Granulator with anti-blocking extrusion structure

By installing vibration anti-clogging structures and unblocking devices at the extrusion cylinder and discharge port of the granulator, the problem of material blockage was solved, enabling continuous production and efficient operation.

CN223931327UActive Publication Date: 2026-02-24ZHOUSHAN ANGE MACHINERY
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Patent Information

Application Number
CN202520500614.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-24
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Existing granulators are prone to clogging when the material contains impurities or has poor flowability, leading to production interruptions and equipment damage, and increasing maintenance costs.

Method used

A support frame, baffle, vibrating plate and rubber frame are provided outside the extrusion cylinder. The vibrating plate is driven by a vibration motor to prevent material from adhering. An inner ring, outer ring, toothed disc and unblocking rod are provided at the discharge port. The material is unblocked by rotating the toothed disc.

Benefits of technology

It effectively prevents material blockage, ensures the continuity of the extrusion process, and improves production efficiency and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pelletizer with an anti-blocking extrusion structure, which comprises an extrusion component, an extrusion part and a control part, wherein the extrusion component comprises an extrusion barrel; the vibration part comprises a supporting frame, a baffle, a vibration plate, a rubber frame, moving grooves and clamping grooves, the supporting frame is connected to the outer wall of the extrusion barrel, the rubber frame is connected to the inner wall of the supporting frame in a bonded mode, the vibration plate is connected to the inner surface of the rubber frame in an embedded mode, and the moving grooves are formed in the two sides of the inner surface of the supporting frame. The two sides of the baffles are movably connected to the inner surfaces of the moving grooves, and clamping grooves are formed in the bottoms of the inner surfaces of the supporting frames. The utility model relates to a granulator, and aims to solve the problems that in the extrusion process of materials in an existing granulator, when the materials contain impurities or the flowability of the materials is poor, the blockage phenomenon occurs, once an extrusion structure is blocked, the normal production efficiency of the granulator is influenced, the production interruption is caused, extrusion parts of the granulator are possibly damaged, and the production cost is reduced. And the maintenance cost and the downtime are increased.
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Description

Technical Field

[0001] This utility model relates to the field of granulator technology, and in particular to a granulator with an anti-clogging extrusion structure. Background Technology

[0002] A granulator is a molding machine that can manufacture materials into granules of a specific shape. It is widely used in many industries such as plastics, chemicals, and food.

[0003] In existing granulators, clogging can occur during the extrusion process when the material contains impurities or has poor flowability. Once the extrusion structure is clogged, it not only affects the normal production efficiency of the granulator and causes production interruption, but may also damage the extrusion components of the granulator, increasing maintenance costs and downtime. Therefore, there is a need to provide a granulator with an anti-clogging extrusion structure to prevent material from adhering to the inner wall of the extrusion cylinder, ensuring the continuity of the extrusion process and improving the working efficiency of the granulator. Utility Model Content

[0004] The purpose of this utility model is to provide a granulator with an anti-clogging extrusion structure to solve the problem mentioned in the background art: when the material in the existing granulator contains impurities or has poor flowability during the extrusion process, clogging will occur. Once the extrusion structure is clogged, it will not only affect the normal production efficiency of the granulator and cause production interruption, but may also damage the extrusion components of the granulator, increasing maintenance costs and downtime.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a granulator with an anti-clogging extrusion structure, comprising:

[0007] An extrusion component, the extrusion component including an extrusion barrel;

[0008] The vibrating component includes a support frame, a baffle, a vibrating plate, a rubber frame, a moving groove, and a snap-fit ​​groove. The support frame is connected to the outer wall of the extrusion cylinder, the rubber frame is bonded to the inner wall of the support frame, the vibrating plate is embedded in the inner surface of the rubber frame, the two sides of the inner surface of the support frame are provided with moving grooves, the two sides of the baffle are movably connected to the inner surface of the moving grooves, and the bottom of the inner surface of the support frame is provided with a snap-fit ​​groove, the bottom of the baffle is inserted into the snap-fit ​​groove.

