Photovoltaic module junction box

The portable disassembly and assembly mechanism and linkage components solve the problem of brush wear in photovoltaic module junction boxes, enabling convenient replacement and efficient cleaning, and improving the cleanliness of photovoltaic module junction boxes.

CN223928273UActive Publication Date: 2026-02-17SHANGHAI YUANYE NEW ENERGY CO LTD
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Patent Information

Application Number
CN202520377026.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-02-17
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

The brushes in existing photovoltaic module junction boxes are prone to baldness or bristle loss after long-term use, resulting in reduced dust removal efficiency of the filter screen, and the process of replacing the brushes is complicated and time-consuming.

Method used

A portable disassembly and assembly mechanism and linkage component were designed, including a motor-driven transmission screw and a fan component. The transmission screw drives the brush holder to move laterally to clean the filter screen, and the fan component reduces dust falling in. The linkage component facilitates the replacement of the brush holder.

Benefits of technology

It enables easy replacement of the brush, improves cleaning efficiency and filter cleanliness, and reduces dust accumulation in the box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic module junction box, belongs to the technical field of junction boxes, and aims to solve the problems that in the prior art, when a brush is in contact with a filter screen for dust brushing for a long time, hair is likely to be bald or the brush hair falls off and is abraded, so that the initial dust brushing efficiency of the filter screen cannot be achieved, at the moment, personnel need to carry out replacement treatment, and the working efficiency is high. According to the device, the brush dismounting mode is complex, and time is wasted. Comprising a junction box body, an internal groove is formed in one side of the front end of the junction box body, a cleaning area is arranged on the side edge of the internal groove, a filter screen frame is arranged at the front end in the cleaning area, a cleaning mechanism is jointly installed in the cleaning area and the internal groove, and the cleaning mechanism comprises an assembling guide frame and a brush frame arranged at the front end of the assembling guide frame. A portable disassembly and assembly mechanism is installed above one side of the junction box body and at the joint of the assembly guide frame and the brush frame arranged at the front end of the assembly guide frame, and the portable disassembly and assembly mechanism comprises a hinge.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of junction box, concretely relates to a photovoltaic module junction box. BACKGROUND

[0002] The photovoltaic module junction box is the connector between the solar cell square array formed by the solar cell module and the solar charging control device, is very important in the composition of the solar module, and mainly functions is connecting the power generated by the solar cell with the external circuit.

[0003] In the photovoltaic module junction box disclosed in patent CN222052997U, the target side wall of the box body is provided with a breathable mesh, and the components of the box body can dissipate heat outward through the breathable mesh.

[0004] In the use process of the above-mentioned photovoltaic module junction box, the brush may be bald or the bristles may fall off and wear out after long contact with the filter screen, so that the initial dust filtering efficiency of the filter screen cannot be achieved, at which time personnel need to replace and process, and the above-mentioned device is complex and time-consuming in disassembling the brush. UTILITY MODEL CONTENTS

[0005] (1) Technical problem to be solved

[0006] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a photovoltaic module junction box, which aims to solve the problem that the brush may be bald or the bristles may fall off and wear out after long contact with the filter screen, so that the initial dust filtering efficiency of the filter screen cannot be achieved, at which time personnel need to replace and process, and the above-mentioned device is complex and time-consuming in disassembling the brush.

[0007] (2) Technical scheme

[0008] In order to solve the above-mentioned technical problem, the utility model provides a photovoltaic module junction box, which comprises a junction box main body, a internally provided groove is formed in one side of the front end of the junction box main body, a cleaning area is arranged on the side of the internally provided groove, a filter screen frame is arranged at the front end in the cleaning area, and a cleaning mechanism is jointly arranged in the cleaning area and the internally provided groove, the cleaning mechanism comprises an assembly guide frame and a brush frame arranged at the front end of the assembly guide frame, a portable disassembling and assembling mechanism is arranged at the upper side of one side of the junction box main body and the connection between the assembly guide frame and the brush frame arranged at the front end thereof, the portable disassembling and assembling mechanism comprises a hinge, the hinge is arranged on the upper side of one side of the junction box main body, a cover plate is connected to one side of the hinge, and a disassembling and assembling assembly is arranged at the connection between the assembly guide frame and the brush frame arranged at the front end thereof.

