Tunnel furnace heat preservation structure

By employing a staggered overlapping structure of inner ceramic fiber cotton and outer high-density rock wool in the tunnel furnace, combined with aluminum foil paper to enhance the seal, the problem of poor heat preservation effect of the tunnel furnace was solved, achieving better heat preservation performance and equipment stability.

CN223929361UActive Publication Date: 2026-02-24GUANGZHOU BAKE OVEN MACHINERY
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Patent Information

Application Number
CN202520242384.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2026-02-24
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Existing tunnel furnaces have poor insulation, resulting in heat loss and energy waste.

Method used

It adopts a combination structure of inner insulation cotton and outer heat insulation layer. The inner layer is made of soft ceramic fiber cotton that is attached to the outer surface of the inner liner, and the outer layer is made of hard high-density rock wool. The layers are staggered and overlapped to enhance the support and heat insulation effect, and aluminum foil is laid between adjacent insulation cotton to improve the sealing performance.

Benefits of technology

It improves the heat preservation performance of the tunnel furnace, reduces heat loss, has good structural stability, is not easily deformed by equipment vibration, and saves energy.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a tunnel furnace heat preservation structure, which relates to the technical field of tunnel furnace heat preservation and comprises an inner-layer cotton sealing plate and an outer-layer cotton sealing plate, and a space for mounting a heat insulation layer is reserved between the inner-layer cotton sealing plate and the outer-layer cotton sealing plate; the heat insulation layer comprises inner-layer heat insulation cotton and an outer-layer heat insulation layer, the inner-layer heat insulation cotton is tightly attached to the inner-layer cotton sealing plate, the outer-layer heat insulation layer is arranged outside the inner-layer heat insulation cotton in a sleeving mode, and the outer-layer heat insulation layer is composed of multiple layers of heat insulation cotton. Two different heat insulation materials are adopted, the inner layer heat insulation cotton is soft ceramic fiber cotton and is better attached to the outer surface of the inner container, then several layers of hard high-density rock wool are sequentially laid from inside to outside, in order to better isolate hot air, all the layers of supports are in staggered lap joint, heat insulation cotton plate seams are staggered, and several layers of outer layer rock wool plates have high strength, so that the heat insulation effect is better. And meanwhile, when the equipment vibrates, the structure is stable and not prone to deformation.
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Description

Technical Field

[0001] This utility model relates to the field of tunnel furnace insulation technology, specifically a tunnel furnace insulation structure. Background Technology

[0002] A tunnel oven is a tunnel-shaped mechanical device that bakes food through heat conduction, convection, and radiation. Generally, depending on the heat source, there are electric tunnel ovens, gas tunnel ovens, or natural gas tunnel ovens.

[0003] A utility model patent with Chinese patent publication number CN212585458U discloses a tunnel furnace wall protection and insulation device. Research on existing technologies and the aforementioned patent reveals that ordinary tunnel furnaces have poor external insulation, leading to heat loss and energy waste. Therefore, this utility model proposes a tunnel furnace insulation structure. Summary of the Invention

[0004] Technical problems to be solved

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a tunnel furnace insulation structure.

[0006] Technical solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a tunnel furnace insulation structure, comprising an inner layer of insulation board and an outer layer of insulation board, wherein the inner and outer layers of insulation board are reserved with space for installing a heat insulation layer; the heat insulation layer comprises an inner layer of insulation cotton and an outer layer of insulation layer, wherein the inner layer of insulation cotton is tightly attached to the inner layer of insulation board, and the outer layer of insulation layer is fitted over the inner layer of insulation cotton, and the outer layer of insulation layer is composed of multiple layers of insulation cotton, using two different insulation materials. The inner layer of insulation cotton is soft ceramic fiber cotton, which better fits the outer surface of the inner liner. Secondly, several layers of hard high-density rock wool are laid outward from the inner layer of insulation cotton. In order to better isolate heat, the supports of each layer are staggered and overlapped, and the seams of the insulation cotton boards are staggered. The several outer layers of rock wool boards all have high strength and can serve as supporting cotton, which can well support the outer layer of insulation board. At the same time, the structure is stable and not easily deformed when the equipment vibrates.

[0008] Preferably, the insulation cotton includes two layers, three layers, four layers, and five layers, and adjacent insulation cotton layers are laid in a staggered and cross manner.

[0009] Preferably, aluminum foil is laid between the second, third, fourth and fifth layers of insulation cotton.

[0010] Preferably, the inner insulation layer is made of soft ceramic fiber insulation cotton.

[0011] Preferably, the outer insulation layer is made of high-density rock wool board.

[0012] Preferably, the inner layer of the sealing cotton board serves as the inner lining.

[0013] Preferably, the second, third, fourth, and fifth layers of insulation cotton are all divided into upper, lower, left, and right parts.

[0014] Beneficial effects:

[0015] Compared with existing technologies, this tunnel furnace insulation structure has the following advantages:

[0016] This invention employs two different insulation materials. The inner insulation layer is made of soft ceramic fiber cotton, which better fits the outer surface of the inner liner. Then, from the inside out, several layers of hard, high-density rock wool are laid in sequence. To better insulate against heat, the support layers are staggered and overlapped, and the seams of the insulation cotton boards are staggered. The outer rock wool boards have high strength and can serve as supporting cotton, providing excellent support for the outer sealing boards. At the same time, the structure remains stable and is not easily deformed when the equipment vibrates. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the exploded structure of the thermal insulation layer of this utility model;

[0021] Figure 4 This is a cross-sectional structural diagram of the present invention;

[0022] Figure 5 This is a schematic diagram of the structure of the thermal insulation layer of this utility model.

