Automatic cleaning machine for quartz furnace tube
By designing an automatic quartz furnace tube cleaning machine with a rotating sleeve and lifting mechanism, the problems of low cleaning efficiency for single tubes and manual collection have been solved, enabling simultaneous cleaning and automatic drying of multiple tubes, thus improving work efficiency and safety.
Patent Information
- Application Number
- CN202423310586.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing quartz furnace tube cleaning machines can only clean one furnace tube at a time, resulting in low work efficiency. Furthermore, manual collection after cleaning is time-consuming, labor-intensive, and poses safety hazards.
An automatic cleaning machine including a rotating sleeve, a lifting mechanism, and a rotating placement mechanism was designed. It can clean multiple quartz furnace tubes simultaneously and automatically collect them through a hot air drying mechanism. The synchronous cleaning and drying of multiple furnace tubes is achieved by using bevel gears and gear meshing.
It achieves smooth and efficient quartz furnace tube cleaning, enabling the cleaning of multiple furnace tubes at once, automatic drying and collection, improving work efficiency, reducing manual operation, and lowering safety hazards.
Smart Images

Figure CN223932171U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quartz furnace tubes, specifically to an automatic cleaning machine for quartz furnace tubes. Background Technology
[0002] Quartz furnace tubes, as a high-performance industrial material, are primarily made of high-purity silicon dioxide (SiO2). This material is widely used in various industrial fields due to its unique physicochemical properties, such as high melting point, good light transmittance, and excellent chemical and thermal stability. A Chinese patent discloses an automatic cleaning machine for quartz furnace tubes (authorization announcement number CN 220554831 U). This patented technology uses a roller gripper with a rubber coating on the rollers to solve the problem of damage to the furnace tubes caused by manual rotation and handling. Furthermore, the entire cleaning process is mechanical, addressing the safety hazard posed by sharp burrs on the edges of the quartz furnace tubes. However, this method can only clean and dry one quartz furnace tube at a time, resulting in a less smooth cleaning process and lower efficiency. Additionally, after cleaning and drying, multiple quartz furnace tubes need to be collected by workers, which is inconvenient, time-consuming, and labor-intensive. Therefore, those skilled in the art have provided an automatic cleaning machine for quartz furnace tubes to solve the problems mentioned in the background art. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides an automatic cleaning machine for quartz furnace tubes, including a base plate. A fixed shaft is installed on the upper end of the base plate. A rotating sleeve is rotatably connected to the outer surface of the fixed shaft. Several lifting mechanisms are installed on the side of the rotating sleeve. A rotating placement mechanism is installed on the side of the lifting mechanism. Several motors are installed on the outer surface of the fixed shaft. Gears are installed at the lower end of the motors, and the gears correspond to the positions of the lifting mechanisms. A fan-shaped cleaning tank and a fan-shaped drying tank are set on the upper end of the base plate. A hot air drying mechanism is installed on the side of the fan-shaped drying tank.
[0004] Preferably, a bevel gear one is mounted on the outer surface of the rotating sleeve rod, bevel gear one and bevel gear two mesh with each other, and motor one is mounted on the side of bevel gear two.
[0005] Preferably, the lifting mechanism includes a grooved rod and a threaded rod. The grooved rod is rotatably connected to the threaded rod. A gear is installed on the upper end of the threaded rod, and gears one and two mesh. A threaded sleeve is fitted on the outer surface of the threaded rod. A vertical rod is installed on the lower end of the threaded sleeve, and a rotating placement mechanism is fixedly connected to the lower end of the vertical rod.
[0006] Preferably, the rotating placement mechanism includes a C-shaped block and a rotating block. The C-shaped block is fixedly connected to a vertical rod, and a rotating rod is rotatably connected inside the C-shaped block. The rotating rod is fixed to the lower part of the rotating block, and a second motor is installed on the side of the rotating rod.
[0007] Preferably, the rotating block has a lifting groove on its side, a threaded rod 2 is rotatably connected inside the lifting groove, a motor 3 is installed on the upper end of the threaded rod 2, and a threaded sleeve 2 is fitted on the outer surface of the threaded rod 2.
[0008] Preferably, a fixed crossbar is installed on the side of the rotating block, and several support rollers are rotatably connected to the side of the fixed crossbar. A movable crossbar is installed on the two sides of the threaded sleeve, and several pressure rollers are rotatably connected to the side of the movable crossbar.