[0009] Furthermore, the assembly / disassembly assembly includes a limiting guide groove, which is symmetrically opened on both sides of the front end of the assembly guide. A mounting block is fixedly provided in the upper center of the brush holder, and a guide groove is opened in the lower center of the mounting block. Guide frames are provided on both sides above the guide groove, and reset springs are installed on the upper and lower sections of the inner side of the two guide frames. A limiting rod is fixedly provided at the inner end of the two guide frames, and a limiting groove is opened on both sides above the assembly guide.

[0010] Furthermore, the limiting guide groove and the brush holder are connected by a guide assembly.

[0011] Furthermore, the end dimension of the limiting rod matches the dimension of the limiting groove.

[0012] Furthermore, the cleaning mechanism includes a linkage component, which is installed inside the internal slot and cleaning area. A brush holder is installed at the front end of the assembly guide, and a processing component is installed at the rear end of the assembly guide.

[0013] Furthermore, the linkage component includes a motor, which is installed inside the internal slot. The output end of the motor is connected to a transmission screw, and a screw sleeve is screwed around one side of the transmission screw. An assembly guide is fixed inside the screw sleeve, and a guide sleeve is connected below the assembly guide. A guide rod is provided in the cleaning area below the transmission screw to guide the guide sleeve.

[0014] Furthermore, the processing component includes a connecting frame, which is fixed to the rear end of the assembly guide. The other end of the connecting frame is connected to a fixing frame, and a fan component is installed in the middle of the fixing frame.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] When the brush holder becomes worn and brittle after long-term use, affecting the subsequent cleaning effect, the operator can temporarily move the brush holder to the inside of the front cleaning area of ​​the junction box body using the transmission of the linkage component. The operator can then use the pre-set hinge at the top of the junction box body to flip the cover and expose the brush holder. At this point, the operator can use two fingers to squeeze the outer upper section of the two guide rails on the top of the mounting block above the brush holder. Under the pull of the return spring, the inner limit rods of the two guide rails can be disengaged from the two pre-set limit grooves of the mounting guide rails. The operator can then remove the brush holder by following the guide grooves. A new brush holder can then be replaced. This design is portable and practical.

[0018] When the filter frame of the photovoltaic module junction box has dust and impurities left from daily heat dissipation, personnel can periodically start the motor to rotate the transmission screw. At this time, the screw sleeve interacting with the screw can carry the assembly guide and the brush frame installed at its front end to move laterally along the inner edge of the filter frame along the guide sleeve and guide rod. In this way, the brush frame can brush away the dust accumulated on the surface of the filter frame from the inside to the outside. During this process, personnel can simultaneously start the fan, and the airflow of the fan also moves synchronously from the inside to the outside with the brush frame, thereby reducing the amount of dust that falls into the box after being brushed off and improving the cleanliness of the box. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 A partial top view of the junction box structure;

[0022] Figure 3 A schematic diagram of the front view of the cleaning mechanism;

[0023] Figure 4 for Figure 3 Schematic diagram of the structure at point A in the middle.

