Waste gas catalytic treatment device

By setting up multiple chambers and catalyst layers in the main body of the reactor, the waste gas catalytic processor solves the problem of single catalytic treatment in the existing technology, realizes efficient multi-stage catalytic treatment and filtration, and improves the waste gas treatment effect.

CN223931086UActive Publication Date: 2026-02-24ANHUI JUYUAN MASCH EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520361716.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-02-24
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

Existing catalytic processors are only suitable for single-stage catalytic treatment of gases and cannot meet the needs of multi-stage catalytic treatment in blast furnace gas, especially for the removal of nitrogen oxides, COS, HCl and NH4Cl.

Method used

An exhaust gas catalytic processor was designed, comprising multiple chambers and a catalytic box within a reactor body. The chambers are connected by through-slots. The catalytic box is sequentially filled with first to third catalyst layers. Exhaust gas undergoes multi-stage treatment through multiple catalyst layers and is subsequently filtered by activated carbon. A hydraulic telescopic rod facilitates catalyst replacement.

Benefits of technology

Multi-stage catalytic treatment of blast furnace gas was achieved, effectively removing nitrogen oxides, COS and HCl, improving the waste gas treatment effect, and further enhancing the treatment quality through activated carbon filtration, while simplifying the catalyst replacement process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223931086U_ABST
    Figure CN223931086U_ABST
Patent Text Reader

Abstract

The utility model provides a waste gas catalytic treater which comprises a reactor main body, cavities are formed in the reactor main body, the cavities are communicated through port grooves, the port grooves are formed in the inner wall of the reactor main body, the left side of the reactor main body is connected with a gas inlet pipe, and the inner wall of each cavity is provided with an abutting frame. An opening groove is formed in the abutting frame, a catalysis box is arranged above the abutting frame, the upper end of the catalysis box is connected with a sealing cover, and the sealing cover is in sealing contact with the upper end of the reactor main body. The chambers are formed in the reactor main body, the catalysis boxes are correspondingly arranged in the chambers, the catalysis boxes are sequentially filled with the first catalyst layer, the second catalyst layer and the third catalyst layer from left to right, the chambers are communicated through the through opening grooves, and waste gas enters the reactor main body through the gas inlet pipe; denitration, dechlorination and hydrolysis catalytic conversion treatment can be carried out through the first catalyst layer, the second catalyst layer and the third catalyst layer in sequence.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of waste gas treatment technology, specifically to a waste gas catalytic processor. Background Technology

[0002] In the face of the implementation of ultra-low emission standards, although the nitrogen oxide content in blast furnace gas is low, it still needs to undergo denitrification treatment. At the same time, blast furnace gas also contains harmful substances such as COS, HCl, and NH4Cl, which require dechlorination and COS hydrolysis catalytic conversion treatment. Therefore, multi-stage catalytic treatment of blast furnace gas is required. Most current catalytic processors are only suitable for single-stage catalytic use of gas and are not suitable for multi-stage separated catalytic treatment.

[0003] In summary, there is a need for an exhaust gas catalytic converter. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides an exhaust gas catalytic processor that solves the problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A waste gas catalytic converter includes a reactor body with chambers inside. The chambers are connected by through-slots on the inner wall of the reactor body. An air inlet pipe is connected to the left side of the reactor body. A support frame is provided on the inner wall of the chambers, and an opening slot is provided on the support frame. A catalytic box is provided above the support frame, and a sealing cover is connected to the upper end of the catalytic box. The sealing cover is in sealing contact with the upper end of the reactor body.

[0007] Furthermore, a hydraulic telescopic rod is connected below the sealing cover, and the hydraulic telescopic rod is located on the front and rear sides of the reactor body.

[0008] Furthermore, the catalyst box is provided with three layers, and the catalyst box is filled with a first catalyst layer, a second catalyst layer and a third catalyst layer from left to right. The bottom side of the catalyst box and the side near the through slot and the gas outlet are provided with through holes.

[0009] Furthermore, the reactor body includes an outer shell, which is connected to the air outlet on the right side of the reactor body. An activated carbon box extends through the upper end of the outer shell, and activated carbon filler is placed inside the activated carbon box.

