Waste collecting device for high-speed nail making machine

By combining components such as push beams and uprights with a motor drive system, the problem of mixed waste materials in the waste collection device of high-speed nail making machines is solved, achieving efficient waste screening and classification and reducing production costs.

CN223931875UActive Publication Date: 2026-02-24YANGZHOU KUNZE MASCH MFG CO LTD
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Patent Information

Application Number
CN202520454955.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-02-24
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

In the screening process of existing high-speed nail making machine waste collection devices, smaller waste materials are easily mixed with larger waste materials, which affects the screening quality, leading to resource waste and increased production costs.

Method used

The design employs a combination of push beam, upright frame, insert rod, handle, screening box, sorting box, positioning groove, positioning rod, transmission rod, rotating rod, first gear, first gear sleeve, second gear, second gear sleeve, screen plate, tilting plate, motor and electric push rod to achieve full screening and sorting of waste materials. The screening box and sorting box can be quickly assembled and disassembled through the motor-driven gear system and electric push rod.

Benefits of technology

This effectively avoids the mixing of large and small waste materials, improves the quality of screening and sorting, facilitates subsequent waste processing and resource reuse, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste collecting device for a high-speed nail making machine, which comprises a moving seat, a mounting seat is fixedly mounted on the moving seat, a second gear sleeve is rotatably connected to the top end of the mounting seat, a second gear is meshed and connected in the second gear sleeve, and a classification box is sleeved on the outer side of the mounting seat and positioned on the outer side of the second gear. The bottom end of the classification box is rotationally connected with a transmission rod, the bottom end of the transmission rod extends out of the classification box and is fixedly installed on the second gear, a first gear sleeve is fixedly installed at the top end of the transmission rod, a first gear is connected into the first gear sleeve in an engaged mode, a screening box is arranged at the top end of the classification box, and a screen plate is fixedly installed in the screening box. According to the waste collecting device for the high-speed nail making machine, waste can be fully screened and classified, the problems that large and small waste are mixed, and the screening and classifying quality is affected are avoided, meanwhile, the screening box, the classifying box and the mounting base can be rapidly disassembled and assembled, subsequent material taking and replacement of screen plates with different sizes of meshes are facilitated, and the working efficiency is improved. And different screening use requirements are met.
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Description

Technical Field

[0001] This utility model relates to the field of waste collection technology for high-speed nail making machines, specifically a waste collection device for high-speed nail making machines. Background Technology

[0002] High-speed nail making machines are highly efficient industrial equipment primarily used for the rapid manufacture of various types of nails. Through automated intelligent control, using a PLC as the control host, and equipped with an automatic feeding system and nail length sensors, they can significantly improve production efficiency and reduce quality issues. High-speed nail making machines generate a large amount of waste during operation. To prevent waste from being directly scattered in the workshop and difficult to recycle, waste collection devices are often placed at the machine's outlet for waste recovery.

[0003] A search revealed patent application CN202220118211.5, which discloses a waste collection device for a high-speed nail-making machine. The device includes a sorting box with a movable plate fixedly connected to its bottom. A support base is rotatably connected to the center of the bottom of the movable plate. A base plate is fixedly connected to the bottom of the support base. A rotating sleeve is rotatably connected to the surface of the support base. The top of the rotating sleeve is fixedly connected to the movable plate. Connecting plates are fixedly connected to the front and rear sides of the rotating sleeve. A dual-axis motor is embedded in one side of the connecting plate. This waste collection device for a high-speed nail-making machine offers the advantage of sorting and reusing waste. In practical use, waste can be divided into larger and smaller sizes, allowing for separate storage and facilitating later recycling and reuse. This not only avoids resource waste but also saves on production costs for enterprises to a certain extent.

[0004] However, this patent has its shortcomings. In actual use, this waste collection device mainly uses the left and right swinging of the sorting box to screen the waste on the screen plate. The left side of the screen plate has a discharge port and a guide plate for discharging. Since waste of different sizes accumulates on the screen plate, during the left and right swinging screening process, some smaller waste cannot be screened out in time and will be discharged from the discharge port along with larger waste, causing the waste of different sizes to be mixed in the collection box, which affects the screening quality.