[0024] The markings in the attached diagram are as follows: 1. Junction box body; 2. Internal groove; 3. Cleaning area; 4. Filter frame; 5. Cleaning mechanism; 51. Linkage component; 511. Motor; 512. Transmission screw; 513. Screw sleeve; 514. Assembly guide; 515. Guide sleeve; 516. Guide rod; 52. Brush holder; 53. Processing component; 531. Connecting frame; 532. Fixing frame; 533. Fan component; 6. Portable disassembly and assembly mechanism; 61. Hinge; 62. Cover plate; 63. Disassembly and assembly component; 631. Limiting guide groove; 632. Mounting block; 633. Guide groove; 634. Guide frame; 635. Return spring; 636. Limiting rod; 637. Limiting groove. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This specific embodiment is a photovoltaic module junction box, the structural diagram of which is shown below. Figures 1 to 4 As shown, the device includes a junction box body 1. An internal groove 2 is formed inside one side of the front end of the junction box body 1. A cleaning area 3 is provided on the side of the internal groove 2. A filter frame 4 is provided at the front end of the cleaning area 3. A cleaning mechanism 5 is installed in conjunction with the internal groove 2. The cleaning mechanism 5 includes an assembly guide 514 and a brush holder 52 at its front end. A portable disassembly / removal mechanism 6 is installed on the upper side of one side of the junction box body 1 and at the connection between the assembly guide 514 and the brush holder 52. The cleaning mechanism 5 includes a linkage mechanism. Component 51, and linkage component 51 is installed inside the inner slot 2 and cleaning area 3. Linkage component 51 includes a motor 511, and the motor 511 is installed inside the inner slot 2. The output end of the motor 511 is connected to a transmission screw 512, and a screw sleeve 513 is screwed around one side of the transmission screw 512. An assembly guide 514 is fixed inside the screw sleeve 513, and a guide sleeve 515 is connected below the assembly guide 514. A guide sleeve 515 is provided below the transmission screw 512 in the cleaning area 3 for guiding the guide sleeve 515. A brush holder 52 is installed at the front end of the guide rod 516 and the assembly guide 514, and a processing component 53 is installed at the rear end of the assembly guide 514. The processing component 53 includes a connecting frame 531, which is fixed to the rear end of the assembly guide 514. The other end of the connecting frame 531 is connected to a fixing frame 532, and a fan component 533 is installed in the middle of the fixing frame 532. When there is dust and impurities left on the filter frame 4 of the photovoltaic module junction box body 1 due to daily heat dissipation, personnel can periodically start the motor 511 to rotate the transmission screw 512. When the screw is activated, the lead screw sleeve 513, which interacts with the lead screw, can carry the assembly guide frame 514 and the brush frame 52 installed at its front end to move laterally along the inner edge of the filter screen frame 4 along the guide sleeve 515 and the guide rod 516. Thus, the brush frame 52 can brush away the dust accumulated on the surface of the filter screen frame 4 from the inside to the outside. During this process, the personnel can simultaneously start the fan component 533. The airflow of the fan component 533 also moves synchronously from the inside to the outside along with the brush frame 52, thereby reducing the amount of dust that falls into the box after being brushed off and improving the cleanliness of the box.

[0027] The portable assembly / disassembly mechanism 6 includes a hinge 61, which is mounted on the upper side of the junction box body 1. A cover plate 62 is connected to one side of the hinge 61. An assembly / disassembly component 63 is installed at the connection between the assembly guide 514 and the brush holder 52 at its front end. The assembly / disassembly component 63 includes a limiting guide groove 631, which is symmetrically opened on both sides of the front end of the assembly guide 514. The limiting guide groove 631 and the brush holder 52 are connected for guided assembly. An installation block 632 is fixed in the upper middle part of the brush holder 52, and a guide groove 633 is opened in the lower middle part of the installation block 632. Guide frames 634 are provided on both sides above the guide groove 633, and return springs 635 are installed on the upper and lower sections of the inner side of the two guide frames 634. A limiting rod 636 is fixed in the inner end of the two guide frames 634. Limiting grooves 637 are opened on both sides above the assembly guide 514. The end dimension of the insertion rod 636 matches the dimension of the limiting groove 637. When the brush holder 52 is worn and bald after long-term use, affecting the subsequent cleaning effect, the operator can use the transmission of the linkage component 51 to move the brush holder 52 to the inside side of the front cleaning area 3 of the junction box body 1. The operator can then use the pre-set hinge 61 at the top of the junction box body 1 to flip the cover plate 62 to expose the position of the brush holder 52. At this time, the operator can use two fingers to squeeze the upper outer side of the two guides 634 on the top of the mounting block 632 above the brush holder 52. Under the pull of the return spring 635, the limiting rod 636 at the inner end of the two guides 634 can be disengaged from the two pre-set limiting grooves 637 of the assembly guide 514. Then, the operator can remove the brush holder 52 by the guide of the limiting guide groove 631. At this time, the operator can replace the brush holder 52 with a new one. It is portable and practical.

