Disinfectant production tail gas treatment device

By using multi-stage treatment devices and acid-base adjustment technology, the problems of low efficiency and resource waste in traditional exhaust gas treatment devices have been solved, achieving efficient purification and resource conservation of disinfectant production exhaust gas.

CN223931039UActive Publication Date: 2026-02-24LIAONING NONGSUFAN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520531345.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-24
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

Traditional exhaust gas treatment devices suffer from low efficiency due to their single treatment process when treating exhaust gas from disinfectant production. Water washing reduces the acidity of the water, thus hindering treatment effectiveness and resulting in significant resource waste.

Method used

The system employs a multi-stage treatment device, including a spray treatment component, a reaction component, and an adsorption component, combined with an acid-base adjustment component. It removes water-soluble pollutants through spraying, catalytically oxidizes organic waste gas, utilizes activated carbon adsorption, and finally treats the water solution through acid-base adjustment, ensuring treatment effectiveness and resource conservation.

Benefits of technology

It achieves efficient removal of harmful components from disinfectant production exhaust gas, ensuring stable treatment results, while saving water resources and avoiding the negative impact of acidic water accumulation on treatment effectiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tail gas treatment devices, in particular to a disinfectant production tail gas treatment device which comprises a first treatment box, a second treatment box and a third treatment box which are sequentially arranged, a spraying treatment assembly is arranged in the first treatment box, and an air inlet pipe is fixedly connected to the outer portion of the first treatment box. A reaction assembly is arranged in the second treatment box, an adsorption assembly is arranged in the third treatment box, tail gas is conveyed into the first treatment box through a gas inlet pipe, most of water-soluble pollutants such as hydrogen chloride in the tail gas can be efficiently removed through the arrangement of a spraying treatment assembly, and through the arrangement of a backflow mechanism, the water-soluble pollutants in the tail gas can be effectively removed. And water accumulated at the bottom in the first treatment box can be pumped into the acid-base blending assembly, so that the water can be subjected to acid-base blending, the blended water can be conveyed again through cooperation of a fifth pipeline and a seventh pipeline and can be sprayed out through a spray head, water resources are saved, and the stability of the treatment effect is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the technical field of exhaust gas treatment devices, and in particular to an exhaust gas treatment device for disinfectant production. Background Technology

[0002] With increasing global awareness of public health and increasingly stringent requirements for hygiene, the production scale of disinfectants continues to expand. The production process of disinfectants generates a large amount of complex exhaust gases. Common disinfectant production processes, such as the preparation of chlorine-containing disinfectants, release harmful gases such as chlorine and hydrogen chloride.

[0003] Traditional exhaust gas treatment devices have revealed many shortcomings when dealing with exhaust gases from disinfectant production. Most traditional devices only use a single treatment process, such as simple water washing. Although this can remove some water-soluble hydrogen chloride gas, the water washing method does not perform acid-base adjustment when recycling the sprayed water. As a result, the water used in subsequent recycling will be acidic, which will reduce the treatment effect on the exhaust gas. Utility Model Content

[0004] In view of the technical problems mentioned in the background art, this utility model provides a disinfectant production tail gas treatment device.

[0005] The technical solution adopted by this utility model is: a disinfectant production tail gas treatment device, including a first treatment box, a second treatment box and a third treatment box arranged in sequence. The first treatment box is equipped with a spray treatment component. An air inlet pipe is fixedly connected to the outside of the first treatment box. The second treatment box is equipped with a reaction component. The third treatment box is equipped with an adsorption component. A first pipe is fixedly connected between the first treatment box and the second treatment box. A second pipe is fixedly connected between the second treatment box and the third treatment box. A reflux mechanism is provided outside the first treatment box. An acid-base adjustment component is provided in the reflux mechanism.

[0006] In one embodiment, the spray treatment assembly includes multiple sets of eighth pipes fixedly connected within a first treatment box and nozzles fixedly connected to the bottom of the eighth pipes. A seventh pipe is fixedly connected to the outside of the eighth pipes, and a filter screen is also fixedly connected inside the first treatment box.

[0007] In one embodiment, the reaction assembly includes a three-dimensional mesh plate fixedly connected to a second processing chamber, the surface of which is loaded with a catalyst, and a heating rod is also fixedly connected to the second processing chamber.

[0008] In one embodiment, the adsorption component is an activated carbon adsorption plate fixedly connected inside a third processing chamber.

[0009] In one embodiment, the reflux mechanism includes a third pipe fixedly connected to the bottom of the first processing tank, a filter box fixedly connected to the outside of the third pipe, a mixing tank fixedly connected to the output end of the filter box, and a water pump disposed outside the mixing tank. The input end of the water pump is fixedly connected to a fourth pipe, the fourth pipe is fixedly connected to the inside of the mixing tank, the output end of the water pump is fixedly connected to a fifth pipe, and one end of the fifth pipe is fixedly connected to a seventh pipe.