[0005] To address this, we propose a waste collection device for high-speed nail making machines. Utility Model Content

[0006] The purpose of this invention is to provide a waste collection device for a high-speed nail making machine to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a waste collection device for a high-speed nail-making machine, comprising a movable base, an mounting base fixedly installed on the movable base, a second gear sleeve rotatably connected to the top of the mounting base, a second gear meshing inside the second gear sleeve, a sorting box sleeved on the outer side of the mounting base outside the second gear, a transmission rod rotatably connected to the bottom of the sorting box, the bottom end of the transmission rod extending out of the sorting box and fixedly installed on the second gear, a first gear sleeve fixedly installed at the top of the transmission rod, a first gear meshing inside the first gear sleeve, a screening box at the top of the sorting box, a screen plate fixedly installed inside the screening box, a rotating rod rotatably connected inside the screen plate, the bottom end of the rotating rod extending out of the screen plate and fixedly installed on the first gear, multiple material-turning plates fixedly installed on the outer side of the top of the rotating rod, and two electric push rods fixedly installed inside the movable base, the output ends of the two electric push rods extending out of the front end of the movable base and fixedly installed with push beams.

[0008] Optionally, handles are fixedly installed at both the front and rear ends of the screening box and the sorting box, a stand is fixedly installed at the top of the push beam, and multiple insert rods are fixedly installed at the rear end of the stand. The rear ends of the multiple insert rods are respectively inserted into the corresponding handles, and the handles can be limited and fixed by the insert rods.

[0009] Optionally, a connecting frame is fixedly installed at the top of the upright frame, and a guide hopper is fixedly installed at the rear end of the connecting frame. The guide hopper can limit the waste material discharged from the outlet of the high-speed nail making machine, so that the waste material can smoothly slide into the screening box.

[0010] Optionally, multiple positioning rods are fixedly installed at the bottom of both the screening box and the sorting box, and multiple positioning slots are provided at the top of both the sorting box and the mounting base. The multiple positioning rods are respectively inserted into the corresponding positioning slots, and the screening box and the sorting box can be positioned by means of the positioning rods.

[0011] Optionally, a motor is fixedly installed inside the mounting base, and the output end of the motor is fixedly installed on the second gear sleeve. The motor drives the second gear sleeve to rotate, which is beneficial to the use of this equipment.

[0012] Optionally, a switch base is fixedly installed at the front end of the movable base, and the operation of the motor and electric actuator can be easily controlled by the button on the switch base.

[0013] Optionally, the bottom of the movable seat is fixedly equipped with multiple casters, which facilitate the movement of the device.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] Through the coordinated operation of the push beam, upright frame, insert rod, handle, screening box, sorting box, positioning groove, positioning rod, transmission rod, rotating rod, first gear, first gear sleeve, second gear, second gear sleeve, screen plate, tilting plate, motor and electric push rod, waste materials can be fully screened and sorted, avoiding the problem of mixed waste materials of different sizes affecting the screening and sorting quality. At the same time, the screening box, sorting box and mounting base can be quickly disassembled and assembled, which is conducive to subsequent material handling and replacement of screen plates with different mesh sizes to meet different screening needs. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a waste collection device for a high-speed nail making machine according to this utility model;

[0017] Figure 2 This is a cross-sectional view of a waste collection device for a high-speed nail making machine according to this utility model;

[0018] Figure 3 This is a cross-sectional view of the movable seat in a waste collection device for a high-speed nail making machine according to this utility model;

[0019] Figure 4 This is a schematic diagram of the screening box in a waste collection device for a high-speed nail making machine according to this utility model;

[0020] Figure 5 This is a schematic diagram of the sorting box in a waste collection device for a high-speed nail making machine according to this utility model.

