Solid powdery material reaction kettle feeding device
By designing a feeding device for solid powder materials in a reactor, the safety risks and large space requirements of the feeding process in chemical production have been solved, achieving safe and convenient feeding operations, improving occupational health and reducing investment costs.
Patent Information
- Application Number
- CN202520154106.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Current chemical production processes pose safety risks, occupational health problems, require large equipment space, and involve high investment.
A feeding device for a solid powder material reactor was designed, including a housing, a viewing window, an operating port, long gloves, a material extraction port, a retractable hose, a ramp, and wheels, to achieve a safe and convenient feeding process.
This achieves zero contact between personnel and materials during the feeding process, improving occupational health, reducing air exposure, lowering safety risks, and saving equipment space and investment.
Smart Images

Figure CN223931336U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical equipment, and in particular to a feeding device for a solid powder material reactor. Background Technology
[0002] In chemical production, many production units require distillation or reflux with water removal before adding solid powdered materials (in drums or bags) to the reactor in the presence of organic solvents for the next reaction operation. Current production processes typically involve directly using suction pipes to draw the solid powdered material from the drums / bags into the reactor, or installing specialized solid feeders. However, if suction is used, personnel at the feeding site may come into contact with the material, affecting their occupational health. Furthermore, at the end of suction, residual material in the pipes needs to be drawn into the reactor, resulting in a small amount of air being drawn in. Installing specialized feeder equipment involves significant investment and requires substantial plant space. Utility Model Content
[0003] In view of this, the present invention aims to provide a feeding device for a solid powder material reactor to solve the safety risks and occupational health problems during the material extraction process, as well as the problems of equipment space occupation and investment.
[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows:
[0005] A feeding device for a solid powder material reactor includes a housing. The front side wall of the housing has a viewing window and two operating ports. Long gloves are provided at the operating ports to facilitate access to the inside of the housing. A door is provided on the right side wall of the housing. The top of the housing has a material extraction port, a vent port, and a nitrogen port. The inside of the housing has a material extraction pipe connected to the material extraction port. The material extraction pipe is a retractable flexible hose. A pull rod is inserted into the top of the housing, and the lower end of the pull rod is connected to the lower end of the material extraction pipe. The bottom of the housing is provided with a ramp that slopes downward from left to right. The bottom of the housing is provided with casters.
[0006] Furthermore, the slope's inclination angle is 15-30°.
[0007] Furthermore, a sealing cover is provided at the operating port, and a sealing gasket is provided on the sealing cover to provide a sealing effect.
[0008] Furthermore, two vertically arranged sleeves are provided on the rear side wall of the box, and an n-shaped push rod is inserted into the sleeve.
[0009] Furthermore, a support mechanism for material buckets or material bags is also provided on the slope.
[0010] Furthermore, the support mechanism includes two relatively sliding sliding components; each sliding component includes a sliding base, a vertical rod, an arc-shaped stop bar, an extension rod, an arc-shaped support rod, a locking pin, a first fastening bolt, and a second fastening bolt;
[0011] The slope is provided with a sliding groove to facilitate the sliding of two sliding parts. The sliding block is slidably set in the sliding groove, and a first fastening bolt for fixing the sliding block is screwed on the sliding block. A vertical pole is provided on the sliding block, and an arc-shaped stop bar is provided on the pole. An extension rod is vertically slidably inserted into the pole, and an arc-shaped support rod is provided at the top of the extension rod, with two locking pins on the support rod. A second fastening bolt for fixing the extension rod is screwed on the side wall of the pole.
[0012] Furthermore, the box is a rectangular box, with a length of 120-140cm, a width of 80-90cm, and a height of 120-140cm.
[0013] Furthermore, the diameter of the operating port is 14-16cm.
[0014] Compared with existing technologies, the solid powder material feeding device for the reactor of this utility model has the following advantages:
[0015] The solid powder material feeding device for the reactor described in this utility model is easy to move and can be moved as needed, making it convenient to use. In use, the extraction port, vent port, and nitrogen port are connected to the corresponding quick-access ports on the reactor. The material bucket or bag is placed on a slope, the door is closed, and then the bucket or bag is opened using a long glove at the operating port. The material is then drawn into the reactor through the extraction pipe. During the feeding process, there is zero contact between personnel and materials, improving occupational health. Simultaneously, nitrogen purging eliminates contact with air during the feeding process. Attached Figure Description
[0016] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:
[0017] Figure 1 This is a schematic diagram of the solid powder material feeding device for the reactor according to an embodiment of the present invention;
[0018] Figure 2 This is an internal structural diagram of a solid powder material feeding device for a reactor, as described in an embodiment of this utility model.
