Rotor commutator positioning press-fitting equipment

Through innovative design of positioning fixtures and pressing mechanisms, the problems of inaccurate positioning and unstable pressing in the rotor commutator positioning and pressing process were solved, achieving high-precision rotor and commutator pressing, reducing defect rate, and improving production efficiency and equipment reliability.

CN223928210UActive Publication Date: 2026-02-17YANFENG ADIENT FOUNDER MOTOR CO LTD
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Patent Information

Application Number
CN202520515097.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-17
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Existing rotor commutator positioning and pressing equipment suffers from problems such as inaccurate positioning, unstable pressing quality, high defect rate, and lack of effective detection mechanisms.

Method used

The design employs a combination of positioning fixtures and pressing mechanisms, including positioning clamps, guide sleeves, sensor assemblies, pressing mechanisms, and unloading tracks, to ensure precise positioning and pressing of the rotor and commutator. Precise pressing and stable fixing are achieved through the gradient shape design of the guide convex strips, the sensor's stop detection, and the arc structure of the pressing block.

Benefits of technology

It improves the positioning accuracy of the rotor and commutator, reduces the defect rate, enhances equipment safety and production efficiency, and ensures pressing quality and equipment reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of motor manufacturing equipment, in particular to rotor commutator positioning and press-fitting equipment, and adopts the technical scheme that the rotor commutator positioning and press-fitting equipment comprises a rack; the rack is provided with a positioning tool used for positioning a rotor and a press-fitting mechanism used for press-fitting a commutator on the rotor. The positioning tool comprises a positioning clamp fixedly arranged on the rack and a guide sleeve arranged above the positioning clamp. A positioning groove used for installing or withdrawing the rotor from the side face is formed in the positioning clamp, and a guide-in channel is formed in the position, over the positioning groove, of the guide sleeve. And a plurality of guide raised lines for guiding the circumferential position of the commutator are constructed on the inner wall of the guide-in channel of the guide sleeve. And the press-fitting mechanism can press the commutator onto the rotor in the positioning clamp from the leading-in channel. The scheme has the advantages of improving the positioning precision of the rotor and the commutator, improving the press-fitting quality and reducing the defective product rate.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to motor manufacturing equipment field especially relates to a rotor commutator positioning press fitting equipment. BACKGROUND

[0002] Rotor is the core component in the motor, and commutator positioning is the key process in rotor production. In the prior art, there is a device capable of simultaneously press fitting the iron core and the commutator, which comprises a guide device, an iron core positioning device, a commutator positioning device, a press fitting device, and a limiting column and a positioning core rod. The guide device is composed of a bottom plate, a guide column, a return spring, an iron core positioning block, a linear bearing and a limiting block. The iron core positioning device is composed of an iron core positioning block, a strong magnet, an iron core positioning core and an iron core baffle. The commutator positioning device is composed of a commutator positioning block, a commutator positioning core and a commutator limiting block. The press fitting device is composed of a press block, a connecting plate and a second boss.

[0003] The bottom plate of the device is connected with the iron core positioning block through the guide column with the return spring sleeved on both sides of the bottom plate, the bottom plate is provided with the commutator limiting block and the limiting column for placing the commutator, the middle of the iron core positioning block is provided with an arc surface for placing the iron core, and the upper side of the iron core positioning block is provided with the press fitting device. This device uses the strong magnet and the iron core positioning core to realize the positioning of the iron core.

[0004] However, this structure has obvious defects when press fitting. When the iron core is stressed, displacement is prone to occur, resulting in different shafts between the iron core and the rotating shaft, and thus the quality of press fitting cannot be guaranteed. This inaccurate positioning and press fitting will directly affect the performance and service life of the motor, and increase the difficulty of subsequent processing and quality control.

[0005] In addition, the device in the prior art often lacks accurate positioning and guiding mechanism for the rotor and the commutator, which may cause deviation and increase of defective rate in the press fitting process. At the same time, lacking effective detection mechanism, it cannot discover and handle abnormal conditions in the press fitting process in time.

