Cotton straw returning device
By designing a cotton stalk returning device with crushing and tillage components and a transmission component, the problem of insufficient mixing of stalks and soil in existing devices has been solved, achieving soil structure improvement and yield increase.
Patent Information
- Application Number
- CN202520597487.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-04-01
AI Technical Summary
Existing cotton stalk return devices cannot effectively mix the crushed stalks with deep soil, affecting the soil structure improvement effect.
A cotton stalk returning device was designed, which includes a crushing and tilling component and a transmission component. Through the coordinated operation of the crushing rod and the tilling rod, the crushed stalk is mixed with the soil. Combined with the adjustment and positioning component, the crushing height and tilling depth are adjusted to achieve full coverage and fermentation of the stalk in the soil.
It achieves full fermentation of cotton stalks in the soil, improves soil structure, enhances soil organic matter, promotes microbial activity and crop root development, and has a significant effect on increasing yield.
Smart Images

Figure CN223928837U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cotton stalk return technology, and in particular to a cotton stalk return device. Background Technology
[0002] Returning cotton stalks to the field is an important agricultural technique. It not only increases soil organic matter and improves soil structure, but also prevents soil compaction and enhances agricultural sustainability. The effects of returning cotton stalks to the field include: increasing soil organic matter, improving soil structure, making the soil loose, increasing porosity, reducing bulk density, promoting microbial activity and crop root development. Returning stalks to the field has a significant effect on increasing fertilizer and yield, generally increasing yield by 5% to 10%. When returning cotton stalks to the field, a cotton stalk returning device is required.
[0003] However, in practical applications, because cotton stalks are quite hard, most existing methods involve crushing them and placing them directly on the surface. This prevents the crushed stalks from mixing with the deeper soil layers while returning them to the field, thus affecting the subsequent fermentation of the stalks and failing to achieve the effect of improving soil structure. Utility Model Content
[0004] This utility model discloses a cotton stalk returning device, which aims to solve the technical problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A cotton stalk returning device includes a shell, inside which a crushing and tilling component is provided, on the surface of the shell a transmission component, and on both sides of the shell an adjustment and positioning component.
[0007] The pulverizing and tilling assembly includes a pulverizing rod and a tilling rod inserted inside the housing. One end of both the pulverizing rod and the tilling rod penetrates the housing and extends to the outside of the housing. A bearing seat is fixedly installed on the surface of the pulverizing rod. A pulverizing blade is rotatably connected inside the bearing seat via a rotating shaft. Multiple sets of positioning rods are fixedly installed on the surface of the tilling rod. A tilling plate is inserted into one side of two adjacent positioning rods. A round hole is opened on one side of the positioning rod. A screw is threaded into the inside of the round hole. One end of the screw is threaded to one side of the tilling plate.
[0008] The transmission assembly includes a first pulley fixedly installed at one end of the crushing rod, and a second pulley fixedly installed at one end of the tilling rod. A third pulley is rotatably connected to one side of the housing via a bearing. A first gear is fixedly installed on one side of the third pulley. The first, second, and third pulleys are connected by a transmission belt. A second gear meshes with the surface of the first gear. A box is fixedly installed on the top of the housing. A transmission rod is inserted into one side of the box. A first bevel gear is fixedly installed at one end of the transmission rod. A connecting rod is inserted into the other side of the box. A second bevel gear meshing with the first bevel gear is fixedly installed at one end of the connecting rod inside the box. One end of the connecting rod passes through the box and extends to the outside of the box, where it is fixedly connected to the axis of the second gear.
[0009] With its shredding and tillage components and transmission components, the cotton stalks can be thoroughly shredded during use. The shredded stalks can be mixed with the soil, allowing the soil to cover the stalks and facilitating subsequent fermentation of the stalks in the soil, thus improving the soil structure.
[0010] The adjustment and positioning assembly includes support plates fixedly installed on both sides of the housing, with threaded posts threadedly connected to the support plates, and casters fixedly installed at the bottom of the threaded posts.
[0011] With the adjustable positioning component, the support height on one side of the shell can be adjusted during use, thereby adjusting the straw crushing height and soil tillage depth during straw return to the field. This facilitates subsequent adjustments based on the requirements for returning straw to the field and makes it easier for subsequent use.