[0019] Figure 3 This is an internal structural diagram of another solid powder material feeding device for a reactor according to an embodiment of the present invention;
[0020] Figure 4 This is a schematic diagram of the support mechanism described in an embodiment of the present utility model;
[0021] Figure 5 This is a diagram showing the operational status of the feeding device for a solid powder material reactor.
[0022] Explanation of reference numerals in the attached figures:
[0023] 1. Box body; 2. Box door; 3. Viewing window; 4. Operating port; 5. Sealing cover; 6. Sealing gasket; 7. Material extraction port; 8. Vent port; 9. Nitrogen port; 10. Pull rod; 11. Long glove; 12. Material extraction pipe; 13. Ramp; 14. Moving wheel; 15. Sleeve; 16. Push rod; 17. Slide groove; 18. Support mechanism; 19. Slide seat; 20. Upright pole; 21. Arc-shaped stop bar; 22. Extension rod; 23. Arc-shaped support rod; 24. Locking post; 25. First fastening bolt; 26. Second fastening bolt. Detailed Implementation
[0024] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0025] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0028] like Figure 1-2 As shown, a solid powder material feeding device for a reactor includes a housing 1. The front side wall of the housing 1 has a viewing window 3 and two operating ports 4. Long gloves 11 are provided at the operating ports 4 for easy access into the housing 1. The gloves are made of soft leather and non-breathable fabric. A door 2 is provided on the right side wall of the housing 1 for easy opening to place material buckets or bags. A sealing strip is provided at the door for sealing. The top of the housing 1 has a material extraction port 7, a vent port 8, and a nitrogen port 9. These ports are connected to corresponding quick-connect ports on the reactor. The interior of the housing 1 contains… The material extraction pipe 12 is connected to the extraction port 7. The material extraction pipe 12 is a telescopic flexible hose. A pull rod 10 is inserted into the top of the box body 1. A sealing ring is provided at the point where the pull rod is inserted into the top of the box body. The lower end of the pull rod 10 is connected to the lower end of the material extraction pipe 12. The material extraction pipe can be inserted into the material by pulling the pull rod. At the same time, the pull rod can control the insertion depth of the material extraction pipe. The bottom of the box body 1 is provided with a ramp 13 that slopes downward from left to right. The ramp tilts the bottom of the material bucket or material bag, which facilitates the suction of the material near the bottom. The bottom of the box body 1 is provided with casters 14 to facilitate the movement of the box body.
[0029] For example, the inclination angle of ramp 13 is 15-30°.
[0030] For example, the operating port 4 is also provided with a sealing cover 5, and the sealing cover 5 is provided with a sealing gasket 6 for sealing.
[0031] For example, two vertically arranged sleeves 15 are provided on the rear side wall of the housing 1, and an n-shaped push rod 16 is inserted into the sleeve 15. The push rod is used to facilitate pushing the housing, and the push rod can move up and down inside the sleeve. When the push rod is not in use, it is pushed into the sleeve and will not obstruct other operations.
[0032] For example, such as Figure 3 The diagram shows the internal structure of another solid powder material reactor feeding device. The ramp 13 is also equipped with a support mechanism 18 for material buckets or material bags to prevent the material buckets or material bags from tipping over.
[0033] Specifically, such as Figure 4 As shown, the support mechanism 18 includes two sliding members that slide relative to each other; the sliding members include a slide block 19, a vertical rod 20, an arc-shaped stop bar, an extension rod 22, an arc-shaped support rod 23, a locking post 24, a first fastening bolt 25, and a second fastening bolt 26;
[0034] The ramp 13 is provided with a groove 17 to facilitate the sliding of two sliding parts. The slide seat 19 is slidably disposed in the groove 17. A first fastening bolt 25 for fixing the slide seat 19 is screwed onto the slide seat 19. A vertical pole 20 is provided on the slide seat 19. An arc-shaped stop bar 21 is provided on the pole 20. An extension rod 22 is vertically slidably inserted into the pole 20. An arc-shaped support rod 23 is provided at the top of the extension rod 22. Two locking pins 24 are provided on the support rod. A second fastening bolt 26 for fixing the extension rod 22 is screwed onto the side wall of the pole 20.