[0009] The technical effects and advantages of this utility model are as follows:
[0010] This invention makes the cleaning of quartz furnace tubes smoother, and at the same time, it can clean multiple quartz furnace tubes at once, effectively improving work efficiency. In addition, it can automatically collect the dried quartz furnace tubes, which is convenient, quick, and saves time and effort. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this application;
[0012] Figure 2 This is a schematic diagram of the rotating sleeve of this application;
[0013] Figure 3 This is a structural schematic diagram of the lifting mechanism of this application;
[0014] Figure 4 This is a schematic diagram of the rotating placement mechanism of this application;
[0015] In the picture:
[0016] 1. Base plate; 2. Fixed shaft; 3. Rotating sleeve; 4. Bevel gear one; 5. Bevel gear two; 6. Motor one; 7. Lifting mechanism; 8. Grooved rod; 9. Threaded rod one; 10. Gear one;
[0017] 11. Threaded sleeve one; 12. Upright pole; 13. Rotating placement mechanism; 14. C-shaped block; 15. Rotating rod; 16. Motor two; 17. Rotating block; 18. Lifting groove; 19. Threaded rod two; 20. Motor three;
[0018] 21. Threaded sleeve II; 22. Fixed crossbar; 23. Support roller; 24. Moving crossbar; 25. Pressing roller; 26. Motor IV; 27. Gear II; 28. Fan-shaped cleaning tank; 29. Fan-shaped drying tank; 30. Hot air drying mechanism. Detailed Implementation
[0019] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of the present invention, and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.
[0020] Please see Figures 1-4 This embodiment provides an automatic cleaning machine for quartz furnace tubes, including a base plate 1. A fixed shaft 2 is installed on the upper end of the base plate 1. A rotating sleeve 3 is rotatably connected to the outer surface of the fixed shaft 2. A bevel gear 4 is installed on the outer surface of the rotating sleeve 3. The bevel gear 4 meshes with a bevel gear 5. A motor 6 is installed on the side of the bevel gear 5. Several lifting mechanisms 7 are installed on the side of the rotating sleeve 3. Each lifting mechanism 7 includes a grooved rod 8 and a threaded rod 9. The grooved rod 8 is rotatably connected to the threaded rod 9. A gear 10 is installed on the upper end of the threaded rod 9, and the gear 10 meshes with a gear 27. A threaded sleeve 11 is fitted on the outer surface of the threaded rod 9. A vertical rod 12 is installed on the lower end of the threaded sleeve 11. A rotating placement mechanism 13 is fixedly connected to the lower end of the vertical rod 12. The rotating placement mechanism 13 is installed on the side of the lifting mechanism 7. The rotating placement mechanism 13 includes a U-shaped block 14 and a rotating block 17. The U-shaped block 14 is fixedly connected to the vertical rod 12. The rotating rod 15 is rotatably connected inside the C-shaped block 14, and the rotating rod 15 is fixed to the lower part of the rotating block 17. The second motor 16 is installed on the side of the rotating rod 15. The side of the rotating block 17 has a lifting groove 18, and the second threaded rod 19 is rotatably connected inside the lifting groove 18. The third motor 20 is installed on the upper end of the second threaded rod 19. The outer surface of the second threaded rod 19 is fitted with a second threaded sleeve 21. The side of the rotating block 17 is fitted with a fixed crossbar 22, and the side of the fixed crossbar 22 is rotatably connected with several support rollers 23. The side of the second threaded sleeve 21 is fitted with a movable crossbar 24, and the side of the movable crossbar 24 is rotatably connected with several pressing rollers 25. The outer surface of the fixed shaft 2 is fitted with several fourth motors 26, and the lower end of the fourth motor 26 is fitted with a second gear 27, and the second gear 27 corresponds to the position of the lifting mechanism 7. The upper end of the base plate 1 is provided with a fan-shaped cleaning pool 28, and the upper end of the base plate 1 is provided with a fan-shaped drying pool 29. The side of the fan-shaped drying pool 29 is fitted with a hot air drying mechanism 30.
[0021] The working principle of this utility model is as follows: Multiple quartz furnace tubes are placed on two adjacent support rollers 23. Then, motor 3 20 drives threaded rod 2 19 to rotate. Threaded rod 2 19 drives moving crossbar 24 to descend through threaded sleeve 2 21. Moving crossbar 24 drives multiple pressing rollers 25 to descend and press on the quartz furnace tubes. Then, motor 1 6 drives rotating sleeve 3 to rotate through bevel gear 2 5 and bevel gear 1 4. Rotating sleeve 3 drives multiple lifting mechanisms 7 and rotating placement mechanism 13 to rotate synchronously and intermittently, so that the rotating placement mechanism 13, which contains multiple quartz furnace tubes, rotates above the fan-shaped cleaning tank 28, so that gear 1 10 meshes with gear 2 27. Then, motor 4 26 drives gear 2 27 to rotate. Gear 2 27 meshes with gear 1 10, driving threaded rod 1 9 to rotate. The threaded rod 9 drives the rotating placement mechanism 13 to descend into the fan-shaped cleaning pool 28 through the threaded sleeve 11 and the upright rod 12. This causes the rotating placement mechanism 13 to drive multiple quartz furnace tubes down into the fan-shaped cleaning pool 28 for cleaning. Then, the workers place multiple quartz furnace tubes in the next rotating placement mechanism 13 for work. When the rotating placement mechanism 13 in the fan-shaped cleaning pool 28 rotates to the other side, the motor 26 on the other side works, causing the rotating placement mechanism 13 to drive the quartz furnace tubes up and leave the fan-shaped cleaning pool 28. Then, the cleaned quartz furnace tubes are moved to the top of the fan-shaped drying pool 29. The motor 26 then drives the rotating placement mechanism 13 and the quartz furnace tubes down into the fan-shaped drying pool 29. The hot air drying mechanism 30 dries the multiple quartz furnace tubes.
