Reel assembling and riveting equipment

Abstract

The utility model discloses reel assembling and riveting equipment which comprises a riveting machine frame, an angular positioning device and a riveting device, a positioning mechanism is arranged on the riveting machine frame, a first feeding mechanism is arranged on one side of a feeding port of the riveting machine frame, and a second feeding mechanism is arranged on one side of the feeding port of the riveting machine frame. The angular positioning device is arranged on a workbench of the riveting machine frame. And the riveting device is arranged on the workbench and behind the angular positioning device. According to the reel assembling and riveting equipment, round pipes and sharp beads are fed through the first feeding mechanism and the second feeding mechanism respectively, then angle positioning is conducted on pipe fittings through the angular positioning device, and finally the round pipes and the sharp beads are riveted through the riveting device, so that the whole process is automated, the efficiency is improved, and the production efficiency is improved. And the assembling efficiency of the product is effectively improved.

Description

Technical Field

[0001] This utility model belongs to the field of manufacturing, and specifically relates to a roller assembly and riveting equipment. Background Technology

[0002] In the process of assembling automotive reels, pointed beads need to be installed at the ends of the round tubes, and then the connection between the two is riveted. The entire assembly process requires a lot of labor and time for the loading of tubes and pointed beads, as well as assembly, which seriously affects the efficiency of assembly and riveting. Although some companies use automated equipment for assembly, the tubes are prone to displacement during the assembly process, which increases the difficulty of assembling pointed beads. Therefore, the existing reel assembly technology still needs to be improved. Utility Model Content

[0003] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide a roller assembly and riveting equipment with simple structure, reasonable design, easy production, high degree of automation, reduced manual labor, and improved work efficiency.

[0004] Technical solution: In order to achieve the above objectives, the present invention provides a riveting and riveting equipment for assembling a reel, comprising: a riveting frame, wherein a positioning mechanism is provided on the riveting frame, and a first feeding mechanism is provided on one side of the feed inlet of the riveting frame, and a second feeding mechanism is provided on the other side.

[0005] An angular positioning device is mounted on the worktable of the riveting machine frame;

[0006] A riveting device is provided, mounted on a workbench and positioned behind an angular positioning device. This utility model describes a roller assembly riveting device that automates the entire process by using a first feeding mechanism and a second feeding mechanism to feed round tubes and pointed beads, then using an angular positioning device to position the tubes at an angle, and finally using the riveting device to rivet the round tubes and pointed beads. This significantly improves product assembly efficiency.

[0007] The angular positioning device includes a positioning mounting frame, with a set of placement seats at both ends of the positioning mounting frame and a set of bearings on the inner side of the placement seats.

[0008] A horizontal moving module, wherein the horizontal moving module is disposed on one side of the positioning mounting frame;

[0009] An angular positioning mechanism is mounted on the horizontal moving module.

[0010] Furthermore, the angular positioning mechanism includes an angular positioning mounting plate, a positioning rotary motor, a drive wheel, and a driven wheel. A transition frame is provided on one side of the angular positioning mounting plate, and the transition frame is connected to the horizontal moving module. The positioning rotary motor is mounted on one side of the angular positioning mounting plate. The drive wheel is located at the output end of the positioning rotary motor, and the driven wheel is located at the end of the angular positioning mounting plate away from the positioning rotary motor. The drive wheel and the driven wheel are connected by a synchronous belt.

[0011] Furthermore, the riveting device includes a set of riveting mechanisms, which are positioned opposite each other at the riveting station on the worktable.

[0012] In addition, a transplanting mechanism is included, which is mounted on the workbench and works in conjunction with a positioning mechanism, an angular positioning device, and a riveting device. The transplanting mechanism can transfer the round tube from various workstations, eliminating the time spent on manual transfer, achieving automated transfer, and improving transfer efficiency.