[0021] In the diagram: 1. Movable seat; 2. Mounting seat; 3. Push beam; 4. Stand; 5. Connecting frame; 6. Material guide hopper; 7. Insert rod; 8. Handle; 9. Switch seat; 10. Screening box; 11. Classification box; 12. Positioning slot; 13. Positioning rod; 14. Transmission rod; 15. Rotating rod; 16. First gear; 17. First gear sleeve; 18. Second gear; 19. Second gear sleeve; 20. Screen plate; 21. Tilting plate; 22. Motor; 23. Electric push rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 5This utility model provides a waste collection device for a high-speed nail making machine, including a movable base 1, on which a mounting base 2 is fixedly installed. A second gear sleeve 19 is rotatably connected to the top of the mounting base 2, and a second gear 18 is meshed inside the second gear sleeve 19. A sorting box 11 is sleeved on the outer side of the mounting base 2, outside the second gear 18. A transmission rod 14 is rotatably connected to the bottom of the sorting box 11. The bottom end of the transmission rod 14 extends out of the sorting box 11 and is fixedly installed on the second gear 18. A first gear sleeve is fixedly installed at the top of the transmission rod 14. 17. A first gear 16 is meshed inside the first gear sleeve 17. A screening box 10 is provided at the top of the sorting box 11. A screen plate 20 is fixedly installed inside the screening box 10. A rotating rod 15 is rotatably connected inside the screen plate 20. The bottom end of the rotating rod 15 extends out of the screen plate 20 and is fixedly installed on the first gear 16. Multiple material turning plates 21 are fixedly installed on the outer side of the top end of the rotating rod 15. Two electric push rods 23 are fixedly installed inside the moving seat 1. The output ends of the two electric push rods 23 extend out of the front end of the moving seat 1 and are fixedly installed with push beams 3.

[0024] Handles 8 are fixedly installed at both the front and rear ends of screening box 10 and sorting box 11. A support frame 4 is fixedly installed at the top of push beam 3. Multiple insert rods 7 are fixedly installed at the rear end of support frame 4. The rear ends of the multiple insert rods 7 are respectively inserted into the corresponding handles 8. The handles 8 can be limited and fixed by the insert rods 7. A connecting frame 5 is fixedly installed at the top of support frame 4. A guide hopper 6 is fixedly installed at the rear end of connecting frame 5. The guide hopper 6 can limit the waste material discharged from the outlet of the high-speed nail making machine, so that the waste material can smoothly slide into screening box 10. Multiple positioning rods 13 are fixedly installed at the bottom of screening box 10 and sorting box 11. Multiple positioning slots 12 are provided at the top of the mounting base 2, and multiple positioning rods 13 are respectively inserted into the corresponding positioning slots 12. The positioning rods 13 can be used to position the screening box 10 and the sorting box 11. A motor 22 is fixedly installed inside the mounting base 2, and the output end of the motor 22 is fixedly installed on the second gear sleeve 19. The rotation of the second gear sleeve 19 driven by the motor 22 is beneficial to the use of this equipment. A switch base 9 is fixedly installed at the front end of the moving base 1. The button on the switch base 9 can be used to control the operation of the motor 22 and the electric push rod 23. Multiple casters are fixedly installed at the bottom of the moving base 1, which can be used to move this equipment.