[0010] In one embodiment, the acid-base mixing assembly includes a fixed frame fixedly connected to the top of the mixing tank and a storage cylinder fixedly connected to the outside of the fixed frame, wherein an electric valve is fixedly connected to the bottom output end of the storage cylinder.

[0011] In one embodiment, a sixth pipe is fixedly connected to the outside of the fifth pipe.

[0012] The beneficial effects of this utility model are as follows: Compared with the prior art, in this utility model, the exhaust gas is transported to the first treatment box through the air inlet pipe, and the spray treatment component can efficiently remove most of the water-soluble pollutants in the exhaust gas, such as hydrogen chloride. Furthermore, the reflux mechanism can pump the water accumulated at the bottom of the first treatment box to the acid-base mixing component, thereby enabling acid-base mixing of the water. The mixed water is then transported again through the fifth and seventh pipes and sprayed out through the nozzle, which saves water resources and ensures the stability of the treatment effect. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the first processing box, the second processing box, and the third processing box in this utility model;

[0015] Figure 3 This is a schematic diagram of the internal structure of the first processing box, the second processing box, and the third processing box in this utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the heating rod in this utility model;

[0017] Figure 5 This is a schematic diagram of the mixing box in this utility model.

[0018] The following are labeled in the diagram: 1. First processing box; 2. Air inlet pipe; 3. Second processing box; 4. First pipeline; 5. Third processing box; 6. Second pipeline; 7. Third pipeline; 8. Filter box; 9. Mixing box; 10. Fourth pipeline; 11. Water pump; 12. Fifth pipeline; 13. Sixth pipeline; 14. Seventh pipeline; 15. Eighth pipeline; 16. Nozzle; 17. Filter screen; 18. Three-dimensional mesh plate; 19. Activated carbon adsorption plate; 20. Heating rod; 21. Fixing frame; 22. Storage cylinder; 23. Motor; 24. Stirring rod. Detailed Implementation

[0019] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The following is in conjunction with the appendix Figure 1-5 The present invention will be further described below.

[0022] In order to solve the problems existing in the background art, this application proposes the following technical solution: a disinfectant production tail gas treatment device, including a first treatment box 1, a second treatment box 3 and a third treatment box 5 arranged in sequence, wherein the first treatment box 1 is provided with a spray treatment component;

[0023] In the specific design,

[0024] The spray treatment assembly includes multiple sets of eighth pipes 15 fixedly connected inside the first treatment box 1 and nozzles 16 fixedly connected to the bottom of the eighth pipes 15. A seventh pipe 14 is fixedly connected to the outside of the eighth pipes 15. A filter screen 17 is also fixedly connected inside the first treatment box 1. The nozzles 16 are used to spray atomized water to react with the exhaust gas.

[0025] In a further design, an air inlet pipe 2 is fixedly connected to the outside of the first processing box 1, and a reaction assembly is provided inside the second processing box 3;

[0026] The reaction assembly includes a three-dimensional mesh plate 18 fixedly connected within the second treatment chamber 3, with a catalyst loaded on its surface. An electric heating rod 20 is also fixedly connected within the second treatment chamber 3. The catalyst is a precious metal catalyst, such as platinum (Pt) or palladium (Pd). After the exhaust gas is washed with water, the electric heating rod 20 heats it to a suitable reaction temperature, typically 250-350℃. Under the suitable temperature and with the action of the catalyst, the hydrocarbons in the organic waste gas undergo a catalytic oxidation reaction with oxygen, producing harmless carbon dioxide and water.

[0027] In a further design, an adsorption assembly is provided in the third treatment box 5. The adsorption assembly is an activated carbon adsorption plate 19 fixedly connected in the third treatment box 5. A first pipe 4 is fixedly connected between the first treatment box 1 and the second treatment box. A second pipe 6 is fixedly connected between the second treatment box 3 and the third treatment box 5. A reflux mechanism is provided outside the first treatment box 1. An acid-base adjustment assembly is provided in the reflux mechanism.

[0028] The reflux mechanism includes a third pipe 7 fixedly connected to the bottom of the first treatment tank 1, a filter box 8 fixedly connected to the outside of the third pipe 7, a mixing box 9 fixedly connected to the output end of the filter box 8, and a water pump 11 installed outside the mixing box 9. The input end of the water pump 11 is fixedly connected to a fourth pipe 10, which is fixedly connected to the inside of the mixing box 9. The output end of the water pump 11 is fixedly connected to a fifth pipe 12, one end of which is fixedly connected to a seventh pipe 14. Through the water pump 11, the water accumulated at the bottom of the first treatment tank 1 can be pumped into the mixing box 9. An alkaline solution, such as sodium hydroxide, can be added into the mixing box 9 through the storage cylinder 22, thereby adjusting the water to acid and alkali. The adjusted water is then transported again through the cooperation of the fifth pipe 12 and the seventh pipe 14 and sprayed out through the nozzle 16, which saves water resources and ensures the stability of the treatment effect.