[0009] Furthermore, it also includes a fixing component, which includes a positioning groove, an insert plate, a support rod, and a handle. The upper part of both sides of the outer surface of the baffle is provided with a positioning groove, the insert plate is inserted into the inside of the positioning groove, the support rod is connected to the middle of one side of the insert plate, and the handle is connected to the outer end of the support rod.

[0010] Furthermore, the fixing component also includes a side plate and a spring. The side plate is connected to the upper part of the outer surface of the support frame, the support rod passes through the middle of the side plate, and the spring is connected between the insert plate and the side plate.

[0011] Furthermore, the extrusion component also includes a discharge hopper and a discharge port, wherein the discharge hopper is connected to the bottom of the extrusion cylinder and the discharge port is connected to the bottom of the discharge hopper.

[0012] Furthermore, it also includes a dredging component, which includes an inner ring, an outer ring, a toothed groove, a toothed disc, a toothed block, and a dredging rod. The inner ring and the outer ring are respectively connected to the lower part of the outer surface of the discharge port. The outer wall of the inner ring and the inner wall of the outer ring are both provided with toothed grooves. The toothed disc is connected between the inner ring and the outer ring. The toothed block is connected to the outer wall of the toothed disc. The dredging rod is connected to the bottom of the toothed disc.

[0013] Furthermore, the unblocking component also includes a support frame, the unblocking rod is located inside the discharge port, and the support frame is welded between the discharge port and the outer ring.

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] This invention features a support frame, a baffle, a vibrating plate, and a rubber frame on the outside of the extrusion cylinder. The baffle moves within the moving groove and can be pulled upwards to be embedded inside the support frame. The rubber frame surrounds the outer wall of the vibrating plate, providing cushioning. Pressing the baffle restricts its position by surrounding it. A vibration motor connected to the vibrating plate on the outside of the extrusion cylinder causes the cylinder to vibrate, preventing material from adhering to the inner wall of the cylinder, reducing the possibility of blockage, ensuring the continuity of the extrusion process, and improving the working efficiency of the granulator.

[0016] Based on the aforementioned beneficial effects, an outer ring, an inner ring, a toothed disc, toothed blocks, and a clearing rod are respectively provided outside the discharge port. The toothed blocks correspond to the inside of the tooth groove. The motor drives the toothed disc to rotate between the inner and outer rings, while the clearing rod is located inside the discharge port. Through the rotation of the toothed disc, the clearing rod is in a movable state inside the discharge port, which can clear the material in the discharge port, prevent the material from accumulating and clumping in the discharge port, and ensure that the material flows out of the discharge port evenly. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the granulator of this utility model;

[0019] Figure 2 This is a schematic diagram of the extrusion cylinder of this utility model;

[0020] Figure 3 This is a schematic diagram of the extrusion cylinder after the baffle is extended according to this utility model;

[0021] Figure 4 For the present utility model Figure 2 Enlarged diagram of section A in the middle;

[0022] Figure 5 This is a schematic diagram of the bottom of the outer ring and inner ring of this utility model;

[0023] Figure 6 This is a schematic diagram of the toothed disc of this utility model;

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 100. Extrusion cylinder; 101. Discharge hopper; 102. Discharge port;

[0026] 200. Support frame; 201. Baffle; 202. Vibration plate; 203. Rubber frame; 204. Moving groove; 205. Snap-fit ​​groove;

[0027] 300. Positioning groove; 301. Insert plate; 302. Support rod; 303. Side plate; 304. Spring; 305. Grip;

[0028] 400. Inner ring; 401. Outer ring; 402. Gear groove; 403. Gear disc; 404. Gear block; 405. Unclogging rod; 406. Support frame. Detailed Implementation

[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0030] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0031] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0032] Please see Figure 1-6As shown, this embodiment is a granulator with an anti-clogging extrusion structure, comprising:

