Impurity removing machine for automatic feed production line

By combining belt conveyors, dispersing components, leveling components, and electromagnets, metal debris in feed is automatically removed, solving the problem of metal debris cleaning, ensuring the effectiveness of impurity removal before leaving the factory, and improving the automation level of the production line.

CN223931591UActive Publication Date: 2026-02-24CHENGDU XINCHUANG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202520367600.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-02-24
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

Existing technologies are insufficient to effectively remove metal debris mixed in with feed, posing a risk of livestock accidentally ingesting it and affecting feed production quality.

Method used

The system employs a belt conveyor, a dispersing component, a leveling component, an electromagnet, and a rotating drum structure. The electromagnet attracts metal debris, and a scraper component removes it from the rotating drum. Combined with a drive motor, this achieves automated cleaning.

Benefits of technology

This technology enables efficient removal of metal debris from feed before it leaves the factory, preventing livestock from accidentally ingesting it and ensuring continuous operation of the production line and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of a device for removing impurities in feed, and particularly discloses an impurity removing machine for an automatic feed production line, which comprises a belt conveyor for receiving and conveying feed; the scattering assembly is used for scattering feed in the width direction of the belt conveyor. The flattening assembly is used for flattening the feed in the length direction of the belt conveyor; the electromagnet is arranged above the belt conveyor and is used for magnetically adsorbing metal scraps; the rotating drum is rotatably arranged outside the electromagnet in a sleeving manner and is used for bearing metal scraps; an output shaft of the first driving motor is in transmission connection with the rotary drum and is used for driving the rotary drum to rotate; the material receiving component is arranged on one side of the rotary drum and used for receiving metal scraps; the scraping component is inclined to the horizontal plane at a fixed angle, one end of the scraping component abuts against the rotary drum, and the other end extends towards the receiving component; metal scraps in the feed can be cleaned and removed before leaving a factory, so that the feed is prevented from being eaten by livestock by mistake.
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Description

Technical Field

[0001] This utility model relates to the technical field of feed impurity removal devices, and in particular to an impurity removal machine for an automatic feed production line. Background Technology

[0002] The feed production process mainly includes the following key steps: raw material receiving and preparation, raw material storage, raw material cleaning, raw material crushing, batching, mixing, pelleting (cooling), and metering and packaging.

[0003] With the development and progress of science and technology, current feed production is usually completed on production lines, with mechanical equipment participating in many processes. Therefore, it is easy for metal debris, such as sharp nails and iron wires, to get mixed into the feed. How to remove these metal debris before leaving the factory to prevent livestock from accidentally ingesting them is an urgent problem to be solved. Utility Model Content

[0004] In view of the above problems, this utility model provides an impurity removal machine for an automatic feed production line, the purpose of which is to remove metal debris from the feed and prevent livestock from accidentally ingesting it.

[0005] To achieve the above-mentioned objectives, the technical solution adopted by this utility model is as follows:

[0006] An impurity removal machine for an automated feed production line is provided, comprising: a belt conveyor for receiving and conveying feed; a dispersing component disposed above the belt conveyor for dispersing feed along the width direction of the belt conveyor; a leveling component disposed above the belt conveyor for leveling feed along the length direction of the belt conveyor; an electromagnet disposed above the belt conveyor for magnetically adsorbing metal debris; a rotating drum rotatably fitted over the electromagnet for carrying metal debris; a first drive motor, the output shaft of which is connected to the rotating drum for driving the rotating drum to rotate; a receiving component disposed on one side of the rotating drum for receiving metal debris; and a scraping component disposed at a fixed angle inclined to the horizontal plane, one end abutting against the rotating drum and the other end extending toward the receiving component.

[0007] Furthermore, the electromagnet is a hollow cylindrical shape; along the width direction of the belt conveyor, a material discharge notch is provided on the electromagnet, and the scraping component is located on the side of the drum away from the material discharge notch.

[0008] Furthermore, the impurity removal machine also includes: a first mounting shaft installed along the width direction of the belt conveyor, the first mounting shaft being disposed inside the electromagnet, and the rotating drum being mounted on the first mounting shaft via bearings.

