Synthesizer capable of conveniently controlling material quantity

Abstract

The utility model discloses a synthesis device convenient to control material quantity, which belongs to the technical field of synthesis equipment, and comprises a rack, and further comprises a disc dividing device, a conveying device, a quantifying device and a mixing device, the disc dividing device is mounted on the upper side of the rack, the conveying device is mounted on the upper side of the disc dividing device, the quantifying device is mounted on the lower side of the disc dividing device, and the mixing device is mounted on the lower side of the disc dividing device. The mixing device is installed on the middle side of the rack, the mixing device comprises air cylinders, a reaction kettle, rotating covers, a rubber pad and a rubber ring, the two air cylinders are fixedly installed on the rack through a support, the reaction kettle is fixedly installed at the output ends of the two air cylinders, the two rotating covers are rotationally connected to the upper side of the reaction kettle through rotating shafts, and the rubber pad and the rubber ring are fixedly installed on the rack. The rubber pad is fixedly mounted on the rotating cover, and the rubber ring is fixedly mounted on the upper side of the reaction kettle. By means of the mode, the automatic feeding and stirring device can automatically open the cover while quantitatively receiving materials, and can continuously feed and stir various powder materials.

Description

Technical Field

[0001] This utility model relates to the field of synthesis equipment technology, specifically a synthesis device that facilitates control of material quantity. Background Technology

[0002] This equipment precisely mixes multiple powdered materials according to preset quantitative requirements. It is a quantitative mixing and synthesis device with wide applications in the food, chemical, and pharmaceutical industries. The main principle is to weigh the powdered materials, mix them, and output the final product after mixing and stirring. During the powder transportation process, dust may occur. When receiving the material, the receiving port needs to be enlarged so that any splashed powder falls into the synthesis device for synthesis, ensuring that the quantitative error of the powder does not affect the synthesis of the product.

[0003] Chinese patent CN221714294U discloses a synthesis vessel for quantitative synthesis reactions, comprising a synthesis vessel and a stirrer. The stirrer is fixedly connected to the center of the upper end of the synthesis vessel. The stirrer is used to stir the reactants in the synthesis vessel to accelerate the reaction rate. A feeding device is provided on one side of the upper end of the synthesis vessel for conveying powdered reactants into the synthesis vessel. A quantitative infusion pump is provided on the side of the upper end of the synthesis vessel away from the quantitative feeding device. The quantitative infusion pump is used to quantitatively deliver liquid reactants into the synthesis vessel. The quantitative infusion pump and the feeding device can simultaneously convey liquid reactants and powdered reactants, thereby accelerating the feeding speed of the synthesis vessel and increasing its efficiency. A discharge port is provided at the bottom of one side of the synthesis vessel for discharging the synthesized product after the synthesis reaction in the synthesis vessel. The quantitative feeding device includes a feed hopper, a feed pipe, and a quantitative rotating shaft. The upper end of the feed hopper has an opening for inputting powdered reactants, and the bottom end of the feed hopper is fixedly connected to the feed pipe.

[0004] However, the technical solution of this patent has the following problems:

[0005] This patent cannot automatically open the lid while dispensing a quantitative amount of material, nor can it continuously feed and mix multiple powders.

[0006] Therefore, those skilled in the art have provided a synthesis apparatus that facilitates control of material quantity to solve the above-mentioned problems. Utility Model Content

[0007] The purpose of this invention is to provide a synthesis device that facilitates control of material quantity, thereby solving the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A synthesis device for easy control of material quantity includes a frame, and further includes: a separating device, a conveying device, a metering device, and a mixing device. The separating device is installed on the upper side of the frame, the conveying device is installed on the upper side of the separating device, the metering device is installed on the lower side of the separating device, and the mixing device is installed in the middle of the frame. The mixing device includes: a cylinder, a reaction vessel, a rotating cover, a rubber pad, and a rubber ring. Two cylinders are fixedly installed on the frame by a bracket, the reaction vessel is fixedly installed on the output end of the two cylinders, two rotating covers are rotatably connected to the upper side of the reaction vessel by a rotating shaft, the rubber pad is fixedly installed on the rotating cover, and the rubber ring is fixedly installed on the upper side of the reaction vessel. The mixing device further includes: a linkage opening mechanism, and each rotating cover is equipped with a linkage opening mechanism.