[0033] An extrusion component, the extrusion component including an extrusion cylinder 100;

[0034] The vibrating component includes a support frame 200, a baffle 201, a vibrating plate 202, a rubber frame 203, a moving groove 204, and a snap-fit ​​groove 205. The support frame 200 is connected to the outer wall of the extrusion cylinder 100, the rubber frame 203 is bonded to the inner wall of the support frame 200, the vibrating plate 202 is embedded in the inner surface of the rubber frame 203, the moving grooves 204 are provided on both sides of the inner surface of the support frame 200, the two sides of the baffle 201 are movably connected to the inner surface of the moving grooves 204, and the snap-fit ​​groove 205 is provided at the bottom of the inner surface of the support frame 200, with the bottom of the baffle 201 inserted into the snap-fit ​​groove 205.

[0035] Pull the baffle 201 upwards and embed it inside the support frame 200. The rubber frame 203 surrounds the outer wall of the vibrating plate 202. Press the baffle 201 so that it surrounds and limits the vibrating plate 202. The vibration motor outside the extrusion cylinder 100 is connected to the vibrating plate 202, which can make the extrusion cylinder 100 vibrate, preventing material from adhering to the inner wall of the extrusion cylinder 100 and reducing the possibility of blockage.

[0036] It also includes a fixing component, which includes a positioning groove 300, an insert plate 301, a support rod 302 and a handle 305. The upper part of both sides of the outer surface of the baffle 201 is provided with positioning grooves 300. The insert plate 301 is inserted and connected to the inside of the positioning groove 300. The support rod 302 is connected to the middle part of one side of the insert plate 301. The handle 305 is connected to the outer end of the support rod 302.

[0037] The fixing components also include a side plate 303 and a spring 304. The side plate 303 is connected to the upper part of the outer surface of the support frame 200, the support rod 302 passes through the middle of the side plate 303, and the spring 304 is connected between the insert plate 301 and the side plate 303.

[0038] When the baffle 201 surrounds the vibrating plate 202, the spring 304 rebounds, causing the insert plate 301 to be inserted into the positioning groove 300 to position the baffle 201.

[0039] The extrusion component also includes a discharge hopper 101 and a discharge port 102, wherein the discharge hopper 101 is connected to the bottom of the extrusion cylinder 100 and the discharge port 102 is connected to the bottom of the discharge hopper 101;

[0040] The material is transferred from the discharge hopper 101 to the discharge port 102, and then from the discharge port 102 to the outside.

[0041] The working principle is as follows: First, the baffle 201 moves inside the moving groove 204, pulling the baffle 201 upward and embedding it inside the support frame 200. The rubber frame 203 surrounds the outer wall of the vibrating plate 202. Pressing the baffle 201 causes it to rebound against the limiting spring 304, allowing the insert plate 301 to insert into the positioning groove 300 and position the baffle 201. The vibration motor outside the extrusion cylinder 100 is connected to the vibrating plate 202, which can make the extrusion cylinder 100 vibrate, preventing material from adhering to the inner wall of the extrusion cylinder 100, reducing the possibility of blockage, ensuring the continuity of the extrusion process, and improving the working efficiency of the granulator.

[0042] Please see Figure 1 , Figure 2 , Figure 5 , Figure 6 As shown, this embodiment, based on the above embodiment, further includes a dredging component. The dredging component includes an inner ring 400, an outer ring 401, a toothed groove 402, a toothed disc 403, a toothed block 404, and a dredging rod 405. The inner ring 400 and the outer ring 401 are respectively connected to the lower part of the outer surface of the discharge port 102. The outer wall of the inner ring 400 and the inner wall of the outer ring 401 are both provided with toothed grooves 402. The toothed disc 403 is connected to the discharge port 102.