[0006] In view of the above problems, the prior art needs to be improved. SUMMARY

[0007] In order to solve the above problems, the utility model aims at providing a rotor commutator positioning press fitting equipment, which has the advantages of improving the positioning accuracy of the rotor and the commutator, improving the press fitting quality and reducing the defective rate.

[0008] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0009] The application provides a rotor commutator positioning and pressing equipment, and the technical scheme is as follows: a rack is provided. The rack is provided with a positioning tool for positioning the rotor and a pressing mechanism for pressing the commutator on the rotor. The positioning tool comprises a positioning clamp fixed on the rack and a guide sleeve arranged above the positioning clamp. A positioning groove for loading or unloading the rotor from the side is arranged in the positioning clamp, and a guide channel is arranged above the positioning groove of the guide sleeve. A plurality of guide protrusions for guiding the circumferential position of the commutator are arranged on the inner wall of the guide channel of the guide sleeve. The pressing mechanism can press the commutator from the guide channel to the rotor in the positioning clamp.

[0010] Further, the application further provides that the inside of the positioning groove is provided with a sensor assembly. When the rotor is not correctly loaded into the positioning groove, the sensor assembly triggers a stop signal.

[0011] Further, the application further provides that the sensor assembly comprises a top rod, an elastic component elastically supporting the top rod, and a sensor for detecting the displacement amount of the top rod. The front end of the top rod is arranged as an inclined block to extend into the positioning groove and be supported in the inclined groove on the side of the rotor.

[0012] Further, the application further provides that the rack on the front side of the positioning groove is further provided with a pressing mechanism, and the pressing mechanism comprises a lifting cylinder fixed on the rack, a pressing cylinder arranged on the output end of the lifting cylinder, and a pressing block arranged on the output end of the pressing cylinder. The output direction of the pressing cylinder is towards the access direction of the positioning groove, and the pressing block is arranged as an arc-shaped block matched with the side of the rotor.

[0013] Further, the application further provides that a sleeve hole is formed in the positioning clamp, and the guide sleeve is detachably arranged in the sleeve hole.

[0014] Further, the application further provides that the pressing mechanism comprises a longitudinal sliding rail arranged on the rack, a sliding seat arranged on the longitudinal sliding rail, a pressing rod arranged on the sliding seat, and a pressing cylinder for driving the sliding seat to move along the longitudinal sliding rail.

[0015] Further, the application further provides that the upper end of the guide protrusion is arranged as a gradually changing shape with a narrow end and a wide end.

[0016] Further, the application further provides that a discharging rail is arranged on the side of the rack, a discharging moving table is movably arranged on the discharging rail, and a discharging seat for receiving the rotor is arranged on the discharging moving table.

[0017] Further, the application further provides that a plurality of discharging seats are arranged on the discharging moving table for receiving rotors of different models.

[0018] From the above, the rotor commutator positioning and press-fitting equipment provided by the application comprises a rack. The rack is provided with a positioning tool for positioning a rotor and a press-fitting mechanism for press-fitting a commutator on the rotor. The positioning tool comprises a positioning clamp fixed on the rack and a guide sleeve arranged above the positioning clamp. A positioning groove for loading or unloading the rotor from the side is formed in the positioning clamp, and a guide channel is formed above the positioning groove. A plurality of guide protrusions for guiding the circumferential position of the commutator are formed on the inner wall of the guide channel of the guide sleeve. The press-fitting mechanism can press-fit the commutator from the guide channel to the rotor in the positioning clamp. Through the cooperation of the positioning tool and the press-fitting mechanism, the precise positioning and press-fitting of the rotor and the commutator are realized, which has the advantages of improving the positioning accuracy of the rotor and the commutator, improving the press-fitting quality, and reducing the defective rate. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a front side perspective view of the rotor commutator positioning and press-fitting equipment provided by the application.