[0013] Furthermore, the transplanting mechanism includes a transplanting support frame, a transplanting drive plate, at least one transplanting component, and a transplanting drive cylinder. The transplanting support frame is connected to the workbench via a set of support columns. A slide rail is provided below the transplanting support frame. The transplanting drive plate is slidably connected to the slide rail via a sliding block. At least one adapter plate is provided on the transplanting drive plate. A lifting drive cylinder is provided on the adapter plate. The transplanting component is connected to the output end of the lifting drive cylinder. The transplanting drive cylinder is located on the transplanting support frame, and its output end is connected to the transplanting drive plate.

[0014] Furthermore, the transplanting assembly includes a bidirectional drive cylinder, the output end of which is provided with a mounting plate, the mounting plate is provided with a clamping plate, and the inner side of the clamping plate is provided with a set of clamping blocks.

[0015] Preferably, the clamping block has a clamping notch on one side, which mates with the workpiece. The clamping notch facilitates the clamping block's clamping of the pipe fitting.

[0016] More preferably, the positioning mechanism includes a positioning support frame, on which a positioning support seat is provided, and a limiting component is provided on the outer side of the positioning support seat at the end away from the second feeding mechanism. The positioning mechanism can position the round tube, facilitating the installation of a pointed bead at the end of the round tube.

[0017] Furthermore, the limiting assembly includes a limiting drive cylinder and a limiting member. The limiting drive cylinder is fixed to one side of the positioning support, and the limiting member is connected to the output end of the limiting drive cylinder. The limiting assembly effectively limits the movement of the circular tube.

[0018] As can be seen from the above technical solution, this utility model has the following beneficial effects:

[0019] 1. The roller assembly and riveting equipment described in this utility model feeds round tubes and pointed beads through a first feeding mechanism and a second feeding mechanism, then positions the tubes at an angle through an angular positioning device, and finally rivets the round tubes and pointed beads through a riveting device, thus automating the entire process and effectively improving the assembly efficiency of the product. The angular positioning device can adaptively adjust the angle of the tubes to better meet the needs of riveting and improve the riveting effect.

[0020] 2. The transplanting mechanism can transfer the round tube from each workstation, eliminating the time spent on manual transfer, realizing automatic transfer, and improving transfer efficiency.

[0021] 3. The positioning mechanism can position the round tube to prevent it from moving during assembly, and facilitates the installation of pointed beads at the end of the round tube, thereby improving the stability of the assembly. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of the reel assembly and riveting equipment described in this utility model;

[0023] Figure 2 This is a structural view of the roller assembly and riveting equipment of this utility model from one end of the first feeding mechanism.

[0024] Figure 3 This is a schematic diagram of the installation of the second feeding mechanism and the positioning mechanism in this utility model;

[0025] Figure 4 This is a schematic diagram of the angular positioning device in this utility model;

[0026] Figure 5 This is a schematic diagram of the structure of the second feeding mechanism and the feeding mechanism in this utility model;

[0027] Figure 6 This is a partial structural diagram of the feeding and lifting mechanism in this utility model;

[0028] Figure 7 This is a schematic diagram of the installation of the transplanting component and the lifting drive cylinder in this utility model;

[0029] Figure 8 This is a schematic diagram of the riveting device in this utility model;

[0030] Figure 9 This is a partial schematic diagram of the riveting process in this utility model. Detailed Implementation

[0031] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. Example

[0032] like Figures 1 to 4 The riveting equipment shown includes: a riveting frame 21, an angular positioning device 23, and a riveting device 24. The riveting frame 21 is provided with a positioning mechanism 22, and a first feeding mechanism 11 is provided on one side of the feed inlet of the riveting frame 21, and a second feeding mechanism 12 is provided on the other side. The angular positioning device 23 is provided on the worktable of the riveting frame 21. The riveting device 24 is provided on the worktable and is located behind the angular positioning device 23.

[0033] The angular positioning device 23 includes a positioning mounting frame 231, and a set of placement seats 232 are provided at both ends of the positioning mounting frame 231. A set of bearings 2321 is provided on the inner side of the placement seats 232.