[0043] The toothed block 404 corresponds to the inside of the toothed groove 402. The motor drives the toothed disc 403 to rotate between the inner ring 400 and the outer ring 401. The unblocking rod 405 is located inside the discharge port 102. Through the rotation of the toothed disc 403, the unblocking rod 405 is in an active state inside the discharge port 102, which can unblock the material in the discharge port 102.

[0044] The unblocking component also includes a support frame 406, the unblocking rod 405 is located inside the discharge port 102, and the support frame 406 is welded between the discharge port 102 and the outer ring 401;

[0045] The support frame 406 is used to support the outer ring 401 outside the discharge port 102, thereby increasing the support strength.

[0046] Working principle: First, the toothed block 404 corresponds to the inside of the toothed groove 402. The motor drives the toothed disc 403 to rotate between the inner ring 400 and the outer ring 401. The unblocking rod 405 is located inside the discharge port 102. Through the rotation of the toothed disc 403, the unblocking rod 405 is in a movable state inside the discharge port 102, which can unblock the material in the discharge port 102, prevent the material from accumulating and clumping in the discharge port 102, and ensure that the material flows out of the discharge port 102 evenly.

[0047] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0048] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A granulator with an anti-clogging extrusion structure, characterized in that, include: An extrusion component, the extrusion component including an extrusion cylinder (100). The vibration component includes a support frame (200), a baffle (201), a vibrating plate (202), a rubber frame (203), a moving groove (204), and a snap-fit ​​groove (205). The support frame (200) is connected to the outer wall of the extrusion cylinder (100), the rubber frame (203) is bonded to the inner wall of the support frame (200), the vibrating plate (202) is embedded in the inner surface of the rubber frame (203), the moving groove (204) is provided on both sides of the inner surface of the support frame (200), the two sides of the baffle (201) are movably connected to the inner surface of the moving groove (204), and the snap-fit ​​groove (205) is provided at the bottom of the inner surface of the support frame (200). The bottom of the baffle (201) is inserted into the inside of the snap-fit ​​groove (205).

2. A granulator with an anti-clogging extrusion structure according to claim 1, characterized in that... It also includes a fixing component, which includes a positioning groove (300), a insert plate (301), a support rod (302), and a handle (305). The upper part of both sides of the outer surface of the baffle (201) is provided with a positioning groove (300). The insert plate (301) is inserted into the inside of the positioning groove (300). The support rod (302) is connected to the middle part of one side of the insert plate (301). The handle (305) is connected to the outer end of the support rod (302).

3. A granulator with an anti-clogging extrusion structure according to claim 2, characterized in that... The fixing component also includes a side plate (303) and a spring (304). The side plate (303) is connected to the upper part of the outer surface of the support frame (200), the support rod (302) passes through the middle of the side plate (303), and the spring (304) is connected between the insert plate (301) and the side plate (303).

4. A granulator with an anti-clogging extrusion structure according to claim 1, characterized in that... The extrusion component also includes a discharge hopper (101) and a discharge port (102), wherein the discharge hopper (101) is connected to the bottom of the extrusion cylinder (100) and the discharge port (102) is connected to the bottom of the discharge hopper (101).

5. A granulator with an anti-clogging extrusion structure according to claim 4, characterized in that... It also includes a dredging component, which includes an inner ring (400), an outer ring (401), a toothed groove (402), a toothed disc (403), a toothed block (404), and a dredging rod (405). The inner ring (400) and the outer ring (401) are respectively connected to the lower part of the outer surface of the discharge port (102). The outer wall of the inner ring (400) and the inner wall of the outer ring (401) are provided with toothed grooves (402). The toothed disc (403) is connected between the inner ring (400) and the outer ring (401). The toothed block (404) is connected to the outer wall of the toothed disc (403). The dredging rod (405) is connected to the bottom of the toothed disc (403).

6. A granulator with an anti-clogging extrusion structure according to claim 5, characterized in that, The unblocking component also includes a support frame (406), the unblocking rod (405) is located inside the discharge port (102), and the support frame (406) is welded between the discharge port (102) and the outer ring (401).