Washing and drying all-in-one machine for fused quartz production

Abstract

The utility model relates to the technical field of quartz cleaning, in particular to a washing and drying all-in-one machine for fused quartz production, which comprises a support seat, a washing unit and a drying unit, the washing unit comprises a washing box arranged on the supporting base, a washing inlet is formed in one side of the top of the washing box, a washing outlet is formed in one side of the middle of the washing box, at least one conveying belt is arranged between the washing inlet and the washing outlet, a plurality of washing pipes are correspondingly arranged above each conveying belt, and the washing pipes are arranged side by side in the conveying direction. A plurality of spray headers are mounted on each washing pipe, and water outlets of the spray headers directly face the conveying belt; according to the utility model, the washing unit and the drying unit are integrated, so that continuous treatment from washing to drying of fused quartz is realized, the production process is simplified, and the production efficiency is improved; the spiral blades turn over and lift the materials in the rotating process, it is guaranteed that the materials are heated evenly, and the problem that the materials are affected with damp locally or dried unevenly is solved.

Description

Technical Field

[0001] This utility model relates to the field of quartz cleaning technology, and in particular to an integrated machine for washing and drying fused quartz production. Background Technology

[0002] In the production of fused silica, washing and drying are two crucial steps that directly impact product quality and production efficiency. Traditional washing and drying equipment is typically separate. Washed quartz needs to be manually or transported to the drying equipment, increasing the complexity of the production process and increasing the risk of secondary contamination and material loss. Furthermore, traditional washing equipment often results in uneven washing and is mostly a closed-loop structure with single-feeding, making continuous washing impossible and leading to low production efficiency. Simultaneously, traditional drying equipment usually uses only a single heating device or hot air to dry the quartz, lacking guiding and turning mechanisms, which can cause localized dampness or uneven drying, affecting product quality. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide an integrated washing and drying machine for fused silica production that combines high-efficiency water washing, uniform drying, energy saving and environmental protection, in order to address the shortcomings of the existing technology.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A water washing and drying integrated machine for fused silica production, characterized by:

[0006] Includes a support base, a washing unit, and a drying unit;

[0007] The washing unit includes a washing tank mounted on a support base. The washing tank has a washing inlet on one side of its top and a washing outlet on one side of its middle. At least one conveyor belt is located between the washing inlet and the washing outlet. A washing pipe is correspondingly installed above each conveyor belt. Several washing pipes are arranged side by side along the conveying direction. Several spray heads are installed on each washing pipe, and the outlet of each spray head is positioned facing the conveyor belt. A liquid storage tank is located on one side of the washing tank. A liquid supply pump is installed in the liquid storage tank. The outlet of the liquid supply pump is connected to each washing pipe through a liquid supply pipe.

[0008] The drying unit includes a drying chamber located on the other side of the washing tank. A drying inlet is located on one side of the top of the drying chamber, and a drying outlet is located at the bottom. The drying inlet is connected to the washing outlet, and the drying outlet is equipped with a discharge valve. A rotating rod is vertically positioned in the middle of the drying chamber, and spiral blades are mounted on the rotating rod. A heating jacket is installed between the spiral blades and the inner wall of the drying chamber, and a dehumidifying fan is located at the top of the heating jacket. A drive mechanism is located at the top of the drying chamber to drive the rotating rod. During drying, the spiral blades convey the material upwards to prevent sedimentation at the bottom and avoid uneven drying. During discharge, the material is conveyed downwards, cooperating with the discharge valve for discharge.

[0009] The technical problem to be solved by this utility model can be further achieved through the following steps: Two conveyor belts are arranged vertically side-by-side, one above the other, each horizontally positioned. A first guide plate is fixedly installed at the end of the lower conveyor belt away from the washing outlet, and a second guide plate is fixedly installed at the end of the lower conveyor belt near the washing outlet. Both the first and second guide plates are inclined. The two conveyor belts transport materials in opposite directions. After being washed, the material from the upper conveyor belt falls onto the surface of the second conveyor belt under the guidance of the first guide plate and is further washed by the washing unit.