[0034] A horizontal moving module 233 is disposed on one side of the positioning mounting frame 231;

[0035] An angular positioning mechanism 234 is mounted on a horizontal moving module 233.

[0036] like Figure 4 The angular positioning mechanism 234 shown includes an angular positioning mounting plate 2341, a positioning rotary motor 2342, a drive wheel 2343, and a driven wheel 2344. A transition frame is provided on one side of the angular positioning mounting plate 2341, and the transition frame is connected to the horizontal moving module 233. The positioning rotary motor 2342 is mounted on one side of the angular positioning mounting plate 2341. The drive wheel 2343 is located at the output end of the positioning rotary motor 2342, and the driven wheel 2344 is located at the end of the angular positioning mounting plate 2341 away from the positioning rotary motor 2342. The drive wheel 2343 and the driven wheel 2344 are connected by a synchronous belt. Because the round tube has ribs, the riveting point is on the ribs for a more secure riveting. Therefore, the angular positioning mechanism 234 in the angular positioning device 23 can rotate the tube and adjust its angle to better meet the riveting requirements.

[0037] The riveting device 24 includes a set of riveting mechanisms 241, which are located opposite each other at the riveting station of the workbench.

[0038] like Figure 1 , 2 Figure 7 also includes a transplanting mechanism 25, which is located on the workbench and cooperates with the positioning mechanism 22, the angular positioning device 23 and the riveting device 24.

[0039] like Figure 1 , Figure 2The transplanting mechanism 25 includes a transplanting support frame 251, a transplanting drive plate 252, at least one transplanting component 253, and a transplanting drive cylinder 254. The transplanting support frame 251 is connected to the workbench via a set of support columns. A slide rail is provided below the transplanting support frame 251. The transplanting drive plate 252 is slidably connected to the slide rail via a sliding block. At least one adapter plate is provided on the transplanting drive plate 252. A lifting drive cylinder 255 is provided on the adapter plate. The transplanting component 253 is connected to the output end of the lifting drive cylinder 255. The transplanting drive cylinder 254 is located on the transplanting support frame 251, and its output end is connected to the transplanting drive plate 252.

[0040] like Figure 7 The transplanting assembly 253 shown includes a bidirectional drive cylinder 2531. The output end of the bidirectional drive cylinder 2531 is provided with a mounting plate. A clamping plate 2532 is provided on the mounting plate, and a set of clamping blocks 2533 are provided on the inner side of the clamping plate 2532. One side of each clamping block 2533 has a clamping notch that mates with the workpiece.

[0041] like Figure 3 The positioning mechanism 22 shown includes a positioning support frame 221, on which a positioning support seat 222 is provided. A limiting component 223 is provided on the outer side of the positioning support seat 222 at the end away from the second feeding mechanism 12.

[0042] The limiting component 223 includes a limiting drive cylinder and a limiting member. The limiting drive cylinder is fixed to one side of the positioning support 222, and the limiting member is connected to the output end of the limiting drive cylinder.

[0043] The positioning support frame 221 is provided with a first positioning component at one end away from the limiting component 223. The first positioning component includes a positioning drive cylinder, and the output end of the positioning drive cylinder is provided with a positioning pressure head.

[0044] Example 2

[0045] The structure of the roll assembly and riveting equipment described in this embodiment is the same as that in Embodiment 1. In addition, as shown in the figure, the first feeding mechanism 11 includes a feeding frame 111, and a feeding mechanism 112 is provided inside the feeding frame 111. The feeding mechanism 112 includes a transmission belt 113 for conveying workpieces. The transmission belt 113 is provided with spacer strips, and a feeding lifting mechanism 114 is provided on the side of the feeding frame near the assembly and riveting equipment 2.