[0009] Furthermore, the dispersing component includes: a slide bar and a slider, the slider being slidably mounted on the slide bar, the slide bar being installed along the width direction of the belt conveyor; a load-bearing component, fixedly mounted on the slider; a toothed plate, one side of which is mounted on the load-bearing component and the other side extending toward the belt conveyor; several teeth, staggered on the side of the toothed plate near the belt conveyor; and a telescopic component, the piston rod of which is connected to the load-bearing component to drive the load-bearing component to reciprocate along the axial direction of the slide bar.

[0010] Furthermore, the leveling assembly includes: a second mounting shaft mounted along the width direction of the belt conveyor; a support ring disposed on the second mounting shaft; a plurality of leveling rods arranged in an array on the support ring, parallel to the second mounting shaft and along the circumferential direction of the support ring; and a second drive motor, the output shaft of which is connected to the second mounting shaft for driving the second mounting shaft to rotate.

[0011] Furthermore, the receiving component includes: a receiving box; two slide rails arranged symmetrically on both sides of the receiving box along the width direction of the belt conveyor; and several pulleys rotatably mounted on the slide rails for supporting the receiving box.

[0012] The beneficial effects of this utility model are as follows: In this utility model, the metal debris in the feed is attracted out by an electromagnet, and the metal debris on the rotating drum is scraped off by a scraping component, thus cleaning the metal debris on the surface of the rotating drum and ensuring that the rotating drum can continuously remove metal debris; the metal debris in the feed can be cleaned and removed before leaving the factory to prevent livestock from accidentally ingesting it. Attached Figure Description

[0013] Figure 1 This is a side view of the overall structure of the removal machine provided in an embodiment of this application.

[0014] Figure 2 This is a side view showing the installation of the electromagnet and the rotating drum provided in an embodiment of this application.

[0015] Figure 3 This is a top view of the installation of the disintegration component provided in an embodiment of this application.

[0016] Figure 4 This is a front view of the bearing tooth plate provided in an embodiment of this application.

[0017] Figure 5 This is a top view of the paving component provided in an embodiment of this application.

[0018] Figure 6 This is a top view of the rotating drum provided in an embodiment of this application.

[0019] Among them, 1. Belt conveyor; 2. Dispersing component; 21. Slide bar; 22. Slider; 23. Bearing component; 24. Toothed plate; 25. Tooth; 26. Telescopic component; 31. Second mounting shaft; 32. Bearing ring; 33. Flattening bar; 34. Second drive motor; 41. Electromagnet; 411. Material dropping notch; 42. Rotary drum; 43. First drive motor; 44. First mounting shaft; 5. Material receiving component; 51. Scraping component; 52. Material receiving box; 53. Slide rail; 54. Pulley. Detailed Implementation

[0020] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0021] Reference Figure 1 As shown in the embodiment of this application, an impurity removal machine for an automatic feed production line is disclosed, comprising: a belt conveyor 1 for receiving and conveying feed; a dispersing component 2 disposed above the belt conveyor 1 for dispersing feed along the width direction of the belt conveyor 1; a leveling component disposed above the belt conveyor 1 for leveling feed along the length direction of the belt conveyor 1; an electromagnet 41 disposed above the belt conveyor 1 for magnetically adsorbing metal debris; a rotating drum 42 rotatably sleeved on the electromagnet 41 for carrying metal debris; a first drive motor 43, the output shaft of the first drive motor 43 being driven and connected to the rotating drum 42 for driving the rotating drum 42 to rotate; a receiving component 5 disposed on one side of the rotating drum 42 for receiving metal debris; and a scraping component 51 disposed at a fixed angle inclined to the horizontal plane, one end abutting against the rotating drum 42, and the other end extending toward the receiving component 5.

[0022] In practical use, the feed is received by the belt conveyor 1. As the belt conveyor 1 operates, the feed arrives at the dispersing component 2, which disperses the piled feed along the width of the belt conveyor 1. Then, the feed arrives below the leveling component, which spreads the feed to a fixed thickness. Finally, the feed arrives below the electromagnet 41, which is energized and becomes magnetic. Under the action of the electromagnet 41, the metal debris in the feed is attracted to the rotating drum 42. At the same time, the first motor drives the rotating drum 42 to rotate, transferring the metal debris on the rotating drum 42 toward the scraping component 51. The scraping component 51 scrapes the metal debris off the rotating drum 42, and under the action of gravity, the metal debris falls into the receiving component 5 along the scraping component 51.