[0010] The technical problem to be solved by this utility model can be further achieved through the following steps: a material leveling roller is provided between the upper conveyor belt and the water washing inlet. The two ends of the material leveling roller are installed on the inner wall of the water washing tank through roller shafts. A number of material dividing partitions are evenly provided on the outer circumferential surface of the material leveling roller. The material dividing partitions divide the outer circumferential surface of the material leveling roller into a number of rows of conveying grooves. A first drive motor for driving the material leveling roller to rotate is installed on one side of the water washing tank.

[0011] The technical problem to be solved by this utility model can be further achieved through the following steps: baffles are provided on the inner wall of the washing tank above each conveyor belt. Several baffles are arranged side-by-side along the conveying direction of the conveyor belt, and a material-blocking gap is provided between the baffles and the conveyor belt to allow material to pass through. The baffles are used to ensure that the material is spread flat on the surface of the conveyor belt, preventing local accumulation of material and affecting the washing effect.

[0012] The technical problem to be solved by this utility model can be further achieved through the following steps: the water washing unit also includes a liquid receiving hopper set at the bottom of the conveyor belt, a circulation pipe is provided on one side of the bottom of the liquid receiving hopper, the other end of the circulation pipe is connected to the liquid supply pipe, and a circulation opening valve is installed on the circulation pipe.

[0013] The technical problem to be solved by this utility model can be further achieved through the following steps: a filter box is also installed on the circulation pipe. The filter box includes a box body, a box door is provided on one side of the box body, and several positioning components are arranged side by side in the water flow direction inside the box body. The positioning components include two positioning seats symmetrically arranged on the upper and lower surfaces of the box body. A filter plate is inserted between the two positioning seats, and elastic components are provided between the two ends of the filter plate and the two positioning seats.

[0014] The technical problem to be solved by this utility model can be further achieved through the following steps: the upper surface of the heating jacket is set as a pouring slope that slopes downward toward the rotating rod, and the height of the pouring slope is lower than that of the drying inlet.

[0015] The technical problem to be solved by this utility model can be further achieved through the following steps: the driving mechanism includes a second driving motor fixedly installed on the top of the drying box, and the power output end of the second driving motor is connected to the rotating rod for transmission through a coupling.

[0016] The technical problem to be solved by this utility model can be further achieved through the following steps: the axial direction of the water washing pipe is perpendicular to the conveying direction of the conveyor belt.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] (1) The washing unit and the drying unit are integrated into one unit, realizing continuous processing of fused quartz from washing to drying. No manual transfer or other auxiliary equipment is required, which simplifies the production process and improves production efficiency.

[0019] (2) The washing unit uses multiple spray heads arranged in parallel, along with a material equalization roller and a baffle plate, to ensure the uniform distribution and thorough rinsing of materials during the washing process, effectively removing surface impurities and improving the cleanliness and quality of the product.

[0020] (3) The drying unit adopts a combination design of spiral blades and heating jacket. The spiral blades turn and lift the material during rotation. Combined with the dehumidification fan at the top, it ensures that the material is heated evenly and avoids the problem of local dampness or uneven drying. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a top view of the present invention;

[0023] Figure 3 This is a schematic diagram of the structure of the filter box of this utility model;

[0024] Figure 4This is a schematic diagram of the structure of the material leveling roller of this utility model;

[0025] In the diagram: 1-washing tank; 2-washing inlet; 3-washing outlet; 4-conveyor belt; 5-washing pipe; 6-spray head; 7-storage tank; 8-supply pump; 9-drying box; 10-drying inlet; 11-drying outlet; 12-discharge valve; 13-rotating rod; 14-spiral blade; 15-heating jacket; 16-exhaust fan; 17-first guide plate; 18-second guide plate; 19-leveling roller; 20- 21-Baffle plate; 22-Liquid receiving hopper; 23-Circulation pipe; 24-Liquid supply pipe; 25-Circulation opening valve; 26-Filter box; 27-Box door; 28-Positioning seat; 29-Filter plate; 30-Discharge slope; 31-First drive motor; 32-Second drive motor; 33-Rinsing fluid filling port; 34-Electrical distribution box; 35-Conveyor belt drive motor; 36-Support seat; 37-Distribution partition. Detailed Implementation

[0026] The specific technical solutions of this utility model are further described below to enable those skilled in the art to further understand this utility model, without constituting a limitation on its rights.