[0012] In a preferred embodiment, a sleeve is fitted at the other end of both the crushing rod and the tilling rod. One end of the sleeve is fixedly connected to one side of the inner wall of the housing, and the two sleeves are rotatably connected to one end of the crushing rod and the tilling rod, respectively.
[0013] The sleeve can limit the movement of the crushing rod and the tilling rod during use, preventing them from shaking during rotation.
[0014] In a preferred embodiment, a slot is provided on one side of the positioning rod for engaging the tillage plate, the inner wall of the slot being in contact with the surface of the tillage plate, and a screw hole is provided on one side of the tillage plate for threaded connection of the screw rod.
[0015] The screw mechanism allows for easy replacement and installation of the tillage plate during use, facilitating parts replacement and maintenance.
[0016] In a preferred embodiment, a sealed bearing is fitted onto the surface of the transmission rod, the inner ring of the sealed bearing is fixedly connected to the surface of the transmission rod, the outer ring of the sealed bearing is fixedly connected to one side of the housing, and a flange is fixedly installed at one end of the transmission rod outside the housing, the surface of the flange has a flange hole, and a circular hole for the transmission rod to rotate is provided on one side of the housing.
[0017] The sealed bearing facilitates the rotation of the transmission rod during use and prevents it from moving within the housing. The flange design allows for easy connection of the transmission rod to the tractor's power take-off shaft.
[0018] In a preferred embodiment, both sides of the housing are rotatably connected to connecting plates via pivots, and the connecting plates have connecting holes.
[0019] The connection plate allows for easy connection between the tractor and the housing during use.
[0020] In a preferred embodiment, the box body is provided with a stop assembly, which includes an annular groove formed on the surface of the connecting rod and a positioning plate sleeved on the surface of the connecting rod. The positioning plate has a circular hole for the connecting rod to pass through, and a storage groove is formed on the inner top wall of the circular hole. A lead screw is inserted into the positioning plate, and the bottom of the lead screw passes through the positioning plate and extends into the interior of the storage groove. The bottom of the lead screw is rotatably connected to a limit strip through a bearing. The two ends of the limit strip are respectively attached to the inner wall of the annular groove, and one side of the bottom of the limit strip is rotatably connected to the surface of the annular groove on the connecting rod.
[0021] The set stop component can limit the connecting rod during use, keeping the connecting rod rotating while preventing it from moving left or right during rotation, thus facilitating its limitation.
[0022] In a preferred embodiment, a cover is threadedly connected to one side of the housing via a positioning bolt, one side of the cover fits against one side of the housing, and a sealing door is hinged to the top of the housing via a hinge.
[0023] The enclosure allows for convenient protection of parts on one side of the housing during use.
[0024] As can be seen from the above, the cotton stalk returning device provided by this utility model has the following technical effects.
[0025] Firstly, the cotton stalks can be thoroughly crushed during use through the crushing and turning components and the transmission components. At the same time, the crushed stalks can be mixed with the soil, so that the soil covers the stalks, which facilitates the subsequent fermentation of the stalks in the soil and improves the soil structure.
[0026] Secondly, the adjustable positioning component allows for adjustment of the support height on one side of the shell during use. This enables adjustment of the straw crushing height and soil tillage depth during straw return to the field, facilitating subsequent adjustments based on the requirements of straw return and tillage, and making it easier for subsequent use. Attached Figure Description
[0027] Figure 1 This is a first-view three-dimensional cross-sectional structural diagram of the present invention.
[0028] Figure 2 This is a three-dimensional structural diagram of the present invention.
[0029] Figure 3 This is a schematic diagram of the second-view stereoscopic cross-sectional structure of the present invention.
[0030] Figure 4 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle.
[0031] Figure 5 This utility model Figure 2 Enlarged schematic diagram of the structure at point B.
[0032] Figure 6 This utility model Figure 1 Enlarged schematic diagram of the structure at point C.
[0033] Figure 7 This is a three-dimensional cross-sectional view of the connection between the positioning plate and the connecting rod of this utility model.