[0046] The feeding and lifting mechanism 114 includes a lifting mounting frame 1141, a lifting drive cylinder 1142, a lifting plate 1143, and a set of lifting columns 1144. The lifting drive cylinder 1142 is mounted on the lifting mounting frame 1141, and the lifting plate 1143 is located at the output end of the lifting drive cylinder 1142. One end of the lifting column 1144 is connected to the lifting plate 1143, and the other end is provided with a support block 1145 for lifting the product. The support block 1145 is provided with a groove.

[0047] The second feeding mechanism 12 includes a vibratory feeder 121, the discharge end of the vibratory feeder 121 is provided with a direct vibration conveying mechanism, and the discharge end of the direct vibration conveying mechanism is provided with a discharge positioning mechanism 122.

[0048] The discharge positioning mechanism 122 includes a discharge positioning bracket 1221, which is provided with a positioning groove. A positioning block 1222 is provided on the side of the positioning groove away from the vibrating plate. The positioning block 1222 is connected to the output end of the positioning drive cylinder 1223, which is connected to the discharge positioning bracket 1221.

[0049] The upper part of the discharge positioning bracket 1221 is provided with limiting components on both sides of the positioning block 1222;

[0050] Furthermore, the discharge positioning bracket 1221 is provided with a dividing mechanism 123 on one side of the vibratory plate 121. The dividing mechanism 123 includes a dividing drive cylinder 1231. The output end of the dividing drive cylinder 1231 is provided with a dividing element 1232. The end of the dividing element 1232 away from the dividing drive cylinder 1231 passes through the conveyor.

[0051] like Figure 5 The diagram also includes a feeding mechanism 13, which comprises a feeding mounting frame 131, a feeding lifting drive cylinder 132, a horizontal mounting plate 133, a horizontal drive cylinder 134, a rotary drive cylinder 135, a feeding adapter frame 136, and at least one picking-up component 137. The feeding lifting drive cylinder 132 is mounted on the feeding mounting frame 131. The horizontal mounting plate 133 is located at the output end of the feeding lifting drive cylinder 132, and a horizontal slide rail is provided below the horizontal mounting plate 133. The horizontal drive cylinder 134 is connected to the horizontal mounting plate 133 through the mounting plate. The rotary drive cylinder 135 is connected to the horizontal drive cylinder 134 through the adapter frame 138, and the adapter frame 138 is slidably connected to the horizontal slide rail through a sliding block. The feeding adapter frame 136 is connected to the output end of the rotary drive cylinder 135, and the picking-up component 137 is connected to the feeding adapter frame 136.

[0052] Example 3

[0053] The reel assembly and riveting equipment described in this embodiment is the same as that in Embodiments 1 and 2, except that... Figure 8 , Figure 9 The riveting device 24 shown includes a set of riveting mechanisms, which are disposed opposite each other at the riveting station of the workbench. The riveting mechanism includes a riveting mounting base 241, a riveting driving mechanism 242, a riveting driving plate 243, a set of riveting components 244, and a set of lateral positioning mechanisms 245. The riveting driving mechanism 242 is disposed on the riveting mounting base 241, the riveting driving plate 243 is disposed in front of the riveting driving mechanism 242, the riveting components 244 are disposed on the riveting driving plate 243 and cooperate with the riveting driving mechanism 242, and the lateral positioning mechanisms 245 are disposed on the side of the riveting driving plate 243 away from the riveting components 244 and cooperate with the riveting driving plate 243.

[0054] The riveting drive mechanism 242 includes a riveting drive cylinder 2421, a drive mounting plate 2422, and a set of drive blocks 2423. The riveting drive cylinder 2421 is fixed on the riveting mounting base 241, and its output end is connected to the drive mounting plate 2422 through the drive plate. The drive blocks 2423 are disposed on the drive mounting plate 2422, and a first inclined surface is provided on one end of the drive blocks 2423 near the riveting assembly 244.