[0027] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0028] Please refer to Figure 1-4 A water washing and drying integrated machine for fused quartz production is mainly used for water washing and drying of fused quartz crystals. Specifically, it includes a support base 36, a water washing unit and a drying unit.

[0029] The washing unit includes a washing tank 1 fixedly installed on a support 36. A washing inlet 2 is located on one side of the top of the washing tank 1, and a washing outlet 3 is located on one side of the middle of the washing tank 1. The washing inlet 2 and the washing outlet 3 are located on the same side. Figure 1On the left side, at least one conveyor belt 4 is provided between the water washing inlet 2 and the water washing outlet 3. A water washing pipe 5 is provided above each conveyor belt 4. Several water washing pipes 5 are arranged side by side along the conveying direction. The axial direction of the water washing pipes 5 is perpendicular to the conveying direction of the conveyor belt 4. Several spray heads 6 are installed on each water washing pipe 5. The outlet of the spray head 6 is set directly facing the conveyor belt 4 for rinsing the materials passing through. A liquid storage tank 7 is provided on one side of the water washing tank 1. The liquid storage tank 7 is fixedly installed on the support base 36 and is integrally connected to the water washing tank 1. A liquid supply pump 8 is provided in the liquid storage tank 7. The liquid outlet of the liquid supply pump 8 is connected to each water washing pipe 5 through a liquid supply pipe 23. The liquid supply pipe 23 is set outside the water washing tank 1.

[0030] The drying unit includes a drying chamber 9 located on the other side of the washing tank 1. The drying chamber 9 is fixedly mounted on the support base 36 and integrally connected to the washing tank 1. A drying inlet 10 is located on one side of the top of the drying chamber 9, and a drying outlet 11 is located at the bottom of the drying chamber 9. The drying inlet 10 communicates with the washing outlet 3, and the drying outlet 11 is equipped with a discharge valve 12. A rotating rod 13 is vertically mounted in the middle of the drying chamber 9, and a spiral blade 14 is mounted on the rotating rod 13. A heating jacket 15 is located between the spiral blade 14 and the inner wall of the drying chamber 9, and a dehumidifying fan 16 is located at the top of the heating jacket 15. A drive mechanism for rotating the rotating rod 13 is located at the top of the drying chamber 9. During drying, the spiral blade 14 conveys the material upwards to prevent bottom sedimentation and uneven drying. During discharge, it conveys the material downwards, cooperating with the discharge valve 12 for discharge.

[0031] To improve the washing effect, two conveyor belts 4 are arranged vertically side by side, one above the other, and each conveyor belt 4 is horizontally positioned. A first guide plate 17 is fixedly installed at the end of the lower conveyor belt 4 away from the washing outlet 3, and a second guide plate 18 is fixedly installed at the end of the lower conveyor belt 4 near the washing outlet 3. Both the first guide plate 17 and the second guide plate 18 are inclined. The two conveyor belts 4 convey in opposite directions. After being washed, the material on the upper conveyor belt 4 falls onto the surface of the second conveyor belt 4 under the guidance of the first guide plate 17, thus turning it over, and then continues to be washed by the washing unit. The first guide plate 17 can be a straight plate or an arc-shaped plate.

[0032] To prevent material accumulation from affecting the washing effect, a leveling roller 19 is installed between the upper conveyor belt 4 and the washing inlet 2. The two ends of the leveling roller 19 are mounted on the inner wall of the washing tank 1 via roller shafts. Several material distribution partitions 37 are evenly distributed along the circumference of the outer surface of the leveling roller 19, dividing it into several rows of conveying troughs. A first drive motor 31 is installed on one side of the washing tank 1 to drive the leveling roller 19 to rotate. The material introduced from the washing inlet 2 falls into the distribution troughs and, under the rotation of the leveling roller 19, falls onto the lower conveyor belt 4.