[0023] By using this invention, the finished feed can be broken up and spread on the belt conveyor 1. The electromagnet 41 can adsorb the metal debris in the feed and the scraper 51 can scrape off the metal debris on the rotating drum 42, thus cleaning the surface of the rotating drum 42 and ensuring that the rotating drum 42 can continuously remove metal debris. The metal debris in the feed can be cleaned and removed before leaving the factory to prevent livestock from accidentally ingesting it.

[0024] Reference Figure 2 As shown, the electromagnet 41 is a hollow cylindrical shape; along the width direction of the belt conveyor 1, a material discharge notch 411 is provided on the electromagnet 41, and the scraping component 51 is provided on the side of the rotating drum 42 away from the material discharge notch 411; by providing the material discharge notch 411, the magnetic force at the material discharge notch 411 can be reduced, making it easier for metal debris to fall off the rotating drum 42, and making it easier for the scraping component 51 to scrape off the metal debris.

[0025] Reference Figure 2 and Figure 6 As shown, the impurity removal machine also includes: a first mounting shaft 44 installed along the width direction of the belt conveyor 1, the first mounting shaft 44 being disposed inside the electromagnet 41, and the rotating drum 42 being mounted on the first mounting shaft 44 via bearings; in specific installation, the electromagnet 41 is supported by the first mounting shaft 44, and a certain gap is left between the inner wall surface of the rotating drum 42 and the outer wall surface of the electromagnet 41 to ensure that the rotating drum 42 can rotate and continuously perform metal debris removal operations.

[0026] Reference Figure 3 and Figure 4 As shown, the dispersing component 2 includes: a slide rod 21 and a slider 22, the slider 22 being slidably mounted on the slide rod 21, the slide rod 21 being installed along the width direction of the belt conveyor 1; a bearing component 23, fixedly mounted on the slider 22; a toothed plate 24, one side of which is mounted on the bearing component 23, and the other side extending toward the belt conveyor 1; several teeth 25, staggered on the side of the toothed plate 24 near the belt conveyor 1; and a telescopic component 26, the piston rod of which is connected to the bearing component 23, for driving the bearing component 23 to reciprocate along the axial direction of the slide rod 21.

[0027] In this embodiment, the telescopic component 26 is an electric push rod. The electric push rod drives the bearing component 23 to move linearly back and forth along the width direction of the belt conveyor 1, which in turn drives the toothed part 25 to scrape the feed, thereby breaking up the feed along the width direction of the belt conveyor 1.

[0028] In this embodiment, two sets of dispersing components 2 are provided to disperse the feed and improve the uniformity of the feed in the width direction.

[0029] Reference Figure 5As shown, the leveling assembly includes: a second mounting shaft 31, mounted along the width direction of the belt conveyor 1; a bearing ring 32, disposed on the second mounting shaft 31; a plurality of leveling rods 33, parallel to the second mounting shaft 31, arranged in an array on the bearing ring 32 along the circumferential direction of the bearing ring 32; and a second drive motor 34, the output shaft of which is connected to the second mounting shaft 31 for driving the second mounting shaft 31 to rotate.

[0030] In actual installation, the leveling rod 33 is installed parallel to the belt conveyor 1. The output shaft of the second drive motor 34 rotates, which in turn causes the second mounting shaft 31 and the bearing ring 32 to rotate. This drives several leveling rods 33 to alternately contact the feed on the belt conveyor 1, leveling the feed along the length of the belt conveyor 1 and preventing the feed from being too thick, which would affect the magnetic removal efficiency of subsequent metal debris.

[0031] It is understood that the first drive motor 43 and the second drive motor 34 can be servo motors, and the output shafts of the first drive motor 43 and the second drive motor 34 can be connected to the first mounting shaft 44 and the second mounting shaft 31 respectively via couplings.