[0029] The acid-base mixing component includes a fixed frame 21 fixedly connected to the top of the mixing tank 9 and a storage cylinder 22 fixedly connected to the outside of the fixed frame 21. An electric valve is fixedly connected to the bottom output end of the storage cylinder 22. The electric valve can be controlled by a controller to open and close at regular intervals, thereby releasing the alkaline solution in the storage cylinder 22 at regular intervals.

[0030] To accelerate the reaction between the alkaline solution and the aqueous solution, a motor 23 is fixedly connected to the outside of the mixing tank 9, and a stirring rod 24 is rotatably connected inside the mixing tank 9. The motor 23 is fixedly connected to the stirring rod 24, and the motor 23 is used to drive the stirring rod 24 to rotate, thereby accelerating the reaction between the alkaline solution and the aqueous solution.

[0031] As another embodiment, a sixth pipe 13 is fixedly connected to the outside of the fifth pipe 12. The sixth pipe 13 is connected to an external water pipe for outputting new water into the nozzle 16 for spraying.

[0032] The method of using this utility model is as follows:

[0033] The exhaust gas is transported to the first treatment tank 1 through the intake pipe 2. After the water sprayed by the nozzle 16 comes into contact with the exhaust gas, it can efficiently remove most of the water-soluble pollutants in the exhaust gas, such as hydrogen chloride. The water pump 11 can pump the water accumulated at the bottom of the first treatment tank 1 to the mixing tank 9. An alkaline solution, such as sodium hydroxide, can be added to the mixing tank 9 through the storage cylinder 22, so as to adjust the acid and alkali of the water. The adjusted water is then transported again through the fifth pipe 12 and the seventh pipe 14 and sprayed out through the nozzle 16, which saves water resources and ensures the stability of the treatment effect.

[0034] The exhaust gas treated by the first treatment box 1 enters the second treatment box 3, and after being heated by the electric heating rod 20, it is generally 250-350℃. Under the action of temperature and catalyst, the hydrocarbons in the organic waste gas undergo catalytic oxidation reaction with oxygen to produce harmless carbon dioxide and water.

[0035] After being treated by the second treatment box 3, the exhaust gas enters the third treatment box 5, where it is adsorbed by the activated carbon adsorption plate 19 before being discharged.

[0036] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0037] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.

Claims

1. A device for treating exhaust gas from disinfectant production, characterized in that, The system includes a first treatment box (1), a second treatment box (3), and a third treatment box (5) arranged sequentially. The first treatment box (1) is equipped with a spray treatment component. An air inlet pipe (2) is fixedly connected to the outside of the first treatment box (1). The second treatment box (3) is equipped with a reaction component. The third treatment box (5) is equipped with an adsorption component. A first pipe (4) is fixedly connected between the first treatment box (1) and the second treatment box. A second pipe (6) is fixedly connected between the second treatment box (3) and the third treatment box (5). A reflux mechanism is provided outside the first treatment box (1). An acid-base mixing component is provided in the reflux mechanism.

2. The disinfectant production tail gas treatment device according to claim 1, characterized in that, The spray treatment assembly includes multiple sets of eighth pipes (15) fixedly connected in the first treatment box (1) and nozzles (16) fixedly connected to the bottom of the eighth pipes (15). The external of the eighth pipes (15) is fixedly connected to a seventh pipe (14), and a filter screen (17) is also fixedly connected in the first treatment box (1).

3. The disinfectant production tail gas treatment device according to claim 1, characterized in that, The reaction assembly includes a three-dimensional mesh plate (18) fixedly connected in the second processing box (3), and the surface of the three-dimensional mesh plate (18) is loaded with a catalyst. A heating rod (20) is also fixedly connected in the second processing box (3).

4. The disinfectant production tail gas treatment device according to claim 1, characterized in that, The adsorption component is an activated carbon adsorption plate (19) fixedly connected inside the third treatment box (5).

5. The disinfectant production tail gas treatment device according to claim 1, characterized in that, The reflux mechanism includes a third pipe (7) fixedly connected to the bottom of the first processing box (1), a filter box (8) fixedly connected to the outside of the third pipe (7), a mixing box (9) fixedly connected to the output end of the filter box (8), and a water pump (11) set outside the mixing box (9). The input end of the water pump (11) is fixedly connected to a fourth pipe (10), the fourth pipe (10) is fixedly connected to the inside of the mixing box (9), the output end of the water pump (11) is fixedly connected to a fifth pipe (12), and one end of the fifth pipe (12) is fixedly connected to a seventh pipe (14).

6. The disinfectant production tail gas treatment device according to claim 5, characterized in that, The acid-base mixing assembly includes a fixed frame (21) fixedly connected to the top of the mixing tank (9) and a storage cylinder (22) fixedly connected to the outside of the fixed frame (21). An electric valve is fixedly connected to the bottom output end of the storage cylinder (22).

7. The disinfectant production tail gas treatment device according to claim 6, characterized in that, The fifth pipe (12) is externally fixedly connected to a sixth pipe (13).