[0028] Working Principle: When dust and impurities accumulate on the filter frame 4 of the photovoltaic module junction box body 1 due to daily heat dissipation, personnel can periodically start the motor 511 to rotate the transmission screw 512. At this time, the screw sleeve 513, which interacts with the screw, can carry the assembly guide 514 and the brush frame 52 installed at its front end to move laterally along the inner edge of the filter frame 4, guided by the guide sleeve 515 and the guide rod 516. Thus, the brush frame 52 can brush away the dust accumulated on the surface of the filter frame 4 from the inside out. During this process, personnel can simultaneously start the fan 533. The airflow of the fan 533 also moves synchronously from the inside out with the brush frame 52, thereby reducing the amount of dust that falls into the box after being brushed off, improving the cleanliness of the box. Secondly, when the brush frame 52 wears out after long-term use... When wear and tear affect the subsequent cleaning effect, the brush holder 52 can be moved to the inside of the front cleaning area 3 of the junction box body 1 by using the transmission of the linkage component 51. The brush holder 52 can then be exposed by using the pre-set hinge 61 at the top of the junction box body 1 to flip the cover plate 62. The brush holder 52 can then be squeezed by the upper outer part of the two guides 634 on the top of the mounting block 632 above the brush holder 52 with two fingers. Under the pull of the return spring 635, the inner limit rods 636 of the two guides 634 can be disengaged from the two pre-set limit grooves 637 of the assembly guide 514. The brush holder 52 can then be removed by the guide of the limit guide groove 631. The brush holder 52 can then be replaced with a new one. It is portable and practical.

[0029] All technical features in this embodiment can be freely combined according to actual needs.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A photovoltaic module junction box comprising a junction box body (1), characterized in that, The inside of one side of the front end of the junction box body (1) is provided with an inner groove (2), the side of the inner groove (2) is provided with a cleaning area (3), the inside of the front end of the cleaning area (3) is provided with a filter screen frame (4), and the inside of the inner groove (2) and the cleaning area (3) are jointly provided with a cleaning mechanism (5), the cleaning mechanism (5) comprises an assembly guide frame (514) and a brush holder (52) provided at the front end of the assembly guide frame (514), a portable dismounting mechanism (6) is installed at the upper side of one side of the junction box body (1) and the connection between the assembly guide frame (514) and the brush holder (52) provided at the front end thereof, the portable dismounting mechanism (6) comprises a hinge (61), and the hinge (61) is installed on the upper side of the junction box body (1), one side of the hinge (61) is connected with a cover plate (62), and the connection between the assembly guide frame (514) and the brush holder (52) provided at the front end thereof is provided with a dismounting assembly (63).

2. A photovoltaic module junction box according to claim 1, wherein, The dismounting assembly (63) comprises a limiting guide groove (631), and the limiting guide groove (631) is symmetrically provided at the front end of the assembly guide frame (514), the upper middle part of the brush holder (52) is fixedly provided with a mounting block (632), a guide mounting groove (633) is formed in the middle lower part of the mounting block (632), guide frames (634) are arranged at the upper two sides of the guide mounting groove (633), reset springs (635) are arranged on the inner side of the upper and lower sections of the two guide frames (634), limiting insertion rods (636) are fixedly arranged at the inner ends of the two guide frames (634), and limiting grooves (637) are formed at the upper two sides of the assembly guide frame (514).

3. A photovoltaic module junction box according to claim 2, wherein, The limiting guide groove (631) and the brush holder (52) are connected in a guided assembly mode.

4. A photovoltaic module junction box according to claim 2, wherein The limiting insertion rod (636) has a size matching that of the limiting groove (637).

5. A photovoltaic module junction box according to claim 1, wherein The cleaning mechanism (5) comprises a linkage assembly (51), and the linkage assembly (51) is installed in the inside of the inner groove (2) and the cleaning area (3), the front end of the assembly guide frame (514) is provided with the brush holder (52), and the rear end of the assembly guide frame (514) is provided with a processing assembly (53).

6. A photovoltaic module junction box according to claim 5, wherein, The linkage assembly (51) comprises a motor (511), and the motor (511) is installed in the inside of the inner groove (2), the output end of the motor (511) is connected with a transmission screw rod (512), a screw sleeve (513) is screw-connected on one side of the transmission screw rod (512), the inside of the screw sleeve (513) is fixedly provided with the assembly guide frame (514), a guide sleeve (515) is connected to the lower part of the assembly guide frame (514), and a guide rod (516) for guiding the guide sleeve (515) is arranged in the cleaning area (3) below the transmission screw rod (512).

7. A photovoltaic module junction box according to claim 5, wherein The processing assembly (53) comprises a connecting frame (531), and the connecting frame (531) is fixedly arranged at the rear end of the assembly guide frame (514), the other end of the connecting frame (531) is connected with a fixing frame (532), and the middle part of the fixing frame (532) is provided with a fan piece (533).