[0035] The sliding mechanism allows for adjustment of the distance between the sliding parts, making it suitable for material buckets or bags of different sizes. The arc-shaped stop bar is used to block the side wall of the material bucket or bag. The arc-shaped support rod and the locking post are used to fix the top of the material bag. After the material bag is opened, the top can be wrapped around the arc-shaped support rod, while the locking post is locked at the top edge of the material bag, thus supporting the bag opening and facilitating the suction of materials.
[0036] For example, box 1 is a rectangular box with a length of 120-140cm, a width of 80-90cm, and a height of 120-140cm. Specifically, in this embodiment, the length is 130cm, the width is 80cm, and the height is 130cm.
[0037] For example, the diameter of the operating port 4 is 14-16 cm. Specifically, in this embodiment, the diameter is 15 cm.
[0038] Workflow:
[0039] 1. First, place the unopened barrelled (or bagged) solid powder material onto the slope inside the box.
[0040] 2. Connect the feed inlet, vent, and nitrogen inlet of the feeding box to the corresponding quick-connect ports on the reactor, as shown in the diagram. Figure 5 As shown. A pressure gauge can also be installed on the chamber to detect the internal pressure.
[0041] 3. First, replace the air in the extraction box by using nitrogen gas and venting in the reactor.
[0042] 4. After the replacement is completed, vent the material extraction box to normal pressure through the venting pipe. After the venting of the material extraction box is closed, open the barrel lid or packaging bag inside the material extraction box through the operating port.
[0043] 5. Use the lever on top of the extraction box to insert the extraction tube into the material bucket or material bag.
[0044] 6. Open the material extraction valve of the reactor (which is under negative pressure) to extract the material. The sealing cover should be closed during nitrogen purging and material extraction.
[0045] The feeding process involves zero contact between personnel and materials, improving occupational health. It also offers high safety, as nitrogen purging eliminates contact with air during feeding.
[0046] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A feeding device for a solid powder material reactor, characterized in that: The enclosure includes a housing with a viewing window and two operating ports on the front side wall. Long gloves are provided at the operating ports for easy access to the interior of the housing. A door is located on the right side wall of the housing. The top of the housing has a material extraction port, a vent port, and a nitrogen port. Inside the housing is a material extraction pipe connected to the material extraction port. The material extraction pipe is a retractable flexible hose. A pull rod is inserted into the top of the housing, with its lower end connected to the lower end of the material extraction pipe. The bottom of the housing interior has a ramp that slopes downward from left to right. Casters are provided on the bottom of the housing exterior.
2. The solid powder material feeding device for the reactor according to claim 1, characterized in that: The slope has an inclination angle of 15-30°.
3. The solid powder material feeding device for the reactor according to claim 1, characterized in that: The operating port is also equipped with a sealing cover, which has a sealing gasket to seal the opening.
4. The solid powder material feeding device for the reactor according to claim 1, characterized in that: The rear side wall of the housing has two vertically arranged sleeves, and an n-shaped push rod is inserted into the sleeve.
5. The solid powder material feeding device for the reactor according to claim 1, characterized in that: The slope is also equipped with a support mechanism for material buckets or material bags.
6. The solid powder material feeding device for the reactor according to claim 5, characterized in that: The support mechanism includes two sliding components that slide relative to each other; each component includes a slide block, a vertical rod, an arc-shaped stop bar, an extension rod, an arc-shaped support rod, a locking pin, a first fastening bolt, and a second fastening bolt. The slope is provided with a sliding groove to facilitate the sliding of two sliding parts. The sliding block is slidably set in the sliding groove, and a first fastening bolt for fixing the sliding block is screwed on the sliding block. A vertical pole is provided on the sliding block, and an arc-shaped stop bar is provided on the pole. An extension rod is vertically slidably inserted into the pole, and an arc-shaped support rod is provided at the top of the extension rod, with two locking pins on the support rod. A second fastening bolt for fixing the extension rod is screwed on the side wall of the pole.
7. The solid powder material feeding device for the reactor according to claim 1, characterized in that: The box is a rectangular box, with a length of 120-140cm, a width of 80-90cm, and a height of 120-140cm.
8. The solid powder material feeding device for the reactor according to claim 1, characterized in that: The diameter of the operating port is 14-16cm.