[0010] Furthermore, the linkage opening mechanism includes: a gas spring, an extension frame, and a guide wheel. One end of the gas spring is hinged to the end of the rotating cover away from the reactor, and the other end of the gas spring is hinged to the side wall of the reactor. The extension frame is fixedly installed on the frame, and the guide wheel is rotatably connected to the extension frame through a rotating shaft.

[0011] Furthermore, the linkage opening mechanism also includes a mixing component installed inside the reactor. The mixing component includes a first motor and a stirring rod. The first motor is fixedly installed on the reactor, and the stirring rod is rotatably connected to the reactor via a rotating shaft. The rotating shaft of the stirring rod is fixedly connected to the output shaft of the first motor. The linkage opening mechanism also includes a feeding component installed on the lower side of the reactor. The feeding component includes a sliding sealing plate and a tension spring. The sliding sealing plate is slidably connected to the lower side of the reactor, and one end of the tension spring is fixedly connected to the sliding sealing plate, while the other end of the tension spring is fixedly connected to the reactor.

[0012] Furthermore, the disc-separating device includes: a rotating frame, a gear ring, a second motor, and a gear. The rotating frame is rotatably connected to the upper side of the machine frame, the gear ring is fixedly installed on the upper side of the rotating frame, the second motor is fixedly installed on the machine frame, and the gear is fixedly installed on the output shaft of the second motor. The gear and the gear ring mesh with each other.

[0013] Furthermore, the conveying device includes: a vertical support, a conveying pipe, and a feeding funnel. A plurality of the vertical supports are arranged in a circular array at equal intervals on the rotating frame with the center of the rotating frame as the center. The vertical supports are fixedly installed on the rotating frame, the conveying pipe is fixedly installed on the vertical supports, and the feeding funnel is fixedly installed at the end of the conveying pipe away from the center of the rotating frame.

[0014] Furthermore, the conveying device also includes: a third motor and an auger, the third motor being fixedly mounted on the conveying pipe, the auger being rotatably connected inside the conveying pipe via a rotating shaft, and the rotating shaft of the auger being fixedly connected to the output shaft of the third motor;

[0015] Furthermore, the metering device includes: a buffer tube, a flip cover, and a fourth motor. The buffer tube is fixedly installed at one end of the conveying tube near the center of the rotating frame. The flip cover is rotatably connected to the lower side of the buffer tube via a rotating shaft. The fourth motor is fixedly installed on the lower side of the buffer tube, and the output shaft of the fourth motor is fixedly connected to the rotating shaft of the flip cover.

[0016] Furthermore, the metering device also includes a pressure sensor and a support plate, wherein the pressure sensor is fixedly mounted on the upper side of the flip cover, and the support plate is fixedly mounted on the upper side of the pressure sensor.

[0017] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model moves the rotating cover upward by moving the reactor upward. The rotating cover moves upward and contacts the guide wheel of the extension frame, causing the rotating cover to rotate. This causes the gas spring to undergo elastic deformation, and the rotating cover opens automatically. At this time, the reactor continues to move upward and moves to the position of the metering device for metering. This is beneficial for automatically opening the cover while metering the material.

[0018] 2. The second motor output shaft of the dividing device rotates, driving the gear to rotate. The gear rotates, driving the gear ring to rotate. The gear ring rotates, driving the rotating frame to rotate intermittently. The intermittent rotation of the rotating frame drives the conveying device and the metering device to rotate intermittently, which is beneficial for the continuous feeding of various powders. The first motor output shaft of the mixing component rotates, driving the stirring rod to rotate. The stirring rod stirs and mixes the powder that has just been added to the reactor. Each time a certain amount of powder is added, it is stirred and mixed. The continuous addition of different types of powders, along with continuous stirring and mixing, ensures that the powders are fully mixed, improves the synthesis effect, and is beneficial for the continuous feeding and stirring of various powders. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a front view of the present utility model;

[0021] Figure 3 This is a top view of the present invention;

[0022] Figure 4 This is a schematic diagram of the conveying device and metering device of this utility model with some parts removed;

[0023] Figure 5This is a partial structural diagram of the mixing device of this utility model. Figure 1 ;

[0024] Figure 6 This is a partial structural diagram of the mixing device of this utility model. Figure 2 .