[0033] Furthermore, baffle plates 20 are provided on the inner wall of the washing tank 1 above each conveyor belt 4. Several baffle plates 20 are arranged side by side along the conveying direction of the conveyor belt 4. A material-blocking gap is provided between the baffle plates 20 and the conveyor belt 4 to allow material to pass through. The width of the material-blocking gap is slightly larger than the maximum particle size of the quartz crystals. The baffle plates 20 are used to make the material spread evenly on the surface of the conveyor belt 4, avoiding local accumulation of material that would affect the washing effect.

[0034] To achieve resource reuse, the washing unit also includes a liquid receiving hopper 21 located at the bottom of the conveyor belt 4. A circulation pipe 22 is provided on one side of the bottom of the liquid receiving hopper 21, and the other end of the circulation pipe 22 is connected to the liquid supply pipe 23. A circulation opening valve 24 is installed on the circulation pipe 22.

[0035] Furthermore, a filter box 25 is also installed on the circulation pipe 22. The filter box 25 includes a box body with a door 26 on one side. Several positioning components are arranged side by side along the water flow direction inside the box body. Each positioning component includes two U-shaped positioning seats 27 symmetrically arranged on the upper and lower surfaces of the box body. A filter plate 28 is inserted between the two positioning seats 27. Elastic members 29 are respectively provided between the two ends of the filter plate 28 and the two positioning seats 27. The liquid receiving hopper 21 and the circulation pipe 22 can work with the filter box 25 to filter and recycle the washing liquid, significantly reducing water waste and lowering production costs. The positioning seats 27 and elastic members 29 ensure the ease of disassembly of the filter plate 28.

[0036] The upper surface of the heating jacket 15 is configured as a pouring slope 30 that slopes downward toward the rotating rod 13. The height of the pouring slope 30 is lower than that of the drying inlet 10, which facilitates the entry of materials into the inner side of the heating jacket 15.

[0037] The drive mechanism includes a second drive motor 32 fixedly installed on the top of the drying oven 9. The power output end of the second drive motor 32 is connected to the rotating rod 13 for transmission via a coupling.

[0038] Working Principle: This utility model discloses an integrated washing and drying machine for fused quartz production. During operation, the material (molten quartz crystals) first enters the washing tank 1 through the washing inlet 2 and falls into the distribution trough of the equalizing roller 19. Driven by the first drive motor 31, the equalizing roller 19 rotates, evenly distributing the material onto the conveyor belt 4 below. The material is then conveyed to the washing area by the conveyor belt 4. Spray nozzles 6 on the washing pipe 5 spray and wash the material, with the water flow direction of the spray nozzles 6 perpendicular to the conveying direction of the conveyor belt 4, ensuring thorough washing of the material surface. After being washed by the first conveyor belt 4, the material is guided by the first guide plate 17 to flip and fall onto the second conveyor belt 4 for a second washing. The second guide plate 18 guides the material to the washing outlet 3, ensuring double-sided cleaning during the washing process. During washing, the washing liquid is collected through the receiving hopper 21, filtered by the filter box 25, and then re-enters the supply pipe 23 through the circulation pipe 22, achieving water resource recycling.

[0039] The washed material enters the drying inlet 10 of the drying chamber 9 through the washing outlet 3 and falls inside the heating jacket 15. The heating jacket 15 heats and dries the material through an external heat source. The rotating rod 13 drives the spiral blades 14 to rotate under the drive of the second drive motor 32, conveying the material upward to prevent it from settling at the bottom and ensuring uniform drying. The upper surface of the heating jacket 15 is set as a pouring slope 30 to facilitate the smooth entry of the material into the inner side of the heating jacket 15. The exhaust fan 16 discharges moisture, accelerating the drying efficiency. After drying, the spiral blades 14 reverse, conveying the material downward to the drying outlet 11, where it is discharged through the discharge valve 12. The entire process, through the recycling of the washing liquid and the efficient drying design, significantly reduces production costs and water consumption, achieving efficient washing and drying of fused silica crystals.