[0010] Furthermore, the reactor body also includes a first bolt, which is disposed through the top of the activated carbon box, with one end of the first bolt threaded onto the outer shell.

[0011] Furthermore, the sealing cover includes a sealing plate, on which the sealing cover is provided, and a second bolt is provided through the sealing plate, one end of which is threaded to the sealing cover, and the sealing plate and the catalyst box correspond one-to-one.

[0012] This invention provides an exhaust gas catalytic converter. Compared with the prior art, it has the following advantages:

[0013] Firstly, chambers are formed within the reactor body, each containing a corresponding catalyst box. From left to right, the catalyst boxes are filled with a first catalyst layer, a second catalyst layer, and a third catalyst layer. The chambers are connected by through-holes. Exhaust gas enters the reactor body through an inlet pipe and undergoes denitrification, dechlorination, and hydrolysis catalytic conversion treatment sequentially through the first, second, and third catalyst layers. This multi-stage catalytic treatment of the exhaust gas further enhances its effectiveness. The treated exhaust gas is then filtered through activated carbon packing for adsorption, further improving the treatment efficiency. The catalyst box can be pushed out of the reactor body by a hydraulic telescopic rod to replace the catalyst. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This diagram shows a front view cross-sectional view of the reactor body of this utility model;

[0016] Figure 2 This diagram shows a front view of the reactor body of the present invention.

[0017] Figure 3 A top view of the sealing cap structure of this utility model is shown;

[0018] Figure 4 This diagram shows a front view cross-sectional view of the external housing of this utility model.

[0019] The figure shows: 1. Reactor body; 101. External shell; 102. Activated carbon box; 103. Activated carbon filler; 104. First bolt; 2. Chamber; 3. Through slot; 4. Air inlet pipe; 5. Support frame; 6. Opening slot; 7. Catalyst box; 8. Sealing cover; 801. Sealing plate; 802. Second bolt; 9. Hydraulic telescopic rod; 10. First catalyst layer; 11. Second catalyst layer; 12. Third catalyst layer. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] Example 1

[0022] To address the technical problems in the background section, the following exhaust gas catalytic converter is proposed:

[0023] Combination Figures 1-4 As shown, the present invention provides a waste gas catalytic processor, including a reactor body 1, a chamber 2 inside the reactor body 1, the chambers 2 being connected by a through groove 3, the through groove 3 being formed on the inner wall of the reactor body 1, an air inlet pipe 4 being connected to the left side of the reactor body 1, a support frame 5 being provided on the inner wall of the chamber 2, an opening groove 6 being formed on the support frame 5, a catalytic box 7 being provided above the support frame 5, a sealing cover 8 being connected to the upper end of the catalytic box 7, and the sealing cover 8 being in sealed contact with the upper end of the reactor body 1.

[0024] In this embodiment, a hydraulic telescopic rod 9 is connected to the bottom of the sealing cover 8. The hydraulic telescopic rod 9 is arranged on the front and rear sides of the reactor body 1. There are three catalyst boxes 7. The catalyst boxes 7 are filled with a first catalyst layer 10, a second catalyst layer 11 and a third catalyst layer 12 from left to right. Through holes are opened on the bottom side of the catalyst box 7 and on the side near the through slot 3 and the gas outlet.

[0025] The exhaust gas enters the reactor body 1 through the inlet pipe 4 and can pass through the first catalyst layer 10, the second catalyst layer 11 and the third catalyst layer 12 in sequence for denitrification, dechlorination and hydrolysis catalytic conversion. The sealing cover 8 is pushed by the hydraulic telescopic rod 9 to push the catalyst box 7 out of the reactor body 1 for catalyst replacement. There are two hydraulic telescopic rods 9 on the front side, located on the left and right sides of the front side of the reactor body 1, and one on the rear side, located in the middle of the rear side of the reactor body 1. The two left and right catalyst boxes 7 have discharge doors on the rear side near the bottom, and the middle catalyst box 7 has a discharge door on the front side near the bottom. The support frame 5 is used to support and limit the catalyst box 7, and the opening slot 6 is used for exhaust gas passage.