[0025] In the diagram: 1. Frame; 2. Dividing device; 21. Rotating frame; 22. Gear ring; 23. Second motor; 24. Gear; 3. Conveying device; 31. Vertical support; 32. Conveying pipe; 33. Feeding funnel; 34. Third motor; 35. Screwdriver; 4. Metering device; 41. Buffer pipe; 42. Flip-top cover; 43. Fourth motor; 44. Pressure sensor; 45. Support plate; 5. Mixing device; 51. Cylinder; 52. Reactor; 53. Rotating cover; 54. Rubber pad; 55. Rubber ring; 56. Gas spring; 57. Extension frame; 58. Guide wheel; 59. First motor; 510. Stirring rod; 511. Sliding sealing plate; 512. Tension spring. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0028] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-6 A material mixing device for easy control of material quantity includes a frame 1, and further includes: a separating device 2, a conveying device 3, a metering device 4, and a mixing device 5. The separating device 2 is installed on the upper side of the frame 1, the conveying device 3 is installed on the upper side of the separating device 2, the metering device 4 is installed on the lower side of the separating device 2, and the mixing device 5 is installed in the middle of the frame 1. The mixing device 5 includes: a cylinder 51, a reaction vessel 52, a rotating cover 53, a rubber pad 54, and a rubber ring 55. Two cylinders 51 are fixedly installed on the frame 1 by a bracket. The reaction vessel 52 is fixedly installed on the output end of the two cylinders 51. Two rotating covers 53 are rotatably connected to the upper side of the reaction vessel 52 by a rotating shaft. The rubber pad 54 is fixedly installed on the rotating cover 53, and the rubber ring 55 is fixedly installed on the upper side of the reaction vessel 52. The mixing device 5 also includes: a linkage opening mechanism, and each rotating cover 53 is equipped with a linkage opening mechanism.

[0029] like Figure 1 , Figure 2 , Figure 3 As shown, the disc separator 2 intermittently rotates the conveying device 3 and the metering device 4, causing the conveying device 3 and the metering device 4 to intermittently stop on the upper side of the mixing device 5. The conveying device 3 conveys the powder, the metering device 4 meters the conveyed powder, and the mixing device 5 continuously mixes and stirs the various powders multiple times to generate a composite material that is then conveyed away.

[0030] like Figure 5 , Figure 6 As shown, the cylinder 51 of the mixing device 5 moves upward, causing the reactor 52 to move upward. The upward movement of the reactor 52 causes the rotating cover 53 to move upward. The rubber pad 54 is used to seal the gap between the two rotating covers 53, and the rubber ring 55 is used to seal the gap between the rotating cover 53 and the reactor 52, so that the material will not splash out of the reactor 52 when mixing materials.

[0031] The linkage opening mechanism includes a gas spring 56, an extension frame 57, and a guide wheel 58. One end of the gas spring 56 is hinged to the end of the rotating cover 53 away from the reactor 52, and the other end of the gas spring 56 is hinged to the side wall of the reactor 52. The extension frame 57 is fixedly installed on the frame 1, and the guide wheel 58 is rotatably connected to the extension frame 57 through a rotating shaft.

[0032] The upward movement of the reactor 52 causes the rotating cover 53 to move upward. The rotating cover 53 moves upward and contacts the guide wheel 58 of the extension frame 57, causing the rotating cover 53 to rotate. This causes the gas spring 56 to undergo elastic deformation, and the rotating cover 53 rotates and opens automatically. At this time, the reactor 52 continues to move upward and moves to the position of the metering device 4 for metering. This facilitates automatic opening of the cover while metering the material.

[0033] Example 2: In some embodiments, such as Figures 1-6 In a preferred embodiment of this utility model, the linkage opening mechanism further includes a mixing component, which is installed inside the reactor 52. The mixing component includes a first motor 59 and a stirring rod 510. The first motor 59 is fixedly installed on the reactor 52, and the stirring rod 510 is rotatably connected to the reactor 52 via a rotating shaft. The rotating shaft of the stirring rod 510 is fixedly connected to the output shaft of the first motor 59. The linkage opening mechanism further includes a feeding component, which is installed on the lower side of the reactor 52. The feeding component includes a sliding sealing plate 511 and a tension spring 512. The sliding sealing plate 511 is slidably connected to the lower side of the reactor 52, and one end of the tension spring 512 is fixedly connected to the sliding sealing plate 511, while the other end of the tension spring 512 is fixedly connected to the reactor 52.

[0034] like Figure 5, Figure 6 As shown, the first motor 59 of the mixing component rotates, driving the stirring rod 510 to rotate. The rotation of the stirring rod 510 stirs and mixes the powder that has just been added to the reactor 52. Each time a certain amount of powder is added, it is stirred and mixed. The continuous addition of different types of powder, along with continuous stirring and mixing, ensures that the powder is fully mixed, which is beneficial to improving the synthesis effect of the powder.