[0055] The riveting assembly 244 includes a riveting mounting plate 2441 and a set of riveting parts 2442. The riveting mounting plate 2441 is connected to the drive mounting plate 2422 through a set of guide posts. The riveting mounting plate 2441 has a through hole in the middle and a set of sliding grooves in the circumference of the through hole. The riveting parts 2442 are disposed in the sliding grooves. A return spring is provided between the riveting parts 2442 and the riveting mounting plate 2441. The end of the riveting parts 2442 is provided with a second inclined surface, which cooperates with the first inclined surface.

[0056] The lateral positioning mechanism 245 includes a positioning drive cylinder 2451. The output end of the positioning drive cylinder 2451 is provided with a positioning clamping block 2452. The inner side of the positioning clamping block 2452 is provided with a semi-circular groove, and a transverse through hole is provided for the riveting head of the riveting component 2442 to extend into. During operation, the positioning drive cylinder 2451 in the lateral positioning mechanism 245 drives the positioning clamping block 2452 to clamp the product. Since the first inclined surface of the drive block 2423 cooperates with the second inclined surface of the riveting component 2442, when the riveting drive cylinder 2421 drives the drive mounting plate 2422 to move the drive block 2423 forward, it drives the riveting component 2442 to move along the sliding groove of the riveting mounting plate 2441 towards the workpiece, allowing the riveting head to extend into the transverse through hole and rivet the workpiece.

[0057] It should be noted that the riveting device 24 can also be selected from other suitable riveting devices according to actual needs, as long as they can meet the riveting requirements.

[0058] The working principle of the roller assembly and riveting equipment described in this embodiment is as follows: The feeding mechanism 112 in the first feeding mechanism transports the pipe to the support block 1145 of the feeding lifting mechanism 114 through the transmission belt 113. The lifting drive cylinder 1142 drives the lifting plate 1143 to drive the lifting column 1144 to rise, lifting the pipe on the support block 1145 to a certain height.

[0059] The transplanting drive cylinder 254 in the transplanting mechanism 25 drives the transplanting drive plate 252 to move the transplanting component 253 along the slide rail to the top of the pipe. The lifting drive cylinder 255 drives the transplanting component 253 to descend. The bidirectional drive cylinder 2531 drives the clamping plate 2532 to open and close the clamping block 2533 to clamp the pipe. The transplanting drive cylinder 254 drives the transplanting drive plate 252 to move the transplanting component 253 with the pipe clamped to the positioning mechanism 22. The pipe is placed on the positioning support 222. One end is limited by the limiting component 223. The end close to the second feeding mechanism 12 is pressed by the pressure head driven by the positioning drive cylinder of the first positioning component.

[0060] The vibratory plate 121 in the second feeding mechanism 12 conveys the pointed balls to the discharge end through the direct vibration conveying mechanism, separates two adjacent workpieces through the dividing mechanism 123, and limits the workpieces through the discharge positioning mechanism 122.

[0061] The loading mechanism 13's loading lifting drive cylinder 132 drives the picking component 137 downwards, and the horizontal drive cylinder 134 adjusts the horizontal position of the picking component 137 so that the picking component 137 can pick up the workpiece. After the picking component 137 picks up the workpiece, the rotary drive cylinder 135 drives the picking component 137 with the product to rotate to a horizontal position, and the loading lifting drive cylinder 132 drives it to rise to the same height as the positioning mechanism 22. The horizontal drive cylinder 134 starts to drive, driving the adapter 138 to move forward along the slide rail, driving the rotary drive cylinder 135 and the picking component 137 to move forward, and loading the ball into the pipe.

[0062] The transplanting mechanism 25 picks up the pipe fitting with the pointed beads and transplants it onto the placement seat 232 on the angular positioning device 23. The horizontal moving module 233 drives the angular positioning mechanism 234 to move horizontally to the appropriate position. The positioning rotary motor 2342 drives the drive wheel 2343 to rotate, which in turn drives the driven wheel 2344 to rotate. During the rotation of the synchronous belt, the angle of the pipe fitting is adjusted to the specified riveting angle.

