Zirconium oxide processing raw material mixing device

Abstract

The utility model relates to the technical field of zirconium oxide material processing, and discloses a zirconium oxide processing raw material mixing device which comprises a first mounting frame, a material mixing box is mounted at the upper end of the middle of the inner side wall of the first mounting frame, and a driving motor drives a transmission fluted disc so as to drive a material mixing roller to rotate. The mixing rods distributed on the outer side wall of the mixing roller in an array manner and the arc-shaped mixing plates at the end parts can be used for stirring zirconium oxide processing raw materials in all directions and at multiple angles, so that the uniformity and the efficiency of mixing the raw materials are greatly improved. According to the utility model, the automatic hole cleaning device is innovatively arranged in the filter box, and the transmission rod drives the reciprocating screw rod, so that the reciprocating roller and the silica gel hole cleaning rod continuously clean the filter holes in the filter plate, the continuity of the filtering process is ensured, shutdown cleaning caused by blockage of the filter holes is avoided, and the filtering efficiency is stably maintained at a relatively high level.

Description

TECHNICAL FIELD

[0001] The utility model relates to zirconia material processing field technical field especially relates to a zirconia processing raw material mixing device. BACKGROUND

[0002] Zirconia material is widely used in ceramics, electronics, medical treatment and many other fields owing to its high hardness, high strength, good chemical stability and excellent high-temperature resistance. In the zirconia processing, raw material mixing is a very critical pre-process, and the mixing effect directly affects the quality and performance of the final product.

[0003] In the aspect of filtration, the filter holes of the existing equipment are easily blocked by raw material particles. Once blocked, not only the filtration efficiency is seriously reduced, but also frequent shutdown and cleaning are required, which greatly affects the production continuity. According to statistics, the shutdown time caused by filter hole blockage of traditional equipment accounts for 15%-20% of the total production time, resulting in a significant decrease in production efficiency and a significant increase in production cost. In some emergency rescue and rapid deployment scenarios, this slow installation and maintenance method seriously affects the response speed of the equipment and cannot meet the actual demand in time. Therefore, the technical personnel in the field provide a zirconia processing raw material mixing device to solve the problems existing in the above. SUMMARY

[0004] The utility model aims at solving the shortcoming in prior art and provides a zirconia processing raw material mixing device.

[0005] A zirconia processing raw material mixing device, comprising a first mounting frame, a mixing box is mounted on the inner side wall of the first mounting frame, a second mounting frame is mounted on the rear side wall of the first mounting frame, a drive motor is mounted on the top middle position of the second mounting frame, a transmission gear disc is connected to the output end of the drive motor, a first limiting block is mounted on one side wall of the second mounting frame and located on the upper end of the middle position, a limiting rotating rod is rotatably connected to the middle position of one side wall of the first limiting block, a driven gear disc is mounted on the other end of the limiting rotating rod, the driven gear disc and the transmission gear disc are in triangular distribution, a transmission gear belt is sleeved on the outer side wall of the transmission gear disc and the driven gear disc, a transmission rod is connected to the output end of the driven gear disc, a filter box is mounted on the bottom of the mixing box and located on the inner side wall of the first mounting frame, the mixing box and the filter box are in communication.

[0006] A second limiting block is installed on both sides of the upper middle position of one side of the inner wall of the filter box. A reciprocating screw is rotatably connected to the middle position of one side wall of the second limiting block. The transmission rod is connected to the input end of the corresponding reciprocating screw. An output shaft is threaded to the outer wall of the reciprocating screw. A reciprocating roller is rotatably connected between the output shafts. A plurality of silicone cleaning rods arranged in an array are installed on the outer wall of the reciprocating roller. A filter plate is installed on the inner wall of the filter box below the reciprocating roller. A plurality of filter holes arranged in an array are opened on the top of the filter plate. The filter holes are respectively matched with the corresponding silicone cleaning rods.

[0007] Furthermore, a mixing roller is rotatably connected to the middle of the inner side wall of the mixing box, and a number of mixing rods arranged in an array are installed on the outer side wall of the mixing roller, and each of the mixing rods is connected to an arc-shaped mixing plate at its mounting end.

[0008] Furthermore, the output end of the transmission gear disc is connected to an output shaft, which is connected to the input end of the mixing roller.

[0009] Furthermore, guide blocks are installed at the middle positions of the front and rear sides of the bottom of the inner wall of the filter box, and the guide blocks are distributed in a mirror image.

[0010] Furthermore, a discharge pipe is installed at the output end of the filter box and between the guide blocks, and a storage box is connected to the bottom of the discharge pipe.

[0011] Furthermore, a discharge box is slidably connected to the middle position of the inner side wall of the storage box, and a handle is installed at the middle position of the front side wall of the discharge box.

