Quartz stone crushing device
By employing a double-roll crushing structure and protective, screening, and dust removal designs, the problem of quartz particles flying during the crushing process has been solved, achieving safe and efficient crushing processing.
Patent Information
- Application Number
- CN202520142908.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-01-22
AI Technical Summary
Existing quartz stone crushing equipment poses a safety hazard during use due to the flying of quartz stone particles, which may result in operators being hit or equipment damage.
It adopts a double-roll crushing structure, which intercepts quartz particles through a protective box and a suction hood, and guides the crushing rollers through a guide plate for secondary crushing. Combined with screening and dust removal structures, it improves safety and crushing efficiency.
It effectively prevents quartz particles from flying out, improves the safety of the crushing process and the load on the equipment, reduces equipment pressure, and improves crushing efficiency and the cleanliness of the working environment.
Smart Images

Figure CN223931484U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quartz stone crushing technology, and in particular to a quartz stone crushing device. Background Technology
[0002] Quartz stone is a type of artificial stone composed of synthetic quartz crystals and resins, also known as artificial quartz stone. It is made by mixing quartz particles with binders such as epoxy resin or polyester resin and then pressing them at high temperatures. It has advantages such as wear resistance, antibacterial properties, and high temperature resistance. It is commonly used for kitchen countertops, bathroom vanities, and wall decorations. Waste or substandard products may be generated during the production of quartz stone. These wastes need to be crushed and recycled to reduce resource waste.
[0003] Chinese patent discloses a quartz stone crushing device (authorization announcement number CN105944792B). This patented technology includes a base, a crushing protective cover on the left end of the upper side of the base, a large pulley on one side of the crushing protective cover, a rotating shaft connected to the large pulley, and a drive gear connected to the rotating shaft. A drive motor is fixed on the base, and the drive motor is connected to a small pulley with a belt wound around its outer circumference. A material inlet is provided at the upper end of the crushing protective cover, and a vibrating screen is connected to the material inlet. The invention comprises rollers A, B, C, and D. Roller A has carbide protrusions A arranged around its outer periphery, and is connected to a rotating shaft A, which in turn is connected to a driven gear A. Roller B has carbide protrusions B arranged around its outer periphery, and is connected to a rotating shaft B, which in turn is connected to a driven gear B. Roller C is connected to a rotating shaft C, which in turn is connected to a driven gear C. Roller D is connected to a rotating shaft D, which in turn is connected to a driven gear D. This invention has the advantages of simple operation and good crushing effect.
[0004] This patented technology has the advantage of good crushing effect during use, but there are still shortcomings. During the crushing process, the quartz stone is crushed by compression and flies outward. Quartz stone particles may be ejected from the feed inlet at a high speed, which may cause the operator to be hit or injured, posing a safety hazard. Therefore, those skilled in the art have provided a quartz stone crushing device to solve the problems mentioned in the background art. Utility Model Content
[0005] 1. Technical Solution
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0007] This utility model relates to a quartz stone crushing device, comprising,
[0008] The crushing structure includes a crushing box, two motors (Motor 1 and Motor 2) symmetrically distributed at the rear end of the crushing box, a crushing roller 1 located at the output end of Motor 1 and rotatably installed inside the crushing box, a crushing roller 2 located at the output end of Motor 2 and rotatably installed inside the crushing box, and a feed inlet located at the upper end of the crushing box.
[0009] The protective structure includes a protective box fixed at the upper end of the feed inlet and a guide chute installed through one end of the protective box;
[0010] as well as;
[0011] Screening structure, including a screen fixed below the crushing chamber;
[0012] The dust removal structure includes a collection box fixed to one side of the crushing box, a suction hood fixed above the protective box, a fan located inside one end of the collection box, and a suction pipe communicating with the suction hood and the collection box.
[0013] Furthermore, a mounting frame is fitted onto the outer wall of the crushing box, and a conveyor located below the screen is provided at the upper end of the mounting frame;
[0014] Specifically, the mounting frame supports the lower end of the crushing box, so that the lower opening of the crushing box is above the ground, and the conveyor receives and transports the crushed quartz particles.
[0015] Furthermore, baffles are provided on both the front and rear sides of the upper end of the screen;
[0016] Specifically, baffles are used to intercept the quartz particles flowing on both sides of the upper end of the screen, preventing the quartz particles screened by the screen from flowing into the outside.
[0017] Furthermore, the crushing box is provided with a guide plate 1 that is relatively distributed above the crushing roller 1, and the crushing box is provided with a guide plate 2 that is relatively distributed above the crushing roller 2.
[0018] Specifically, the first guide plate guides the quartz blocks fed into the crushing box to the center of the crushing roller, while the second guide plate guides the quartz particles crushed by the first crushing roller to the center of the second crushing roller.
[0019] Furthermore, a guide groove is provided inside the lower end of the crushing box, located below the second crushing roller. The lower end opening of the guide groove is located on the side above the screen, and a material box is provided on the side below the screen.
[0020] Specifically, the guide channel guides the quartz particles crushed by the second crushing roller to a higher horizontal position on the screen, and the quartz particles intercepted by the screen are collected by the collection box.