[0034] In the attached diagram: 1. Shell; 2. Crushing and tilling assembly; 200. Crushing rod; 201. Tilling rod; 202. Shaft seat; 203. Crushing blade; 204. Positioning rod; 205. Tilling plate; 206. Screw; 3. Transmission assembly; 300. First pulley; 301. Second pulley; 302. Third pulley; 303. First gear; 304. Transmission belt; 305. Second gear; 306. Box body; 307. Transmission rod; 308. First bevel gear; 309. Connecting rod; 310. Sealed bearing; 311. Flange; 312. Cover; 313. Sealing door; 314. Second bevel gear; 4. Adjustment and positioning assembly; 400. Support plate; 401. Threaded column; 402. Universal wheel; 5. Connecting plate; 6. Gear assembly; 600. Positioning plate; 601. Lead screw; 602. Limiting strip. Detailed Implementation
[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0036] Reference Figures 1-7 A cotton stalk returning device includes a housing 1, a crushing and tilling component 2 inside the housing 1, a transmission component 3 on the surface of the housing 1, and adjustment and positioning components 4 on both sides of the housing 1. Both sides of the housing 1 are rotatably connected to a connecting plate 5 via a rotating shaft. The connecting plate 5 has a connecting hole. The connecting plate 5 facilitates the connection between the tractor and the housing 1 during use.
[0037] The pulverizing and tilling assembly 2 includes a pulverizing rod 200 and a tilling rod 201 inserted inside the housing 1. One end of the pulverizing rod 200 and the tilling rod 201 both penetrate the housing 1 and extend to the outside of the housing 1. A bearing seat 202 is fixedly installed on the surface of the pulverizing rod 200. A pulverizing blade 203 is rotatably connected inside the bearing seat 202 via a rotating shaft. Multiple sets of positioning rods 204 are fixedly installed on the surface of the tilling rod 201. A tilling plate 205 is inserted into one side of two adjacent positioning rods 204. A round hole is opened on one side of the positioning rod 204. A screw 206 is threadedly connected inside the round hole. One end of the screw 206 is threadedly connected to one side of the tilling plate 205. A sleeve is fitted on the other end of the pulverizing rod 200 and the tilling rod 201. One end of the sleeve is fixedly connected to one side of the inner wall of the housing 1. The two sleeves are rotatably connected to one end of the pulverizing rod 200 and the tilling rod 201, respectively.
[0038] In this embodiment, the sleeve can limit the movement of the crushing rod 200 and the tilling rod 201 during use, preventing them from shaking during rotation. A slot is provided on one side of the positioning rod 204 for the tilling plate 205 to engage, with the inner wall of the slot fitting against the surface of the tilling plate 205. A threaded hole is provided on one side of the tilling plate 205 for the screw 206 to be threaded into. The screw 206 facilitates the replacement and installation of the tilling plate 205 during use, making parts replacement and maintenance easier.
[0039] The transmission assembly 3 includes a first pulley 300 fixedly installed at one end of the crushing rod 200, and a second pulley 301 fixedly installed at one end of the tilling rod 201. A third pulley 302 is rotatably connected to one side of the housing 1 via a bearing. A first gear 303 is fixedly installed on one side of the third pulley 302. The first pulley 300, the second pulley 301, and the third pulley 302 are connected by a transmission belt 304. A second gear 305 meshes with the surface of the first gear 303. The top of the housing 1 is fixed. The box 306 is installed, and a transmission rod 307 is inserted into one side of the box 306. A first bevel gear 308 is fixedly installed at one end of the transmission rod 307. A connecting rod 309 is inserted into the other side of the box 306. A second bevel gear 314 that meshes with the first bevel gear 308 is fixedly installed at one end of the connecting rod 309 inside the box 306. One end of the connecting rod 309 passes through the box 306 and extends to the outside of the box 306 and is fixedly connected to the shaft of the second gear 305. The crushing and tilling component 2 and the transmission component 3 are provided.