[0032] Specifically, the receiving component 5 includes: a receiving box 52; two slide rails 53, arranged symmetrically on both sides of the receiving box 52 along the width direction of the belt conveyor 1; and several pulleys 54, rotatably mounted on the slide rails 53 for supporting the receiving box 52. After the receiving box 52 has been receiving metal scraps for a certain period of time, the operator can directly drag the receiving box 52 on the slide rails 53 to change the receiving box 52, which can effectively improve the changing efficiency of the receiving box 52.

[0033] It is worth mentioning that the specific structure and installation method of the belt conveyor 1 (also known as a belt conveyor or belt conveyor) are well known in the art, and it is believed that those skilled in the art can complete the installation of the belt conveyor 1, so it will not be described in detail here.

[0034] Those skilled in the art will understand that although preferred embodiments of the present invention have been described, those skilled in the art, once they learn the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention. Clearly, those skilled in the art can make various alterations and modifications to the present invention without departing from its spirit and scope. Thus, if these modifications and modifications of the present invention fall within the scope of the machine equivalents of the claims of the present invention, the present invention also intends to include these modifications and modifications.

Claims

1. An impurity removal machine for an automated feed production line, characterized in that, include: Belt conveyor (1) for receiving and conveying feed; The dispersing component (2) is located above the belt conveyor (1) and is used to disperse the feed along the width direction of the belt conveyor (1). A leveling component is positioned above the belt conveyor (1) to level the feed along the length of the belt conveyor (1). An electromagnet (41) is placed above the belt conveyor (1) to magnetically attract metal debris. A rotating drum (42) is rotatably mounted on the outside of an electromagnet (41) and is used to carry metal debris. The first drive motor (43) has its output shaft connected to the rotating drum (42) for driving the rotating drum (42) to rotate. The receiving component (5) is located on one side of the rotating drum (42) to receive metal debris; The scraping component (51) is set at a fixed angle to the horizontal plane, with one end abutting against the rotating drum (42) and the other end extending toward the receiving component (5).

2. The impurity removal machine for an automated feed production line according to claim 1, characterized in that, The electromagnet (41) is a hollow cylindrical shape; along the width direction of the belt conveyor (1), a material drop notch (411) is provided on the electromagnet (41), and the scraper (51) is located on the side of the rotating drum (42) away from the material drop notch (411).

3. The impurity removal machine for an automated feed production line according to claim 2, characterized in that, Also includes: A first mounting shaft (44) is installed along the width direction of the belt conveyor (1). The first mounting shaft (44) is located inside the electromagnet (41). The rotating drum (42) is mounted on the first mounting shaft (44) through bearings.

4. The impurity removal machine for an automated feed production line according to claim 1, characterized in that, The dispersing component (2) includes: The slide bar (21) and the slider (22) are slidably mounted on the slide bar (21), and the slide bar (21) is installed along the width direction of the belt conveyor (1). The supporting component (23) is fixedly mounted on the slider (22); The toothed plate (24) is mounted on the bearing component (23) on one side and extends toward the belt conveyor (1) on the other side; Several teeth (25) are staggered on the side of the toothed plate (24) near the belt conveyor (1); The telescopic component (26) has a piston rod connected to the bearing component (23) for driving the bearing component (23) to slide back and forth along the axial direction of the slide rod (21).

5. The impurity removal machine for an automated feed production line according to claim 1, characterized in that, The leveling components include: The second mounting shaft (31) is installed along the width direction of the belt conveyor (1); A bearing ring (32) is mounted on the second mounting shaft (31); Several paving rods (33) are arranged in an array on the bearing ring (32) along the circumferential direction of the second mounting axis (31); The output shaft of the second drive motor (34) is connected to the second mounting shaft (31) for driving the second mounting shaft (31) to rotate.

6. The impurity removal machine for an automated feed production line according to claim 1, characterized in that, The receiving component (5) includes: Material receiving box (52); Two slide rails (53) are arranged along the width direction of the belt conveyor (1) and are symmetrically located on both sides of the receiving box (52); Several pulleys (54) are rotatably mounted on the slide rail (53) to support the receiving box (52).