[0021] Furthermore, the collection box is equipped with a filter cover located outside the suction end of the fan, the inner wall of the collection box is equipped with an inclined plate located on one side below the filter cover, and the lower end of the collection box is equipped with a discharge pipe that is controlled to open and close by a valve.
[0022] Specifically, the dust drawn in is intercepted by a filter cover, the collected dust is guided by an inclined plate, and the collected dust is transported to the outside through a discharge pipe. The inclined plate also reduces the impact of the suction airflow on the lower part of the collection box.
[0023] Furthermore, the protective box has an inspection port at the front end, an inspection door is rotatably installed at the front end of the inspection port, a hydraulic rod is provided on one side of the protective box, and a clamping plate is provided at the telescopic end of the hydraulic rod;
[0024] Specifically, the inside of the crushing box is inspected through the inspection port, the inspection door controls the opening and closing of the inspection port, and the hydraulic rod drives the clamping plate to engage and fix the inspection door.
[0025] 2. Beneficial effects
[0026] Compared with existing technologies, the advantages of this utility model are:
[0027] This invention uses a pair of relatively rotating crushing rollers to pressurize and crush large quartz blocks. The crushed smaller quartz fragments are then further crushed by a second relatively rotating crushing roller to produce smaller quartz particles. This two-step crushing process avoids the problems associated with directly crushing small quartz particles, which would result in high pressure on the quartz, a high probability of it flying out of the environment, and a high pressure load on the crushing equipment.
[0028] Meanwhile, during the crushing and ejection of quartz stone, it is intercepted by the protective box and suction hood. The quartz stone feeding structure has multiple curved guide channels, which guide the quartz stone through its inclined inner wall. The connection with the protective box is also inclined, which avoids the problem of quartz stone flying out of the outside during the crushing process and improves the safety of the quartz stone crushing and processing process.
[0029] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0030] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0031] Figure 1This is a front-view three-dimensional structural diagram of the present invention;
[0032] Figure 2 This is a top-view three-dimensional structural diagram of the present invention;
[0033] Figure 3 This is a rear cross-sectional three-dimensional structural diagram of the protective box of this utility model;
[0034] Figure 4 This is a three-dimensional cross-sectional view of the crushing box of this utility model;
[0035] Figure 5 This is a three-dimensional cross-sectional view of the collection box of this utility model.
[0036] The attached diagram lists the components represented by each number as follows:
[0037] 100. Mounting bracket;
[0038] 200. Crushing structure; 201. Crushing box; 202. Guide plate one; 203. Crushing roller one; 204. Guide plate two; 205. Crushing roller two; 206. Motor one; 207. Motor two; 208. Feed inlet;
[0039] 300. Protective structure; 301. Protective box; 302. Inspection door; 303. Inspection port; 304. Material guide chute; 305. Hydraulic rod; 306. Pallet;
[0040] 400. Dust removal structure; 401. Suction hood; 402. Suction pipe; 403. Fan; 404. Filter cover; 405. Inclined plate; 406. Collection box; 407. Discharge pipe;
[0041] 500. Screening structure; 501. Baffle; 502. Guide channel; 503. Screen; 504. Material box; 505. Conveyor. Detailed Implementation
[0042] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0043] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0044] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0045] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0046] Example 1
[0047] Please see Figures 1-5 As shown, this embodiment is a quartz stone crushing device, including,
[0048] The crushing structure 200 includes a crushing box 201, a motor 206 and a motor 207 symmetrically distributed at the rear end of the crushing box 201, a crushing roller 203 located at the output end of the motor 206 and rotatably installed inside the crushing box 201, a crushing roller 205 located at the output end of the motor 207 and rotatably installed inside the crushing box 201, and a feed inlet 208 located at the upper end of the crushing box 201.
[0049] The protective structure 300 includes a protective box 301 fixed at the upper end of the feed inlet 208 and a guide trough 304 installed through the inside of one end of the protective box 301.
[0050] Inside the crushing box 201, there are guide plates 202 that are relatively distributed above the crushing roller 203 and guide plates 204 that are relatively distributed above the crushing roller 205.
[0051] The protective box 301 has an inspection port 303 at the front end, and an inspection door 302 is rotatably installed at the front end of the inspection port 303. A hydraulic rod 305 is provided on one side of the protective box 301, and a clamping plate 306 is provided at the telescopic end of the hydraulic rod 305.
[0052] The protective structure 300 is used;
[0053] Quartz stone is input through the feed chute 304 and conveyed into the protective box 301. After entering the crushing box 201, the quartz stone blocks are guided by the first guide plate 202. The first motor 206 drives the first crushing roller 203 to rotate relative to each other, crushing the passing quartz stone blocks. The initially crushed quartz stone particles fall downwards and enter the second crushing roller 205 through the second guide plate 204. The second motor 207 drives the second crushing roller 205 to rotate relative to each other, crushing the passing quartz stone particles a second time, reducing the load on the single crushing equipment and improving the crushing effect of the quartz stone in the second crushing.