[0020] Figure 2 It is a side perspective view of the rotor commutator positioning and press-fitting equipment provided by the application.

[0021] Figure 3 It is a main structure diagram of the rotor commutator positioning and press-fitting equipment provided by the application.

[0022] Figure 4 It is a schematic view of the sensor assembly at the rear side of the positioning clamp.

[0023] Figure 5 It is an assembly schematic view of the positioning clamp and the guide sleeve. DETAILED DESCRIPTION

[0024] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0025] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0026] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, unless otherwise stated, the meaning of "a plurality of" is two or more, unless otherwise explicitly limited.

[0027] In the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected. It can be mechanically connected, or electrically connected. It can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0028] In the utility model, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include the direct contact of the first and second features, or the indirect contact of the first and second features through another feature between them. Moreover, the "upper", "upper" and "upper" of the first feature to the second feature include the vertical and inclined upward of the first feature above the second feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "below" of the first feature to the second feature include the vertical and inclined downward of the first feature below the second feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.

[0029] As Figures 1 to 5As shown, the embodiment relates to a rotor commutator positioning and pressing equipment, comprising a rack 1. The rack 1 is provided with a positioning tool for positioning the rotor, and a pressing mechanism 3 for pressing the commutator on the rotor. The positioning tool comprises a positioning clamp 21 fixedly arranged on the rack 1, and a guide sleeve 22 arranged above the positioning clamp 21. The positioning clamp 21 is internally provided with a positioning groove 211 for loading or unloading the rotor from the side, and the guide sleeve 22 is provided with a guide channel 221 above the positioning groove 211. A plurality of guide ribs 222 for guiding the circumferential position of the commutator are arranged on the inner wall of the guide channel 221 of the guide sleeve 22. The pressing mechanism 3 can press the commutator from the guide channel 221 to the rotor in the positioning clamp 21. Among them, the design of the positioning clamp 21 ensures the accurate positioning of the rotor in the positioning groove 211, and the guide ribs 222 on the inner wall of the guide channel 221 of the guide sleeve 22 ensure the accurate circumferential position of the commutator during pressing. The pressing mechanism 3 presses the commutator on the rotor through the guide channel 221, ensuring the stability and accuracy of the pressing. Specifically, the positioning groove 211 of the positioning clamp 21 can load or unload the rotor from the side, which facilitates the installation and disassembly of the rotor. Therefore, the technical scheme of the present application solves the technical problems of inaccurate rotor positioning and unstable commutator pressing in the process of positioning and pressing the rotor commutator by precise positioning and guiding design. Compared with the prior art, the technical scheme of the present application has higher positioning accuracy and pressing stability, and can effectively improve the quality and efficiency of the positioning and pressing of the rotor commutator.

[0030] Further, the upper end of the guide ridge 222 is designed in a tapered shape with the end being narrow and the lower end being wide. The specific implementation of this design can include but is not limited to: the upper end of the guide ridge 222 can adopt a bevel transition, so that the width of the upper end gradually increases to the width of the lower end. Or, the upper end can adopt an arc transition, so that the commutator can enter the guide ridge 222 more smoothly during the guide-in process. In addition, the tapered shape of the guide ridge 222 can also be realized by different angles and curvatures to adapt to different models and sizes of commutators. Specifically, the tapered shape design of the guide ridge 222 makes the commutator enter the guide ridge 222 more smoothly during the guide-in process, reducing the possibility of jamming or deviation. Through this tapered shape, the commutator can gradually adapt to the width change of the guide ridge 222 when entering the guide ridge 222, thereby ensuring the stability and accuracy of the commutator during the guide-in process. This design not only improves the guide-in efficiency of the commutator, but also reduces the equipment downtime caused by poor guide-in, improving the overall production efficiency. Compared with the prior art, the technical scheme of the present application optimizes the shape of the upper end of the guide ridge 222, effectively solving the technical problem that the commutator is easily jammed or deviated during the guide-in process. In the prior art, the upper end of the guide ridge 222 is usually of fixed width, which causes the commutator to be easily jammed or deviated due to the sudden change in width when guiding in. The present application, through the design of the tapered shape, makes the commutator smoothly transition, avoiding the above problems, thereby improving the running stability of the equipment and the production efficiency.