[0022] After the drying process is completed, the quartz furnace tube is rotated to the other side of the fan-shaped drying tank 29. Then, the rotating placement mechanism 13, driven by motor 4 26, lifts the dried quartz furnace tube away from the fan-shaped drying tank 29. Then, the rotating placement mechanism 13 drives the dried quartz furnace tube back to the starting position, and a collection frame is placed at the position on the side of the base plate 1. Then, motor 3 20 drives the pressing roller 25 to rise away from the quartz furnace tube. Then, motor 2 16 drives the rotating block 17 to rotate through the rotating rod 15. The rotating block 17 drives the support roller 23 and the pressing roller 25 to rotate, so that the quartz furnace tube slides off the support roller 23 into the collection frame. This is convenient and quick, and makes the cleaning of quartz furnace tubes smooth. At the same time, multiple quartz furnace tubes can be cleaned at one time, which effectively improves work efficiency.
[0023] Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of this utility model without creative effort should fall within the protection scope of this utility model. Structures, devices, and operating methods not specifically described and explained in this utility model, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. An automatic cleaning machine for quartz furnace tubes, comprising a base plate (1), characterized in that, The base plate (1) is equipped with a fixed shaft (2) at the upper end. The outer surface of the fixed shaft (2) is rotatably connected to a rotating sleeve (3). Several lifting mechanisms (7) are installed on the side of the rotating sleeve (3). A rotating placement mechanism (13) is installed on the side of the lifting mechanism (7). Several motors (26) are installed on the outer surface of the fixed shaft (2). Gears (27) are installed at the lower end of the motors (26) and the gears (27) correspond to the position of the lifting mechanism (7). A fan-shaped cleaning pool (28) is set at the upper end of the base plate (1). A fan-shaped drying pool (29) is set at the upper end of the base plate (1). A hot air drying mechanism (30) is installed on the side of the fan-shaped drying pool (29).
2. The automatic cleaning machine for quartz furnace tubes according to claim 1, characterized in that, The outer surface of the rotating sleeve (3) is fitted with bevel gear one (4), bevel gear one (4) and bevel gear two (5) mesh, and motor one (6) is fitted on the side of bevel gear two (5).
3. The automatic cleaning machine for quartz furnace tubes according to claim 1, characterized in that, The lifting mechanism (7) includes a grooved rod (8) and a threaded rod (9). The grooved rod (8) is rotatably connected to the threaded rod (9). A gear (10) is installed on the upper end of the threaded rod (9), and the gear (10) and the gear (27) mesh. A threaded sleeve (11) is fitted on the outer surface of the threaded rod (9). A vertical rod (12) is installed on the lower end of the threaded sleeve (11). A rotating placement mechanism (13) is fixedly connected to the lower end of the vertical rod (12).
4. An automatic cleaning machine for quartz furnace tubes according to claim 3, characterized in that, The rotating placement mechanism (13) includes a C-shaped block (14) and a rotating block (17). The C-shaped block (14) is fixedly connected to the upright (12). The rotating rod (15) is rotatably connected inside the C-shaped block (14), and the rotating rod (15) is fixed to the lower part of the rotating block (17). A second motor (16) is installed on the side of the rotating rod (15).
5. An automatic cleaning machine for quartz furnace tubes according to claim 4, characterized in that, The rotating block (17) has a lifting groove (18) on its side. The lifting groove (18) is rotatably connected to the threaded rod two (19). The upper end of the threaded rod two (19) is equipped with a motor three (20). The outer surface of the threaded rod two (19) is fitted with a threaded sleeve two (21).
6. An automatic cleaning machine for quartz furnace tubes according to claim 4, characterized in that, The rotating block (17) has a fixed crossbar (22) installed on its side. Several support rollers (23) are rotatably connected to the side of the fixed crossbar (22). The threaded sleeve (21) has a movable crossbar (24) installed on its side. Several pressing rollers (25) are rotatably connected to the side of the movable crossbar (24).
Citation Information
Patent Citations
Automatic cleaning machine for quartz furnace tube
CN220554831U