[0040] In this embodiment, the cotton stalks can be thoroughly crushed during use. The crushed stalks can be mixed with soil, allowing the soil to cover the stalks and facilitating subsequent fermentation within the soil, thus improving soil structure. A sealed bearing 310 is fitted onto the surface of the transmission rod 307. The inner ring of the sealed bearing 310 is fixedly connected to the surface of the transmission rod 307, and the outer ring of the sealed bearing 310 is fixedly connected to one side of the housing 306. A flange 311 is fixedly installed at one end of the transmission rod 307 outside the housing 306. A flange hole is provided on the surface of the flange 311. One side of the housing 306... A circular hole for the rotation of the transmission rod 307 is provided on the side, and a sealed bearing 310 is provided to facilitate the rotation of the transmission rod 307 during use, while also preventing the transmission rod 307 from moving within the housing 306. The flange 311 facilitates the connection of the transmission rod 307 to the power take-off shaft of the tractor. A cover 312 is threadedly connected to one side of the housing 1 via a positioning bolt. One side of the cover 312 fits against one side of the housing 1, and a sealing door 313 is hinged to the top of the housing 306. The cover 312 facilitates the protection of the parts on one side of the housing 1 during use.
[0041] The adjustment and positioning component 4 includes support plates 400 fixedly installed on both sides of the housing 1. Threaded posts 401 are threadedly connected to the support plates 400, and casters 402 are fixedly installed at the bottom of the threaded posts 401. The adjustment and positioning component 4 can adjust the support height on one side of the housing 1 during use, thereby adjusting the straw crushing height and soil tillage depth during straw return to the field. This facilitates subsequent adjustments based on the requirements for straw return and tillage, making it convenient for subsequent use.
[0042] Reference Figure 3 and Figure 7 In a preferred embodiment, a stop assembly 6 is provided inside the housing 306. The stop assembly 6 includes an annular groove formed on the surface of the connecting rod 309 and a positioning plate 600 sleeved on the surface of the connecting rod 309. The positioning plate 600 has a circular hole for the connecting rod 309 to pass through, and a storage groove is formed on the inner top wall of the circular hole. A lead screw 601 is inserted into the positioning plate 600. The bottom of the lead screw 601 passes through the positioning plate 600 and extends into the storage groove. The bottom of the lead screw 601 is rotatably connected to a limiting strip 602 via a bearing. The two ends of the limiting strip 602 are respectively attached to the inner wall of the annular groove, and one side of the bottom of the limiting strip 602 is rotatably connected to the surface of the annular groove on the connecting rod 309. The stop assembly 6 can limit the connecting rod 309 during use, keeping the connecting rod 309 rotating while preventing the connecting rod 309 from moving left and right during rotation, thus facilitating its limitation.
[0043] Working principle: In use, flange 311 is connected to the power transmission shaft on the tractor via a coupling, and the connecting plate 5 connects the device to the tractor's connecting parts. Then, the threaded column 401 is rotated to adjust the support height of the device, thereby adjusting the depth of the device for crushing straw and tilling the soil. Subsequently, the tractor's power transmission shaft drives the transmission rod 307 to rotate, causing the first bevel gear 308 to drive the connecting rod 309 on the second bevel gear 314 to rotate. Then, the second gear 305 drives the third pulley 302 on the first gear 303 to rotate. Subsequently, through the transmission belt 304, the crushing rod 200 and tilling rod 201 on the second pulley 301 and the first pulley 300 respectively rotate. As the tractor propels the device forward... The crushing blades 203 on the crushing rod 200 rotate rapidly to crush the cotton stalks. Then, the soil is tilled by the tilling plate 205 on the tilling rod 201. When the transmission belt 304 needs to be replaced, the cover 312 can be removed, and the sealing door 313 can be opened to loosen the lead screw 601, so that the limiting strip 602 on the lead screw 601 separates from the inner wall of the annular groove on the connecting rod 309. At the same time, the limiting strip 602 enters the inside of the storage groove, and the bottom of the limiting strip 602 is flush with the inner wall of the round hole. At this time, the second gear 305 on the connecting rod 309 can be pulled outward to separate the first gear 303 from the second gear 305. The transmission belt 304 can be removed or installed through the gap between the first gear 303 and the second gear 305.
[0044] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.
