frame 1 enhance its structural strength and rigidity, preventing deformation of the inductor frame 1 during wire threading or inductor operation, thereby ensuring the stability and reliability of the threading opening.
[0025] The inner walls of the first groove 7 and the second groove 8 are provided with anti-slip textures or elastic pads to increase the friction or elastic contact with the electronic wire, ensuring that the electronic wire is firmly embedded in the wire insertion hole and reducing the risk of falling off due to vibration or external force.
[0026] The anti-slip texture or elastic pads on the inner walls of the first groove 7 and the second groove 8 increase the friction or elastic contact with the electronic wire, ensuring that the electronic wire can be firmly embedded in the wire insertion hole and is not easy to fall off.
[0027] The inductor frame 1 has a plurality of mounting holes 10, which are evenly spaced apart. The cross-section of the mounting holes 10 is either circular or rectangular. The various designs of the mounting holes 10 improve the flexibility of installation.
[0028] The first wire guide plate 2 and the second wire guide plate 3 are symmetrically arranged along the horizontal axis of the inductor frame 1.
[0029] The first wire guide plate 2 and the second wire guide plate 3 are symmetrically arranged along the horizontal axis of the inductor frame 1, so that the force on the electronic wires is more balanced when they are inserted, reducing the risk of the wire guide plate lifting due to uneven force.
[0030] In this application, the inductor frame 1 and the wiring board are designed as an integrated molding structure. This design avoids the traditional method of fixing the wiring board with screws and other fasteners, thereby reducing the risk of the wiring board lifting due to loosening or failure of fasteners. The integrated molding structure enhances the connection strength between the inductor frame 1 and the wiring board, making the overall structure more stable.
[0031] The wire guide plate includes a first wire guide plate 2 and a second wire guide plate 3. One end of the first wire guide plate 2 is provided with a first inclined surface 4, and the end of the second wire guide plate 3 facing the first inclined surface 4 is provided with a second inclined surface 5. An inclined opening 6 is formed between the first inclined surface 4 and the second inclined surface 5, which makes it easier for the electronic wire to be inserted into the wire guide opening from the inclined opening 6, avoiding the problem of difficulty in inserting the electronic wire when the traditional wire outlet is small.
[0032] The inductor frame 1 has several reinforcing ribs 9 on its circumferential surface. These reinforcing ribs 9 are distributed along the circumference of the inductor frame 1, which effectively enhances the structural strength and rigidity of the inductor frame 1 and prevents the inductor frame 1 from deforming during the wire threading or inductor operation, thereby reducing the risk of the threading board warping due to frame deformation.
[0033] The inner walls of the first groove 7 and the second groove 8 are provided with anti-slip textures or elastic pads, which increases the friction or elastic contact with the electronic wire. In this way, the electronic wire can be more firmly embedded in the wire insertion hole, reducing the risk of falling off due to vibration or external force, and also indirectly reducing the risk of the wire insertion plate lifting due to the electronic wire falling off.
[0034] The first wire guide plate 2 and the second wire guide plate 3 are symmetrically arranged along the horizontal axis of the inductor frame 1, which not only ensures the uniformity and stability of the wire guide opening, but also makes the force on the electronic wire more balanced when it is inserted, reducing the risk of the wire guide plate lifting due to uneven force.
[0035] The integrated design of the inductor frame 1 and the wiring board in this application eliminates the traditional screw fixing steps, simplifies the installation process, and significantly improves the wiring efficiency. Through the bevel and groove design of the first wiring board 2 and the second wiring board 3, an angled opening 6 that is easy for electronic wires to pass through and a stable wiring opening are formed, which reduces the difficulty of wiring and improves the accuracy of wiring.
[0036] The reinforcing ribs 9 on the inductor frame 1 of this application effectively enhance its structural strength and rigidity, preventing deformation during the wire threading or inductor operation, thereby ensuring the stability and reliability of the inductor. The anti-slip texture or elastic pad increases the friction or elastic contact between the wire and the threading port, ensuring that the wire is firmly embedded in the threading port, reducing the risk of falling off due to vibration or external force, and further enhancing the stability of the structure.
[0037] The one-piece molded structure eliminates the need for screws and other fasteners required by traditional wiring boards, reducing material and assembly costs. Through optimized wiring port design, reinforcing ribs, and anti-slip textures, the risk of the wiring board warping is effectively reduced, avoiding the resulting maintenance and replacement costs.
[0038] The symmetrical arrangement of the first wire guide plate 2 and the second wire guide plate 3 makes the force on the electronic wire more even when it is inserted, avoiding local wear or damage caused by uneven force, and further improving the performance and service life of the inductor.
[0039] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A novel skeleton-structured wire inductor, characterized in that, The device includes an inductor frame and a wire guide plate, wherein the inductor frame and the wire guide plate are integrally formed. The wire guide plate includes a first wire guide plate and a second wire guide plate. One end of the first wire guide plate is provided with a first inclined surface, and the end of the second wire guide plate facing the first inclined surface is provided with a second inclined surface. An inclined opening is formed between the first inclined surface and the second inclined surface. A first groove is formed through the first wire guide plate, and a second groove is formed through the second wire guide plate. A wire guide opening is formed between the first groove and the second groove, and an electronic wire is inserted into the wire guide opening from the inclined opening.
2. The novel skeleton-wire structure inductor according to claim 1, characterized in that, The inductor frame has several reinforcing ribs on its circumferential surface. The reinforcing ribs are distributed along the circumferential direction of the inductor frame to enhance the structural strength and rigidity of the inductor frame and prevent deformation during the threading of electronic wires or the operation of the inductor.
3. The novel skeleton-wire structure inductor according to claim 1, characterized in that, The inner walls of both the first and second grooves are provided with anti-slip textures or elastic pads to increase friction or elastic contact with the electronic wire, ensuring that the electronic wire is firmly embedded in the wire insertion hole and reducing the risk of it falling off due to vibration or external force.
4. The novel skeleton-wire structure inductor according to claim 1, characterized in that, The inductor frame has a plurality of mounting holes, which are evenly spaced apart.
5. The novel skeleton-wire structure inductor according to claim 4, characterized in that, The cross-section of the mounting hole is set to a circular structure, or the cross-section of the mounting hole is set to a rectangular structure.
6. The novel skeleton-wire structure inductor according to claim 1, characterized in that, The first and second wire guide plates are symmetrically arranged along the horizontal axis of the inductor frame.