[0054] During the quartz stone crushing process, the crushed and ejected quartz stone particles are intercepted by the protective box 301 and the suction hood 401, preventing the quartz stone particles from being sprayed into the outside world and causing personnel to be injured or surrounding equipment or objects to be impacted and contracted. It also avoids extra cleaning work and wastes quartz stone, thus improving safety during the quartz stone crushing process.
[0055] Example 2
[0056] Please see Figures 1-5 As shown, this embodiment further includes elements beyond those in embodiment 1;
[0057] as well as;
[0058] The screening structure 500 includes a screen 503 fixed below the crushing box 201;
[0059] The dust removal structure 400 includes a collection box 406 fixed to one side of the crushing box 201, a suction hood 401 fixed above the protective box 301, a fan 403 located inside one end of the collection box 406, and a suction pipe 402 communicating with the suction hood 401 and the collection box 406.
[0060] The outer wall of the crushing box 201 is fitted with a mounting frame 100, and a conveyor 505 located below the screen 503 is provided at the upper end of the mounting frame 100.
[0061] Baffles 501 are provided on both the front and rear sides of the upper end of the sieve 503;
[0062] The lower end of the crushing box 201 is provided with a guide groove 502 located below the crushing roller 205. The lower end opening of the guide groove 502 is located on the side above the screen 503. The material box 504 is provided on the side below the screen 503.
[0063] Inside the collection box 406, there is a filter cover 404 located outside the suction end of the fan 403. The inner wall of the collection box 406 is provided with an inclined plate 405 located on one side below the filter cover 404. The lower end of the collection box 406 is provided with a discharge pipe 407 that is controlled to open and close by a valve.
[0064] The dust removal structure 400 is used;
[0065] During the quartz stone crushing and processing, the crushed quartz stone particles enter the screen 503 through the guide channel 502 and are screened by the screen 503. Quartz stone particles with a size larger than the gap of the screen 503 are intercepted by the screen 503 and flow into the material box 504 through the inclined surface of the screen 503. Non-compliant quartz stone particles are collected, and qualified quartz stone particles are transported by the conveyor 505 after passing through the screen 503.
[0066] Furthermore, dust is generated when crushing quartz particles. The fan 403 operates to generate suction force, which is transmitted through the suction pipe 402 and guided into the protective box 301 through the suction hood 401. This suction force removes the generated dust, reduces dust pollution, improves the quality of the working environment, and protects workers from inhaling too much dust, thus preventing damage to their respiratory system.
[0067] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0068] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A quartz stone crushing device, characterized in that: include, The crushing structure (200) includes a crushing box (201), a motor 1 (206) and a motor 2 (207) symmetrically distributed at the rear end of the crushing box (201), a crushing roller 1 (203) located at the output end of the motor 1 (206) and rotatably installed inside the crushing box (201), a crushing roller 2 (205) located at the output end of the motor 2 (207) and rotatably installed inside the crushing box (201), and a feed inlet (208) located at the upper end of the crushing box (201); The protective structure (300) includes a protective box (301) fixed at the upper end of the feed inlet (208) and a guide chute (304) installed through one end of the protective box (301); as well as; The screening structure (500) includes a screen (503) fixed below the crushing box (201); The dust removal structure (400) includes a collection box (406) fixed on one side of the crushing box (201), a suction hood (401) fixed on the top of the protective box (301), a fan (403) located inside one end of the collection box (406), and a suction pipe (402) communicating with the suction hood (401) and the collection box (406).
2. The quartz stone crushing device according to claim 1, characterized in that: The outer wall of the crushing box (201) is fitted with a mounting frame (100), and a conveyor (505) located below the screen (503) is provided at the upper end of the mounting frame (100).
3. The quartz stone crushing device according to claim 1, characterized in that: The screen (503) is provided with baffles (501) on both the front and rear sides of the upper end.
4. The quartz stone crushing device according to claim 1, characterized in that: The crushing box (201) is provided with a guide plate (202) that is relatively distributed above the crushing roller (203), and the crushing box (201) is provided with a guide plate (204) that is relatively distributed above the crushing roller (205).
5. A quartz stone crushing device according to claim 1, characterized in that: The crushing box (201) has a guide groove (502) located below the crushing roller (205) inside its lower end. The lower end opening of the guide groove (502) is located on the side above the screen (503), and a material box (504) is provided on the side below the screen (503).
6. A quartz stone crushing device according to claim 1, characterized in that: The collection box (406) is equipped with a filter cover (404) located outside the suction end of the fan (403). The inner wall of the collection box (406) is equipped with an inclined plate (405) located on the side below the filter cover (404). The lower end of the collection box (406) is equipped with a discharge pipe (407) that is controlled to open and close by a valve.
7. A quartz stone crushing device according to claim 1, characterized in that: The protective box (301) has an inspection port (303) at the front end, and an inspection door (302) is rotatably installed at the front end of the inspection port (303). A hydraulic rod (305) is provided on one side of the protective box (301), and a clamping plate (306) is provided at the telescopic end of the hydraulic rod (305).
Citation Information
Patent Citations
A quartz stone crushing device
CN105944792B