[0035] After the powder is mixed well in the reactor 52, the sliding sealing plate 511 is pulled, causing it to move away from the reactor 52. The tension spring 512 undergoes elastic deformation, causing the synthesized product to fall out of the reactor 52. The sliding sealing plate 511 is released, and the elastically deformed tension spring 512 returns to its original position, pushing the sliding sealing plate 511 back to its initial position, and the lower side of the reactor 52 is closed.

[0036] The disc-splitting device 2 includes: a rotating frame 21, a gear ring 22, a second motor 23, and a gear 24. The rotating frame 21 is rotatably connected to the upper side of the frame 1. The gear ring 22 is fixedly installed on the upper side of the rotating frame 21. The second motor 23 is fixedly installed on the frame 1. The gear 24 is fixedly installed on the output shaft of the second motor 23. The gear 24 and the gear ring 22 mesh with each other.

[0037] like Figure 1 , Figure 2 , Figure 3 As shown, the output shaft of the second motor 23 of the disc distribution device 2 rotates, which drives the gear 24 to rotate. The gear 24 rotates, which drives the gear ring 22 to rotate. The gear ring 22 rotates, which drives the rotating frame 21 to rotate intermittently. The intermittent rotation of the rotating frame 21 drives the conveying device 3 and the metering device 4 to rotate intermittently, which is beneficial for continuous feeding of various powders.

[0038] The conveying device 3 includes: a vertical support 31, a conveying pipe 32, and a feeding funnel 33. A plurality of vertical supports 31 are arranged in a circular array at equal intervals on the rotating frame 21 with the center of the rotating frame 21 as the center. The vertical supports 31 are fixedly installed on the rotating frame 21. The conveying pipe 32 is fixedly installed on the vertical supports 31. The feeding funnel 33 is fixedly installed at the end of the conveying pipe 32 away from the center of the rotating frame 21.

[0039] The conveying device 3 further includes a third motor 34 and an auger 35. The third motor 34 is fixedly installed on the conveying pipe 32, and the auger 35 is rotatably connected inside the conveying pipe 32 via a rotating shaft. The rotating shaft of the auger 35 is fixedly connected to the output shaft of the third motor 34.

[0040] like Figure 4As shown, the powder is placed in the feeding hopper 33 of the conveying device 3. The powder enters the conveying pipe 32 from the feeding hopper 33. The output shaft of the third motor 34 rotates, driving the auger 35 to rotate. The auger 35 slowly conveys the powder in the conveying pipe 32 to the metering device 4.

[0041] The metering device 4 includes a buffer tube 41, a flip cover 42, and a fourth motor 43. The buffer tube 41 is fixedly installed at one end of the conveying tube 32 near the center of the rotating frame 21. The flip cover 42 is rotatably connected to the lower side of the buffer tube 41 via a rotating shaft. The fourth motor 43 is fixedly installed on the lower side of the buffer tube 41, and the output shaft of the fourth motor 43 is fixedly connected to the rotating shaft of the flip cover 42.

[0042] The quantitative device 4 further includes a pressure sensor 44 and a support plate 45. The pressure sensor 44 is fixedly installed on the upper side of the flip cover 42, and the support plate 45 is fixedly installed on the upper side of the pressure sensor 44.

[0043] like Figure 4 As shown, the pressure sensor 44, the third motor 34, and the fourth motor 43 of the metering device 4 are all electrically connected to an external controller. The controller can be an FGs-16MT / MR-AC controller manufactured by Shenzhen Senchuan Electric Technology Co., Ltd. The auger 35 slowly conveys the powder in the conveying pipe 32 to the support plate 45 of the metering device 4. The pressure sensor 44 on the lower side of the support plate 45 is used to detect the weight of the powder on the support plate 45. The pressure sensor 44 transmits an electrical signal to the external controller, which controls the rotation of the third motor 34 to meter the powder. After the powder is metered, the output shaft of the fourth motor 43 rotates, driving the flip cover 42 to rotate, so that the metered powder in the buffer tube 41 falls into the reaction vessel 52, which is beneficial for metering the powder and thus controlling the amount of material in the synthesized product.