[0040] Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

Claims

1. A water washing and drying integrated machine for fused silica production, characterized in that: Includes a support base, a washing unit, and a drying unit; The washing unit includes a washing tank mounted on a support base. The washing tank has a washing inlet on one side of its top and a washing outlet on one side of its middle. At least one conveyor belt is located between the washing inlet and the washing outlet. A washing pipe is correspondingly installed above each conveyor belt. Several washing pipes are arranged side by side along the conveying direction. Several spray heads are installed on each washing pipe, and the outlet of each spray head is positioned facing the conveyor belt. A liquid storage tank is located on one side of the washing tank. A liquid supply pump is installed in the liquid storage tank. The outlet of the liquid supply pump is connected to each washing pipe through a liquid supply pipe. The drying unit includes a drying chamber located on the other side of the washing tank. The drying chamber has a drying inlet on one side of the top and a drying outlet at the bottom. The drying inlet is connected to the washing outlet, and the drying outlet is equipped with a discharge valve. A rotating rod is vertically arranged in the middle of the drying chamber. The rotating rod has spiral blades. A heating jacket is arranged between the spiral blades and the inner wall of the drying chamber. A dehumidifying fan is arranged at the top of the heating jacket. A drive mechanism for driving the rotating rod to rotate is arranged at the top of the drying chamber.

2. The integrated washing and drying machine for fused silica production according to claim 1, characterized in that: The conveyor belts are arranged vertically side by side, one above the other. Each conveyor belt is horizontally arranged. A first guide plate is fixed at the end of the lower conveyor belt away from the water washing outlet, and a second guide plate is fixed at the end of the lower conveyor belt near the water washing outlet. Both the first and second guide plates are inclined.

3. The integrated washing and drying machine for fused silica production according to claim 2, characterized in that: A leveling roller is provided between the upper conveyor belt and the water washing inlet. The two ends of the leveling roller are installed on the inner wall of the water washing tank through roller shafts. Several material dividing partitions are evenly provided on the outer circumference of the leveling roller. The material dividing partitions divide the outer circumference of the leveling roller into several rows of conveying grooves. A first drive motor that drives the leveling roller to rotate is installed on one side of the water washing tank.

4. The integrated washing and drying machine for fused silica production according to any one of claims 1-3, characterized in that: Each washing tank above the conveyor belt is equipped with a baffle plate on its inner wall. Several baffle plates are arranged side by side along the conveying direction of the conveyor belt, and there is a baffle gap between the baffle plate and the conveyor belt to allow the material to pass through.

5. The integrated washing and drying machine for fused silica production according to claim 1, characterized in that: The washing unit also includes a liquid receiving hopper at the bottom of the conveyor belt. A circulation pipe is provided on one side of the bottom of the liquid receiving hopper, and the other end of the circulation pipe is connected to the liquid supply pipe. A circulation opening valve is installed on the circulation pipe.

6. The integrated washing and drying machine for fused silica production according to claim 5, characterized in that: A filter box is also installed on the circulation pipe. The filter box includes a box body with a door on one side. Several positioning components are arranged side by side inside the box body along the water flow direction. The positioning components include two positioning seats symmetrically arranged on the upper and lower surfaces of the box body. A filter plate is inserted between the two positioning seats. Elastic components are provided between the two ends of the filter plate and the two positioning seats.

7. The integrated washing and drying machine for fused silica production according to claim 1, characterized in that: The upper surface of the heating jacket is configured as a pouring slope that slopes downward toward the rotating rod, and the height of the pouring slope is lower than that of the drying inlet.

8. The integrated washing and drying machine for fused silica production according to claim 1, characterized in that: The drive mechanism includes a second drive motor fixedly installed on the top of the drying chamber, and the power output end of the second drive motor is connected to the rotating rod for transmission via a coupling.

9. The integrated washing and drying machine for fused silica production according to claim 1, characterized in that: The axial direction of the washing pipe is perpendicular to the conveying direction of the conveyor belt.

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