[0012] Furthermore, a feeding cover is installed on the top of the mixing box.

[0013] Furthermore, a controller is installed on one side of the top of one side wall of the second mounting frame, and the controller is electrically connected to the drive motor.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, an automatic pore cleaning device is innovatively installed inside the filter box. The transmission rod drives the reciprocating screw, causing the reciprocating roller and the silicone pore cleaning rod to continuously clean the filter holes on the filter plate. This design ensures the continuity of the filtration process, avoids downtime for cleaning due to filter hole blockage, and keeps the filtration efficiency stably at a high level.

[0016] 2. In this utility model, a triangularly distributed linkage structure composed of a transmission gear plate, a driven gear plate, and a transmission belt ensures stable and efficient power transmission. After the drive motor starts, the transmission gear plate quickly transmits power to the driven gear plate, ensuring synchronous and smooth operation of multiple processes such as mixing and filtration, and reducing equipment idle time.

[0017] 3. In this utility model, the storage box uses a sliding unloading box and is equipped with a handle. The operator can easily slide out the unloading box full of raw materials. The unloading process is simple and quick and can be completed by a single person. Compared with the traditional unloading method, it greatly improves the convenience of operation. Attached Figure Description

[0018] Figure 1 This is a partial rear-view axonal structure schematic diagram of the present invention;

[0019] Figure 2 This is a side sectional view of the present invention.

[0020] Figure 3 This is a front view structural diagram of the present utility model;

[0021] Figure 4 This is a schematic diagram of the hole-cleaning mechanism of this utility model.

[0022] Legend: 1. First mounting frame; 2. Second mounting frame; 3. Controller; 4. Drive motor; 5. Transmission gear plate; 6. Transmission belt; 7. Driven gear plate; 8. Transmission rod; 9. Limiting rod; 10. First limiting block; 11. Mixing box; 12. Filter box; 13. Discharge pipe; 14. Discharge box; 15. Storage box; 16. Feed cover plate; 17. Mixing roller; 18. Mixing rod; 19. Arc-shaped mixing plate; 20. Reciprocating screw; 21. Output shaft; 22. Reciprocating roller; 23. Silicone cleaning rod; 24. Second limiting block; 25. Filter plate; 26. Filter hole; 27. Guide block. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figure 1 — Figure 4 A zirconia processing raw material mixing device is provided, wherein a first mounting frame 1 is placed on a stable workbench to ensure its stability and prevent shaking, and a mixing box 11 is securely installed at the upper middle position of the inner side wall of the first mounting frame 1 by means of bolts or welding. The mixing box 11 is used to hold the zirconia processing raw material to be mixed, and its top is reserved with an opening to facilitate the subsequent installation of the feeding cover plate 16.

[0025] Power and transmission system installation: A second mounting frame 2 is installed on the rear side wall of the first mounting frame 1, ensuring a tight and secure connection. The drive motor 4 is fixed to the top center of the second mounting frame 2 using a matching mounting bracket and screws. The output shaft of the drive motor 4 is tightly connected to the transmission gear 5 via a coupling, ensuring stable power transmission.

[0026] Installation of the limiting and driven structure: First limiting blocks 10 are installed on one side wall of the second mounting frame 2, located near the upper middle of both sides. One end of the limiting rotating rod 9 is inserted into the rotating hole in the middle of one side wall of the first limiting block 10, allowing the limiting rotating rod 9 to rotate freely. A driven gear disc 7 is installed on the other end of the limiting rotating rod 9, at which point the transmission gear disc 5 and the driven gear disc 7 are triangularly distributed. A transmission gear belt 6 is fitted onto the outer walls of the transmission gear disc 5 and the driven gear disc 7, ensuring appropriate belt tension to guarantee effective power transmission without damaging the equipment due to excessive tightness.

[0027] Mixing roller installation: A bearing seat is installed in the middle of the inner wall of the mixing box 11. The two ends of the mixing roller 17 are installed in the bearing seat through bearings, so that the mixing roller 17 can rotate smoothly. On the outer wall of the mixing roller 17, several mixing rods 18 are welded or fixed with bolts according to a preset array spacing, and an arc-shaped mixing plate 19 is connected to the mounting end of the mixing rod 18. At the same time, the output end of the transmission gear plate 5 is connected to the input end of the mixing roller 17 through the output shaft 21 to ensure that the drive motor 4 can drive the mixing roller 17 to rotate.