Claims
1. A cotton stalk returning device, comprising a housing (1), characterized in that, The shell (1) is provided with a crushing and tilling component (2) inside, a transmission component (3) is provided on the surface of the shell (1), and an adjustment and positioning component (4) is provided on both sides of the shell (1). The crushing and tilling assembly (2) includes a crushing rod (200) and a tilling rod (201) inserted inside the housing (1). One end of the crushing rod (200) and the tilling rod (201) both penetrate the housing (1) and extend to the outside of the housing (1). A bearing seat (202) is fixedly installed on the surface of the crushing rod (200). A crushing blade (203) is rotatably connected inside the bearing seat (202) via a rotating shaft. Multiple sets of positioning rods (204) are fixedly installed on the surface of the tilling rod (201). A tilling plate (205) is inserted on one side of two adjacent positioning rods (204). A round hole is opened on one side of the positioning rod (204). A screw (206) is threadedly connected inside the round hole. One end of the screw (206) is threadedly connected to one side of the tilling plate (205). The transmission assembly (3) includes a first pulley (300) fixedly installed at one end of the crushing rod (200), and a second pulley (301) fixedly installed at one end of the tilling rod (201). A third pulley (302) is rotatably connected to one side of the housing (1) via a bearing. A first gear (303) is fixedly installed on one side of the third pulley (302). The first pulley (300), the second pulley (301), and the third pulley (302) are connected by a transmission belt (304). The surface of the first gear (303) meshes with the second gear (305). A box body (306) is fixedly installed on the top of the housing (1). A transmission rod (307) is inserted into one side of the box body (306). A first bevel gear (308) is fixedly installed at one end of the transmission rod (307). A connecting rod (309) is inserted into the other side of the box body (306). A second bevel gear (314) that meshes with the first bevel gear (308) is fixedly installed at one end of the connecting rod (309) inside the box body (306). One end of the connecting rod (309) passes through the box body (306) and extends to the outside of the box body (306) and is fixedly connected to the axis of the second gear (305).
2. The cotton stalk returning device according to claim 1, characterized in that, The adjustment and positioning assembly (4) includes a support plate (400) fixedly installed on both sides of the housing (1), a threaded post (401) is threadedly connected to the support plate (400), and a caster wheel (402) is fixedly installed at the bottom of the threaded post (401).
3. The cotton stalk returning device according to claim 1, characterized in that, The other end of the crushing rod (200) and the tilling rod (201) are both fitted with sleeves. One end of the sleeve is fixedly connected to one side of the inner wall of the shell (1), and the two sleeves are rotatably connected to one end of the crushing rod (200) and the tilling rod (201), respectively.
4. The cotton stalk returning device according to claim 1, characterized in that, The positioning rod (204) has a slot on one side for the tillage plate (205) to engage, the inner wall of the slot is in contact with the surface of the tillage plate (205), and the tillage plate (205) has a screw hole on one side for the screw rod (206) to be threaded.
5. A cotton stalk returning-to-field device according to claim 1, characterized in that, A sealed bearing (310) is fitted on the surface of the transmission rod (307). The inner ring of the sealed bearing (310) is fixedly connected to the surface of the transmission rod (307), and the outer ring of the sealed bearing (310) is fixedly connected to one side of the box (306). A flange (311) is fixedly installed at one end of the transmission rod (307) outside the box (306). A flange hole is opened on the surface of the flange (311), and a round hole for the transmission rod (307) to rotate is opened on one side of the box (306).
6. A cotton stalk returning-to-field device according to claim 1, characterized in that, Both sides of the housing (1) are rotatably connected to a connecting plate (5) via a rotating shaft, and the connecting plate (5) has a connecting hole.
7. A cotton stalk returning-to-field device according to claim 1, characterized in that, The box body (306) is provided with a stop assembly (6) inside. The stop assembly (6) includes an annular groove on the surface of the connecting rod (309) and a positioning plate (600) sleeved on the surface of the connecting rod (309). The positioning plate (600) has a circular hole for the connecting rod (309) to pass through. The inner top wall of the circular hole has a storage groove. A lead screw (601) is inserted into the positioning plate (600). The bottom of the lead screw (601) passes through the positioning plate (600) and extends into the inside of the storage groove. The bottom of the lead screw (601) is rotatably connected to a limiting strip (602) through a bearing. The two ends of the limiting strip (602) are respectively attached to the inner wall of the annular groove, and one side of the bottom of the limiting strip (602) is rotatably connected to the surface of the annular groove on the connecting rod (309).
8. A cotton stalk returning device according to claim 1, characterized in that, One side of the housing (1) is threadedly connected to a cover (312) by a positioning bolt. One side of the cover (312) fits against one side of the housing (1), and the top of the box (306) is hinged to a sealing door (313).