[0025] Working principle: The user pushes the device to the high-speed nail making machine using multiple casters. The waste discharge hopper of the high-speed nail making machine is inserted into the guide hood 6. Then, the motor 22 is turned on. The motor 22 drives the second gear sleeve 19, the second gear 18, and the transmission rod 14 to rotate. The transmission rod 14 drives the first gear sleeve 17, the first gear 16, the rotating rod 15, and multiple turning plates 21 to rotate. The multiple turning plates 21 turn the waste in the screening box 10. Smaller waste falls into the sorting box 11 through the mesh on the screen plate 20, while larger waste remains in the screening box 10. After the waste collection and screening are completed, the electric push rod 23 is turned on. The output ends of the two electric push rods 23 drive the push beam 3, the upright frame 4, the connecting frame 5, and the guide hood 6 to extend forward, so that multiple insert rods 7 extend beyond the handle 8. At the same time, the top of the screening box 10 is completely exposed. At this point, by pulling the handle 8 upwards on the screening box 10, multiple positioning rods 13 disengage from the positioning groove 12, and the first gear 16 extends out of the first tooth sleeve 17, the screening box 10 can be removed to extract larger waste materials. Then, by pulling the handle 8 upwards on the sorting box 11, multiple positioning rods 13 disengage from the positioning groove 12, and the second gear 18 extends out of the second tooth sleeve 19, the sorting box 11 can be removed to pour out smaller waste materials. This type of waste collection device for high-speed nail making machines is easy to use. Through the above components, waste materials can be fully screened and sorted to avoid mixing of large and small waste materials, which would affect the quality of screening and sorting. At the same time, the screening box 10, sorting box 11, and mounting base 2 can be quickly disassembled and assembled, which is beneficial for subsequent material handling and replacement of screen plates 20 with different mesh sizes to meet different screening needs.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste collection device for a high-speed nail-making machine, characterized in that, The system includes a movable base (1), on which a mounting base (2) is fixedly installed. A second gear sleeve (19) is rotatably connected to the top of the mounting base (2). A second gear (18) is meshed inside the second gear sleeve (19). A sorting box (11) is fitted on the outer side of the mounting base (2) outside the second gear (18). A transmission rod (14) is rotatably connected to the bottom of the sorting box (11). The bottom end of the transmission rod (14) extends out of the sorting box (11) and is fixedly installed on the second gear (18). A first gear sleeve (17) is fixedly installed at the top of the transmission rod (14). The sorting box (11) is internally meshed with a first gear (16), and a screening box (10) is provided at the top of the sorting box (11). A screen plate (20) is fixedly installed inside the screening box (10). A rotating rod (15) is rotatably connected inside the screen plate (20). The bottom end of the rotating rod (15) extends out of the screen plate (20) and is fixedly installed on the first gear (16). Multiple flipping plates (21) are fixedly installed on the outer side of the top end of the rotating rod (15). Two electric push rods (23) are fixedly installed inside the moving seat (1). The output ends of the two electric push rods (23) extend out of the front end of the moving seat (1) and are fixedly installed with push beams (3).

2. The waste collection device for a high-speed nail-making machine according to claim 1, characterized in that, The front and rear ends of the screening box (10) and the sorting box (11) are fixedly installed with handles (8), the top of the push beam (3) is fixedly installed with a stand (4), and the rear end of the stand (4) is fixedly installed with multiple insert rods (7), and the rear ends of the multiple insert rods (7) are respectively inserted into the corresponding handles (8).

3. The waste collection device for a high-speed nail-making machine according to claim 2, characterized in that, A connecting frame (5) is fixedly installed at the top of the upright frame (4), and a guide hopper (6) is fixedly installed at the rear end of the connecting frame (5).

4. The waste collection device for a high-speed nail-making machine according to claim 1, characterized in that, Multiple positioning rods (13) are fixedly installed at the bottom of the screening box (10) and the sorting box (11). Multiple positioning slots (12) are provided at the top of the sorting box (11) and the mounting base (2). The multiple positioning rods (13) are respectively inserted into the corresponding positioning slots (12).

5. The waste collection device for a high-speed nail-making machine according to claim 1, characterized in that, A motor (22) is fixedly installed inside the mounting base (2), and the output end of the motor (22) is fixedly installed on the second gear sleeve (19).

6. The waste collection device for a high-speed nail-making machine according to claim 1, characterized in that, A switch base (9) is fixedly installed at the front end of the movable base (1).

7. A waste collection device for a high-speed nail-making machine according to claim 1, characterized in that, The bottom of the movable seat (1) is fixedly equipped with multiple casters.

Citation Information

Patent Citations

  • Waste collecting device for high-speed nail making machine

    CN216678954U