[0028] Filter box and related component installation: Filter box 12 is installed at the bottom of mixing box 11 and on the inner wall of the first mounting frame 1, ensuring that the communication ports of mixing box 11 and filter box 12 are aligned and sealed to prevent raw material leakage. Second limiting blocks 24 are installed on both sides of the upper middle position of one side of the inner wall of filter box 12. One end of reciprocating screw 20 is inserted into the rotating hole in the middle position of one side wall of the second limiting block 24, allowing it to rotate. Transmission rods 8 are connected to the input ends of the corresponding reciprocating screws 20 via couplings. Output shafts 21 are threaded onto the outer wall of the reciprocating screws 20. Bearings are installed between the output shafts 21, and reciprocating rollers 22 are rotatably connected to the output shafts 21 via bearings. Several silicone cleaning rods 23 arranged in an array are installed on the outer wall of the reciprocating rollers 22. A filter plate 25 is installed on the inner wall of the filter box 12, below the reciprocating roller 22, by screws or welding. The top of the filter plate 25 has several filter holes 26 arranged in an array, aligned with the positions of the silica gel cleaning rod 23. Guide blocks 27 are installed at the midpoint of the front and rear sides of the bottom of the inner wall of the filter box 12, arranged in a mirror-image configuration. A discharge pipe 13 is installed at the output end of the filter box 12, between the guide blocks 27, with its bottom connected to a storage box 15. A slide rail is installed in the middle of the inner wall of the storage box 15, allowing the discharge box 14 to slide smoothly into it. A handle is installed in the middle of the front wall of the discharge box 14. Finally, a controller 3 is installed on the top side of one side wall of the second mounting frame 2, and the controller 3 is electrically connected to the drive motor 4 via wires.

[0029] Equipment Debugging: After completing the installation of all the above components, conduct a comprehensive inspection of the equipment to ensure that all components are securely connected and that the transmission components rotate freely. Connect the power supply and start the drive motor 4 through the controller 3. Observe the operation of components such as the transmission gear plate 5, driven gear plate 7, transmission rod 8, mixing roller 17, reciprocating screw 20, and reciprocating roller 22, and check for any problems such as jamming or abnormal noise. If any problems are found, stop the machine immediately to troubleshoot and resolve them.

[0030] Mixing and filtration operation process:

[0031] Feeding: Open the feeding cover 16 on the top of the mixing box 11 and add the various raw materials required for zirconium oxide processing into the mixing box 11 in a preset ratio and order.

[0032] Mixing: The drive motor 4 is started by the controller 3, which drives the transmission gear disk 5 to rotate. The transmission gear disk 5 drives the driven gear disk 7 to rotate via the transmission belt 6, and the driven gear disk 7 drives the transmission rod 8 to rotate. At the same time, the output end of the transmission gear disk 5 drives the mixing roller 17 to rotate via the output shaft 21. The mixing rod 18 and the arc-shaped mixing plate 19 on the mixing roller 17 stir and mix the raw materials in the mixing box 11, so that the different raw materials are fully blended.

[0033] Filtration and Hole Cleaning: The mixed raw materials fall from the mixing box 11 into the filter box 12 below. The transmission rod 8 drives the reciprocating screw 20 to rotate, and the output shaft 21, which is threaded to the outer wall of the reciprocating screw 20, performs reciprocating linear motion, thereby driving the reciprocating roller 22 to move back and forth. During the reciprocating movement, the silicone cleaning rod 23 on the outer wall of the reciprocating roller 22 cleans the filter holes 26 at the top of the filter plate 25 to prevent the raw materials from clogging the filter holes 26 and to ensure that the mixed raw materials can pass through the filter holes 26 smoothly.

[0034] Material collection and discharge: The raw material passing through the filter holes 26 is guided by the guide block 27 and falls into the discharge box 14 inside the storage box 15 via the discharge pipe 13. When the discharge box 14 is full of mixed and filtered zirconium oxide processing raw material, the discharge box 14 is slid out of the storage box 15 by the handle for subsequent processing.

[0035] Working principle: First, the controller 3, located at the top of one side of the side wall of the second mounting frame 2, is activated. The controller 3 controls the drive motor 4 to start. The output of the drive motor 4 drives the transmission gear 5 to rotate. Since the transmission gear 5 and the driven gear 7 are connected by the transmission belt 6, and the transmission gear 5 and the driven gear 7 are triangularly distributed, the first limiting block 10, installed on one side wall of the second mounting frame 2 and located near the upper middle of both sides, limits the limiting rod 9, allowing the driven gear 7 to rotate stably, thereby driving the transmission rod 8 connected to it to rotate.

[0036] Inside the mixing box 11, the output end of the transmission gear disk 5 is connected to the mixing roller 17 through the output shaft 21. When the mixing roller 17 rotates, the mixing rods 18 installed on its outer side wall in an array rotate accordingly. The arc-shaped mixing plate 19 connected to the end of the mixing rod 18 stirs and mixes the zirconium oxide processing raw materials added from the top loading cover plate 16 of the mixing box 11, so that the different raw materials are fully mixed.