[0023] In the picture:

[0024] 1. Inner layer insulation board; 2. Outer layer insulation board; 3. Thermal insulation layer; 4. Aluminum foil paper; 5. Inner liner; 301. Inner layer insulation cotton; 302. Outer layer insulation layer; 3021. Second layer insulation cotton; 3022. Third layer insulation cotton; 3023. Fourth layer insulation cotton; 3024. Fifth layer insulation cotton. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-5 As shown, this utility model provides a technical solution: a tunnel furnace insulation structure, including an inner layer of insulation board 1 and an outer layer of insulation board 2. The area inside the inner layer of insulation board 1 is the inner liner 5. For tunnel furnaces, the inner liner generally has a higher temperature, while the outer wall is the operating area with a lower temperature. Insulation cotton is filled between the outer wall and the inner liner for heat insulation and protection, forming the heating area. The inner layer of insulation board 1 and the outer layer of insulation board 2 have reserved space for installing a heat insulation layer 3. The heat insulation layer 3 includes an inner layer of insulation cotton 301 and an outer layer of insulation 302. The inner layer of insulation cotton 301 is made of soft ceramic fiber insulation cotton, which has better heat resistance and can withstand temperatures above 1000°C. The outer layer of insulation 302 is made of high-density rock wool board. High-density rock wool boards are used, which have good shaping and support functions. The inner insulation cotton 301 is set tightly against the inner sealing cotton board 1, and the outer insulation layer 302 is set on the outside of the inner insulation cotton 301. The outer insulation layer 302 is composed of multiple layers of insulation cotton and uses two different insulation materials. The inner insulation cotton 301 is soft ceramic fiber cotton, which better fits the outer surface of the inner liner. Then, several layers of hard high-density rock wool are laid outward from the inner insulation cotton 301. In order to better insulate heat, the support layers are staggered and overlapped, and the seams of the insulation cotton boards are staggered. The outer rock wool boards have high strength and can be used as support cotton to support the outer sealing cotton board well. At the same time, the structure is stable and not easily deformed when the equipment vibrates.

[0027] Please refer to the following carefully. Figure 3 , Figure 4 and Figure 5 The insulation cotton includes two layers of insulation cotton 3021, three layers of insulation cotton 3022, four layers of insulation cotton 3023 and five layers of insulation cotton 3024, and the adjacent insulation cotton is laid in a staggered and cross manner to avoid continuous through seams. The two layers of insulation cotton 3021, three layers of insulation cotton 3022, four layers of insulation cotton 3023 and five layers of insulation cotton 3024 are all divided into upper, lower, left and right parts.

[0028] Please refer to the following carefully. Figure 5 Aluminum foil 4 is laid between the second layer of insulation cotton 3021, the third layer of insulation cotton 3022, the fourth layer of insulation cotton 3023 and the fifth layer of insulation cotton 3024. The installation of aluminum foil 4 can greatly improve the insulation performance. During the construction of insulation cotton, the aluminum foil can be applied to a flat surface to further strengthen the seal.

[0029] Working principle: This utility model uses two different insulation materials. The inner insulation cotton 301 is soft ceramic fiber cotton, which better fits the outer surface of the inner liner. Then, several layers of hard high-density rock wool are laid outward from the inner insulation cotton 301. In order to better isolate heat, the support layers are staggered and overlapped, and the seams of the insulation cotton boards are staggered. The outer rock wool boards have high strength and can be used as support cotton to support the outer sealing cotton board well. At the same time, the structure is stable and not easily deformed when the equipment vibrates.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tunnel furnace insulation structure, characterized in that: It includes an inner layer of insulation board and an outer layer of insulation board, both of which have reserved space for installing a heat insulation layer; the heat insulation layer includes an inner layer of insulation cotton and an outer layer of insulation, the inner layer of insulation cotton is set tightly against the inner layer of insulation board, and the outer layer of insulation is fitted over the inner layer of insulation cotton, and the outer layer of insulation is composed of multiple layers of insulation cotton.

2. The tunnel furnace insulation structure according to claim 1, characterized in that: The insulation cotton includes two layers, three layers, four layers and five layers of insulation cotton, and the adjacent insulation cotton layers are laid in a staggered and cross manner.

3. The tunnel furnace insulation structure according to claim 1, characterized in that: Aluminum foil is laid between the second, third, fourth and fifth layers of insulation cotton.

4. The tunnel furnace insulation structure according to claim 1, characterized in that: The inner insulation layer is made of soft ceramic fiber insulation cotton.

5. The tunnel furnace insulation structure according to claim 1, characterized in that: The outer insulation layer is made of high-density rock wool board.

6. The tunnel furnace insulation structure according to claim 1, characterized in that: The inner layer of the cotton sealing board forms the inner lining.

Citation Information

Patent Citations

  • Tunnel furnace wall protection and heat preservation device

    CN212585458U