[0026] Example 2

[0027] like Figures 1-4 As shown, based on the above embodiments, this embodiment further provides the following:

[0028] In this embodiment, the reactor body 1 includes an outer shell 101. The outer shell 101 is connected to the air outlet on the right side of the reactor body 1. An activated carbon box 102 passes through the upper end of the outer shell 101. Activated carbon filler 103 is disposed inside the activated carbon box 102. The reactor body 1 also includes a first bolt 104. The first bolt 104 passes through the upper part of the activated carbon box 102. One end of the first bolt 104 is threaded to the outer shell 101.

[0029] The treated waste gas is then adsorbed and filtered by activated carbon filler 103 to further improve the treatment effect. The first bolt 104 is periodically removed to take out the activated carbon box 102 for replacement or maintenance.

[0030] Example 3

[0031] like Figures 1-4 As shown, based on the above embodiments, this embodiment further provides the following:

[0032] In this embodiment, the sealing cover 8 includes a sealing plate 801, the sealing cover 8 is provided with the sealing plate 801, and a second bolt 802 is provided through the sealing plate 801. One end of the second bolt 802 is threaded to the sealing cover 8, and the sealing plate 801 and the catalyst box 7 correspond one-to-one.

[0033] By removing the second bolt 802 and opening the sealing plate 801, the corresponding catalyst box 7 can be filled with catalyst.

[0034] Working principle and usage process of this utility model:

[0035] In use:

[0036] Step 1: The waste gas enters the reactor body 1 through the inlet pipe 4 and can be denitrified, dechlorinated and hydrolyzed in sequence through the first catalyst layer 10, the second catalyst layer 11 and the third catalyst layer 12. The treated waste gas is then adsorbed and filtered by activated carbon filler 103 to further improve the treatment effect of the waste gas.

[0037] Step 2: Push the sealing cover 8 with the hydraulic telescopic rod 9 to push the catalyst box 7 out of the reactor body 1, open the discharge door on the catalyst box 7 to discharge the internal catalyst, and open the sealing plate 801 by removing the second bolt 802 to fill the corresponding catalyst box 7 with catalyst. Periodically remove the first bolt 104 to take out the activated carbon box 102 for replacement or maintenance.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A waste gas catalytic converter, characterized in that: The reactor includes a reactor body (1), which has a chamber (2) inside. The chambers (2) are connected to each other through a through groove (3). The through groove (3) is located on the inner wall of the reactor body (1). An air inlet pipe (4) is connected to the left side of the reactor body (1). A support frame (5) is provided on the inner wall of the chamber (2). An opening groove (6) is provided on the support frame (5). A catalyst box (7) is provided above the support frame (5). A sealing cover (8) is connected to the upper end of the catalyst box (7). The sealing cover (8) is in sealed contact with the upper end of the reactor body (1).

2. The exhaust gas catalytic converter according to claim 1, characterized in that: A hydraulic telescopic rod (9) is connected to the bottom of the sealing cover (8), and the hydraulic telescopic rod (9) is set on the front and rear sides of the reactor body (1).

3. The exhaust gas catalytic converter according to claim 1, characterized in that: The catalyst box (7) is provided in three parts. The catalyst box (7) is filled with a first catalyst layer (10), a second catalyst layer (11) and a third catalyst layer (12) from left to right. The bottom side of the catalyst box (7) and the side near the through slot (3) and the gas outlet are provided with through holes.

4. The exhaust gas catalytic converter according to claim 1, characterized in that: The reactor body (1) includes an outer shell (101). The outer shell (101) is connected to the air outlet on the right side of the reactor body (1). An activated carbon box (102) passes through the upper end of the outer shell (101). Activated carbon filler (103) is provided inside the activated carbon box (102).

5. The exhaust gas catalytic converter according to claim 4, characterized in that: The reactor body (1) also includes a first bolt (104), which is disposed above the activated carbon box (102). One end of the first bolt (104) is threaded onto the outer shell (101).

6. The exhaust gas catalytic converter according to claim 1, characterized in that: The sealing cover (8) includes a sealing plate (801), on which the sealing cover (8) is provided. A second bolt (802) is provided through the sealing plate (801). One end of the second bolt (802) is threaded to the sealing cover (8). The sealing plate (801) and the catalyst box (7) correspond one-to-one.