[0037] The mixed raw material falls into the filter box 12 below. Inside the filter box 12, the transmission rod 8 drives the reciprocating screw 20 connected to it to rotate. The second limiting block 24, installed on both sides of the upper middle of one side of the inner wall of the filter box 12, provides limiting support for the reciprocating screw 20. The output shaft 21, threaded to the outer wall of the reciprocating screw 20, performs reciprocating linear motion when the screw rotates, thereby driving the reciprocating roller 22, which is rotatably connected to the output shaft 21, to move back and forth. During the reciprocating movement, several arrayed silica gel cleaning rods 23 installed on the outer wall of the reciprocating roller 22 clean the arrayed filter holes 26 opened on the top of the filter plate 25, preventing the raw material from clogging the filter holes 26 and ensuring that the mixed raw material can pass through the filter holes 26 smoothly. The mirror-image opposing guide blocks 27 installed at the middle of the front and rear sides of the bottom of the inner wall of the filter box 12 guide the raw material passing through the filter holes 26 to the discharge pipe 13, and then fall into the storage box 15 below through the discharge pipe 13. The unloading box 14, which is slidably connected to the middle of the inner side wall of the storage box 15, can be easily removed by the handle installed in the middle of the front side wall, and is used to collect the mixed and filtered zirconium oxide processing raw materials.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A zirconium oxide processing raw material mixing device, comprising a first mounting frame (1), a mixing box (11) mounted at the upper middle position of the inner sidewall of the first mounting frame (1), a second mounting frame (2) mounted on the rear sidewall of the first mounting frame (1), and a drive motor (4) mounted at the middle position of the top of the second mounting frame (2), characterized in that: The output end of the drive motor (4) is connected to a transmission gear plate (5). A first limiting block (10) is installed on one side wall of the second mounting frame (2) near the upper end of both sides. A limiting rod (9) is rotatably connected to the middle of one side wall of the first limiting block (10). A driven gear plate (7) is installed at the other end of the limiting rod (9). The driven gear plate (7) and the transmission gear plate (5) are triangularly distributed. A transmission toothed belt (6) is sleeved on the outer side wall of the transmission gear plate (5) and the driven gear plate (7). A transmission rod (8) is connected to the output end of the driven gear plate (7). A filter box (12) is installed at the bottom of the mixing box (11) and on the inner side wall of the first mounting frame (1). The mixing box (11) and the filter box (12) are connected. The filter box (12) has two second limiting blocks (24) installed on the upper middle of one side of the inner wall. The second limiting blocks (24) are rotatably connected to the middle of one side wall of each side wall. The transmission rod (8) is connected to the input end of the corresponding reciprocating screw (20). The outer wall of the reciprocating screw (20) is threaded with an output shaft (21). The output shaft (21) is rotatably connected to a reciprocating roller (22). The outer wall of the reciprocating roller (22) is equipped with several silicone cleaning rods (23) arranged in an array. The filter box (12) is installed on the inner wall below the reciprocating roller (22). The top of the filter plate (25) is provided with several filter holes (26) arranged in an array. The filter holes (26) are matched with the corresponding silicone cleaning rods (23).

2. The zirconium oxide processing raw material mixing device according to claim 1, characterized in that: A mixing roller (17) is rotatably connected to the middle of the inner side wall of the mixing box (11). Several mixing rods (18) arranged in an array are installed on the outer side wall of the mixing roller (17). The mounting ends of the mixing rods (18) are all connected to arc-shaped mixing plates (19).

3. The zirconium oxide processing raw material mixing device according to claim 2, characterized in that: The output end of the transmission gear disc (5) is connected to an output shaft (21), and the output shaft (21) is connected to the input end of the mixing roller (17).

4. The zirconium oxide processing raw material mixing device according to claim 1, characterized in that: The filter box (12) has flow guide blocks (27) installed at the middle position of the front and rear sides of the bottom of the inner side wall, and the flow guide blocks (27) are distributed in a mirror image.

5. A zirconium oxide processing raw material mixing device according to claim 4, characterized in that: A discharge pipe (13) is installed at the output end of the filter box (12) and between the guide blocks (27), and a storage box (15) is connected to the bottom of the discharge pipe (13).

6. The zirconium oxide processing raw material mixing device according to claim 5, characterized in that: The storage box (15) has a slidably connected unloading box (14) at the middle position of its inner side wall, and a handle is installed at the middle position of the front side wall of the unloading box (14).

7. The zirconium oxide processing raw material mixing device according to claim 1, characterized in that: The mixing tank (11) is equipped with a feeding cover plate (16) on top.

8. The zirconium oxide processing raw material mixing device according to claim 1, characterized in that: A controller (3) is installed on one side of the top of one side wall of the second mounting frame (2), and the controller (3) is electrically connected to the drive motor (4).

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