[0044] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A synthesis apparatus for easy control of material quantity, comprising a frame (1), characterized in that, Also includes: The machine comprises a tray separating device (2), a conveying device (3), a metering device (4), and a mixing device (5). The tray separating device (2) is mounted on the upper side of the frame (1), the conveying device (3) is mounted on the upper side of the tray separating device (2), the metering device (4) is mounted on the lower side of the tray separating device (2), and the mixing device (5) is mounted on the middle side of the frame (1). The mixing device (5) includes: a cylinder (51), a reaction vessel (52), a rotating cover (53), a rubber pad (54), and a rubber ring (55). The cylinder (51) is fixedly mounted on the frame (1) by a bracket. The reactor (52) is fixedly mounted on the output end of the two cylinders (51). The two rotating covers (53) are rotatably connected to the upper side of the reactor (52) by a rotating shaft. The rubber pad (54) is fixedly mounted on the rotating cover (53). The rubber ring (55) is fixedly mounted on the upper side of the reactor (52). The mixing device (5) also includes a linkage opening mechanism. Each rotating cover (53) is equipped with a linkage opening mechanism.

2. The synthesis apparatus for easy control of material quantity according to claim 1, characterized in that, The linkage opening mechanism includes a gas spring (56), an extension frame (57), and a guide wheel (58). One end of the gas spring (56) is hinged to the end of the rotating cover (53) away from the reactor (52), and the other end of the gas spring (56) is hinged to the side wall of the reactor (52). The extension frame (57) is fixedly installed on the frame (1), and the guide wheel (58) is rotatably connected to the extension frame (57) through a rotating shaft.

3. The synthesis apparatus for easy control of material quantity according to claim 2, characterized in that, The linkage opening mechanism further includes a mixing component, which is installed inside the reactor (52). The mixing component includes a first motor (59) and a stirring rod (510). The first motor (59) is fixedly installed on the reactor (52). The stirring rod (510) is rotatably connected to the reactor (52) via a rotating shaft. The rotating shaft of the stirring rod (510) is fixedly connected to the output shaft of the first motor (59). The linkage opening mechanism further includes a feeding component, which is installed on the lower side of the reactor (52).

4. The synthesis apparatus for easy control of material quantity according to claim 1, characterized in that, The disc splitting device (2) includes: a rotating frame (21), a gear ring (22), a second motor (23), and a gear (24). The rotating frame (21) is rotatably connected to the upper side of the frame (1). The gear ring (22) is fixedly installed on the upper side of the rotating frame (21). The second motor (23) is fixedly installed on the frame (1). The gear (24) is fixedly installed on the output shaft of the second motor (23). The gear (24) and the gear ring (22) mesh with each other.

5. The synthesis apparatus for easy control of material quantity according to claim 4, characterized in that, The conveying device (3) includes: a vertical support (31), a conveying pipe (32) and a feeding funnel (33). Multiple vertical supports (31) are arranged in a circular array at equal intervals on the rotating frame (21) with the center of the rotating frame (21) as the center. The vertical supports (31) are fixedly installed on the rotating frame (21). The conveying pipe (32) is fixedly installed on the vertical support (31). The feeding funnel (33) is fixedly installed at one end of the conveying pipe (32) away from the center of the rotating frame (21).

6. The synthesis apparatus for easy control of material quantity according to claim 5, characterized in that, The conveying device (3) further includes a third motor (34) and an auger (35). The third motor (34) is fixedly installed on the conveying pipe (32), and the auger (35) is rotatably connected to the conveying pipe (32) through a rotating shaft. The rotating shaft of the auger (35) is fixedly connected to the output shaft of the third motor (34).

7. The synthesis apparatus for easy control of material quantity according to claim 6, characterized in that, The metering device (4) includes: a buffer tube (41), a flip cover (42) and a fourth motor (43). The buffer tube (41) is fixedly installed at one end of the conveying tube (32) near the center of the rotating frame (21). The flip cover (42) is rotatably connected to the lower side of the buffer tube (41) via a rotating shaft. The fourth motor (43) is fixedly installed on the lower side of the buffer tube (41). The output shaft of the fourth motor (43) is fixedly connected to the rotating shaft of the flip cover (42).

8. The synthesis apparatus for easy control of material quantity according to claim 7, characterized in that, The quantitative device (4) further includes a pressure sensor (44) and a support plate (45). The pressure sensor (44) is fixedly installed on the upper side of the flip cover (42), and the support plate (45) is fixedly installed on the upper side of the pressure sensor (44).

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