[0063] The transplanting mechanism 25 picks up the pipe fitting with the adjusted angle and transplants it onto the riveting device 24. The riveting mechanism 241 then rivets the connection between the pipe fitting and the pointed bead.

[0064] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.

Claims

1. A reel assembly and riveting device, characterized in that: include: The riveting machine frame (21) is provided with a positioning mechanism (22), and a first feeding mechanism (11) is provided on one side of the feed port of the riveting machine frame (21), and a second feeding mechanism (12) is provided on the other side. An angular positioning device (23) is provided on the workbench of the riveting machine frame (21); The riveting device (24) is located on the workbench and behind the angular positioning device (23).

2. The reel assembly and riveting equipment according to claim 1, characterized in that: The angular positioning device (23) includes a positioning mounting frame (231), and a set of placement seats (232) are provided at opposite ends of the positioning mounting frame (231). A set of bearings (2321) is provided on the inner side of the placement seat (232). A horizontal moving module (233) is disposed on one side of the positioning mounting frame (231); An angular positioning mechanism (234) is provided on the horizontal moving module (233).

3. The reel assembly and riveting equipment according to claim 2, characterized in that: The angular positioning mechanism (234) includes an angular positioning mounting plate (2341), a positioning rotary motor (2342), a drive wheel (2343), and a driven wheel (2344). A transfer frame is provided on one side of the angular positioning mounting plate (2341), and the transfer frame is connected to the horizontal moving module (233). The positioning rotary motor (2342) is mounted on one side of the angular positioning mounting plate (2341). The drive wheel (2343) is located at the output end of the positioning rotary motor (2342), and the driven wheel (2344) is located at the end of the angular positioning mounting plate (2341) away from the positioning rotary motor (2342). The drive wheel (2343) and the driven wheel (2344) are connected by a synchronous belt.

4. The reel assembly and riveting equipment according to claim 2, characterized in that: The riveting device (24) includes a set of riveting mechanisms (241), which are located opposite each other at the riveting station on the workbench.

5. The reel assembly and riveting equipment according to claim 1, characterized in that: It also includes a transplanting mechanism (25), which is located on the workbench and works in conjunction with a positioning mechanism (22), an angular positioning device (23), and a riveting device (24).

6. The reel assembly and riveting equipment according to claim 5, characterized in that: The transplanting mechanism (25) includes a transplanting support frame (251), a transplanting drive plate (252), at least one transplanting component (253), and a transplanting drive cylinder (254). The transplanting support frame (251) is connected to the workbench through a set of support columns. A slide rail is provided below the transplanting support frame (251). The transplanting drive plate (252) is slidably connected to the slide rail through a sliding block. At least one adapter plate is provided on the transplanting drive plate (252). A lifting drive cylinder (255) is provided on the adapter plate. The transplanting component (253) is connected to the output end of the lifting drive cylinder (255). The transplanting drive cylinder (254) is located on the transplanting support frame (251), and its output end is connected to the transplanting drive plate (252).

7. The reel assembly and riveting equipment according to claim 6, characterized in that: The transplanting assembly (253) includes a bidirectional drive cylinder (2531), the output end of which is provided with a mounting plate, a clamping plate (2532) is provided on the mounting plate, and a set of clamping blocks (2533) is provided on the inner side of the clamping plate (2532).

8. The reel assembly and riveting equipment according to claim 7, characterized in that: The clamping block (2533) has a clamping notch on one side, which cooperates with the workpiece.

9. The reel assembly and riveting equipment according to claim 1, characterized in that: The positioning mechanism (22) includes a positioning support frame (221), on which a positioning support seat (222) is provided, and a limiting component (223) is provided on the outer side of the positioning support seat (222) at the end away from the second feeding mechanism (12).

10. The reel assembly and riveting equipment according to claim 9, characterized in that: The limiting component (223) includes a limiting drive cylinder and a limiting member. The limiting drive cylinder is fixed to one side of the positioning support (222), and the limiting member is connected to the output end of the limiting drive cylinder.

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