[0031] As shown in Figure 2 and 4 , the inside of the positioning groove 211 is provided with a sensor assembly 23. When the rotor is not correctly installed in the positioning groove 211, the sensor assembly 23 triggers a stop signal. Thus, the technical scheme can effectively detect whether the rotor is correctly installed in the positioning groove 211 through the setting of the sensor assembly 23, and timely trigger a stop signal when not correctly installed, preventing incorrect operation. Compared with the prior art, this scheme not only improves the accuracy of rotor positioning, but also enhances the safety and reliability of the equipment, solving the technical problem of correctly installing the rotor in the positioning groove 211.

[0032] In specific solutions, the sensor assembly 23 comprises a top rod 231, an elastic component supporting the top rod 231, and a sensor 233 for detecting the displacement of the top rod 231. The front end of the top rod 231 is designed as an inclined block 234, which can extend into the positioning groove 211 and be supported in the inclined groove on the side of the rotor. Specifically, the top rod 231 of the sensor assembly 23 is supported by the elastic component, and can be displaced when the rotor is not correctly installed. The sensor 233 detects the displacement and triggers a stop signal. The inclined block 234 at the front end of the top rod 231 is designed to extend into the positioning groove 211 and contact the inclined groove on the side of the rotor, thereby ensuring the correct position of the rotor. For example, the elastic component can be a spring or other elastic material, and the sensor 233 can be a displacement sensor 233 or a pressure sensor 233 or other sensor 233 capable of detecting the displacement of the top rod 231, for accurately detecting the displacement of the top rod 231. The front end of the top rod 231 is designed as an inclined block 234, which can extend into the positioning groove 211 and be supported in the inclined groove on the side of the rotor. The elastic component can be a spring or other elastic material, for providing elastic support for the top rod 231. The sensor 233 can be a displacement sensor 233, a pressure sensor 233, or other sensor 233 capable of detecting the displacement of the top rod 231. As a preferred embodiment, the inclined block 234 of the top rod 231 can be designed to be adjustable in angle, to adapt to different models of rotors. The elastic component can be a spring with different hardness, to adjust the elastic support force of the top rod 231. The sensor 233 can be a high-precision displacement sensor 233, to improve the accuracy of detection. Thus, the technical solution of the present application realizes the detection of whether the rotor is correctly positioned, through the combination of the top rod 231, the elastic component, and the sensor 233. When the rotor is not correctly installed, the displacement of the top rod 231 changes, and the sensor 233 detects this change and triggers a stop signal. This design ensures the correct positioning of the rotor in the positioning groove 211, and avoids equipment failure or production quality problems caused by incorrect positioning of the rotor or incorrect model of the rotor. Compared with the prior art, the technical solution of the present application has higher detection accuracy and reliability, and can effectively improve production efficiency and product quality.

[0033] As Figure 3As shown, the rack 1 on the front side of the positioning groove 211 is also provided with a pressing mechanism 4, which includes a lifting cylinder 41 fixed on the rack 1, a pressing cylinder 42 provided on the output end of the lifting cylinder 41, and a pressing block 43 provided on the output end of the pressing cylinder 42. The output direction of the pressing cylinder 42 is towards the inlet and outlet direction of the positioning groove 211, and the pressing block 43 is designed as an arc-shaped block matched with the rotor side surface. Among them, the lifting cylinder 41 is used to control the vertical position of the pressing block 43, so that it can be adjusted according to the height of the rotor. The pressing cylinder 42 is used to control the horizontal position of the pressing block 43, so that it can be accurately pressed on the rotor side surface. The arc-shaped design of the pressing block 43 matches it with the rotor side surface, further enhancing the stability of the fixation. Specifically, the arc-shaped surface of the pressing block 43 can be completely matched with the rotor side surface, so as to uniformly distribute the pressure during the pressing process and avoid local stress concentration. As a preferred embodiment, the arc-shaped surface of the pressing block 43 can be further designed with elastic material such as rubber or silicone to increase the friction with the rotor side surface and further improve the firmness of the fixation. In addition, the output end of the pressing cylinder 42 can be equipped with a pressure sensor for real-time monitoring of the size of the pressing force, ensuring that the pressing force is within a safe range and avoiding damage to the rotor. Therefore, through the cooperation of the lifting cylinder 41 and the pressing cylinder 42, the pressing block 43 can be accurately pressed on the rotor side surface, ensuring the firm fixation of the rotor in the positioning groove 211. The arc-shaped design of the pressing block 43 matches it with the rotor side surface, further enhancing the stability of the fixation. This design effectively solves the defects of the open side positioning groove 211, and can position the rotor side surface through the pressing mechanism 4 when the commutator is pressed, improving the reliability and production efficiency of the equipment. Compared with the prior art, the technical scheme of the present application introduces the pressing mechanism 4 to solve the technical problem of the firm fixation of the rotor in the positioning groove 211. The open side design of the rotor is easy to cause displacement of the rotor during pressing, affecting the pressing quality. The introduction of the pressing mechanism 4 in the present application can accurately position and fix the rotor side surface during pressing, effectively avoiding the problem of rotor displacement and improving the precision and efficiency of pressing.

[0034] Further, the positioning clamp 21 is provided with a sleeve hole 212, and the guide sleeve 22 is detachably arranged in the sleeve hole 212. Through this design, the guide sleeve 22 can be conveniently installed and detached from the positioning clamp 21, facilitating maintenance and replacement, so that the corresponding guide sleeve 22 can be replaced according to the required processing type. The design of the sleeve hole 212 ensures the stability and accuracy of the guide sleeve 22, so that it can accurately guide the position of the commutator during the pressing process. This detachable structure not only improves the flexibility and maintainability of the equipment, but also reduces the equipment downtime and improves the production efficiency. Specifically, the design of the sleeve hole 212 can adopt various forms, such as circular, square or other geometric shapes, to adapt to different types of guide sleeves 22. The connection between the guide sleeve 22 and the sleeve hole 212 can adopt threaded connection, buckle connection or magnetic connection, etc., to ensure the stability and accuracy of the guide sleeve 22 during the pressing process. In addition, the material of the guide sleeve 22 can be selected from wear-resistant, corrosion-resistant metals or composite materials to prolong its service life. As a preferred embodiment, the disassembly of the guide sleeve 22 can be completed by manual operation or automatic equipment. For example, a handle or pull ring can be provided on the guide sleeve 22 to facilitate the disassembly and installation of the operator. Alternatively, an electric or pneumatic device can be provided on the positioning clamp 21 to automatically complete the disassembly and installation of the guide sleeve 22 by controlling the button or program. Therefore, the technical scheme of the present application solves the technical problem of inconvenient installation and disassembly of the guide sleeve 22 on the positioning clamp 21 through the design of the sleeve hole 212 and the detachable guide sleeve 22. Compared with the prior art, this design not only improves the flexibility and maintainability of the equipment, but also reduces the equipment downtime and improves the production efficiency. Specifically, the detachable design of the guide sleeve 22 makes maintenance and replacement more convenient, reducing equipment downtime. The design of the sleeve hole 212 ensures the stability and accuracy of the guide sleeve 22, improving the pressing quality. This technical scheme has significant advantages in practical application and can effectively improve the working efficiency and reliability of the rotor commutator positioning and pressing equipment.

[0035] As Figure 3As shown, the press-fitting mechanism 3 includes a longitudinal slide rail 31 arranged on the rack 1, a sliding seat 32 arranged on the longitudinal slide rail 31, a press rod 33 arranged on the sliding seat 32, and a press-fitting cylinder 34 driving the sliding seat 32 to move along the longitudinal slide rail 31. The longitudinal slide rail 31 is arranged to enable the sliding seat 32 to move along a fixed path, ensuring the stability of the moving track of the press rod 33. The sliding seat 32 can accurately control the pressing speed and force of the press rod 33 through the driving of the press-fitting cylinder 34, thereby realizing the accurate press-fitting of the commutator. The design of the press rod 33 can be adjusted according to actual needs, such as using press rods 33 of different shapes or materials to adapt to different models of commutators. The driving mode of the press-fitting cylinder 34 can be pneumatic, hydraulic or electric, and the specific selection depends on the actual application scenario and precision requirements of the equipment. The cooperation of the longitudinal slide rail 31 and the sliding seat 32 ensures the stability and accuracy of the press rod 33 during the press-fitting process. The driving of the press-fitting cylinder 34 makes the press-fitting process controllable, and the press-fitting force can be adjusted according to the size and material of the commutator, thereby effectively solving the problem of inaccurate position and direction of the commutator during press-fitting. Compared with the prior art, this scheme optimizes the mechanical structure, improves the accuracy and efficiency of press-fitting, reduces the rate of defective products caused by improper press-fitting, and has high practicality and innovation.

[0036] Further, the rack 1 is provided with a discharging track 5 on the side, and a discharging moving table 51 is movably arranged on the discharging track 5, and a discharging seat 52 for accommodating the rotor is arranged on the discharging moving table 51. The discharging track 5 can be designed as a straight track or a curved track, which is selected according to the layout requirements of the production line. The discharging moving table 51 can move on the track by motor driving or pneumatic driving to realize automatic discharging. The discharging seat 52 can be designed as an adjustable structure to adapt to different sizes of rotors. For example, the discharging seat 52 can be adjusted in height and width through slide rails or telescopic mechanisms. In addition, multiple accommodating positions can be arranged on the discharging seat 52, and each accommodating position can be independently adjusted to further improve the versatility of the equipment. By arranging the discharging track 5 and the discharging moving table 51, the present application realizes automatic discharging after the rotor is press-fitted. The discharging track 5 is fixed on the side of the rack 1, the discharging moving table 51 can move on the track, and the discharging seat 52 can accommodate the press-fitted rotor. This design enables the rotor to be quickly and orderly removed from the working area after press-fitting, improving production efficiency. The arrangement of the discharging moving table 51 also makes the discharging process more flexible, and the discharging position can be adjusted according to production needs. In addition, multiple accommodating positions can be arranged on the discharging seat 52 to adapt to different models of rotors, further improving the versatility and production efficiency of the equipment. Compared with the prior art, the discharging device of the present application has simple structure and convenient operation, and can effectively solve the problem of discharging after the rotor is press-fitted, and has high practicality and economy.

[0037] In a further aspect, a plurality of blanking seats 52 are constructed on the blanking moving platform 51 for accommodating different models of rotors. The design of the blanking seats 52 can be customized according to the shape and size of different models of rotors, ensuring that each blanking seat 52 can stably accommodate a specific model of rotor. Specifically, the blanking seats 52 can be adapted to different models of rotors through adjustable clamping devices or fixed-size grooves. For example, the blanking seats 52 can adopt a modular design, which can be adapted to different models of rotors by replacing clamping blocks of different sizes or adjusting the position of the clamping devices. As a preferred embodiment, the blanking seats 52 can also be equipped with sensors 233 for detecting whether the rotor is placed correctly and issuing an alarm or shutdown signal if the rotor is not placed correctly. Thus, the technical solution of the present application solves the problem that a single model of blanking seat 52 cannot adapt to multiple models of rotors in the prior art by providing a plurality of blanking seats 52 on the blanking moving platform 51. Specifically, each blanking seat 52 can be designed according to the needs of different models of rotors, ensuring that the rotor can be stably accommodated during the pressing process. This design not only improves the versatility of the equipment, but also reduces the time for equipment replacement or adjustment, thereby improving production efficiency. Compared with the prior art, the technical solution of the present application provides a plurality of blanking seats 52 adapted to different models of rotors, avoiding equipment downtime or adjustment due to changes in rotor models, and significantly improving the flexibility and production efficiency of the equipment.

[0038] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0039] Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limiting the present application. Those skilled in the art can make changes, modifications, replacements and variations to the above embodiments without departing from the principles and spirit of the present application within the scope of the present application.

Claims

1. A rotor commutator positioning and pressing device, comprising a frame (1); the frame (1) is provided with a positioning fixture for positioning the rotor, and a pressing mechanism (3) for pressing the commutator onto the rotor; characterized in that: The positioning fixture includes a positioning clamp (21) fixedly mounted on the frame (1) and a guide sleeve (22) mounted above the positioning clamp (21); the positioning clamp (21) has a positioning groove (211) for inserting or removing the rotor from the side, and the guide sleeve (22) has an inlet channel (221) directly above the positioning groove (211); the inner wall of the inlet channel (221) of the guide sleeve (22) has multiple guide ridges (222) for guiding the circumferential position of the commutator; the pressing mechanism (3) can press the commutator from the inlet channel (221) onto the rotor in the positioning clamp (21).

2. The rotor commutator positioning and pressing equipment according to claim 1, characterized in that: The positioning slot (211) is equipped with a sensor assembly (23); when the rotor is not correctly installed in the positioning slot (211), the sensor assembly (23) triggers a stop signal.

3. The rotor commutator positioning and pressing equipment according to claim 2, characterized in that: The sensor assembly (23) includes a push rod (231), an elastic component that elastically supports the push rod (231), and a sensor (233) for detecting the displacement of the push rod (231); the front end of the push rod (231) is constructed as an inclined block to extend into the positioning groove (211) and support the inclined slot on the side of the rotor.

4. The rotor commutator positioning and pressing equipment according to claim 1, characterized in that: A clamping mechanism (4) is also provided on the frame (1) in front of the positioning groove (211). The clamping mechanism (4) includes a lifting cylinder (41) fixed on the frame (1), a clamping cylinder (42) provided on the output end of the lifting cylinder (41), and a clamping block (43) provided on the output end of the clamping cylinder (42). The output direction of the clamping cylinder (42) is towards the inlet and outlet direction of the positioning groove (211), and the clamping block (43) is constructed as an arc-shaped block adapted to the side of the rotor.

5. The rotor commutator positioning and pressing equipment according to claim 1, characterized in that: The positioning fixture (21) has a sleeve hole (212) formed therein, and the guide sleeve (22) is detachably disposed in the sleeve hole (212).

6. The rotor commutator positioning and pressing equipment according to claim 1, characterized in that: The pressing mechanism (3) includes a longitudinal slide rail (31) mounted on the frame (1), a sliding seat (32) mounted on the longitudinal slide rail (31), a pressure rod (33) mounted on the sliding seat (32), and a pressing cylinder (34) that drives the sliding seat (32) to move along the longitudinal slide rail (31).

7. The rotor commutator positioning and pressing equipment according to claim 1, characterized in that: The upper end of the guide ridge (222) is constructed as a gradient shape that is narrow at the end and wide at the bottom.

8. The rotor commutator positioning and pressing equipment according to claim 1, characterized in that: The side of the frame (1) is provided with a feeding track (5), and a feeding moving platform (51) is movably arranged on the feeding track (5). A feeding seat (52) for receiving the rotor is constructed on the feeding moving platform (51).

9. A rotor commutator positioning and pressing device according to claim 8, characterized in that: The unloading moving table (51) is equipped with multiple unloading seats (52) for receiving rotors of different models.