Servo drive pipe end forming assembly

Abstract

The utility model provides a servo drive pipe end forming assembly, which relates to the technical field of pipe processing and comprises a frame main part, and a mandrel forming module and a clamping execution module are arranged on the frame main part. The mandrel forming module comprises a driving part fixed to the frame main part, and the movable end of the driving part is connected with a forming mandrel. The clamping execution module comprises dynamic clamping blocks located on the two radial sides of the forming mandrel, and the dynamic clamping blocks on the two sides are arranged on the frame main piece in an opening and closing mode. The dynamic clamping block is connected with the inclined wedge block, the inclined wedge block is connected with the first servo driving lead screw module, and an inclined plane linkage structure is formed between the dynamic clamping block and the inclined wedge block; the driving component drives the forming mandrel to be axially inserted into an inner cavity of a pipe for supporting, the first servo driving lead screw module drives the inclined wedge block to move, and the dynamic clamping blocks are closed under the constraint of the slope linkage structure so that the pipe can be clamped and formed. According to the integrated design of the servo drive pipe end forming assembly, the space utilization rate is effectively increased, and the overall occupied space is reduced.

Description

Technical Field

[0001] This utility model relates to the field of pipe processing technology, and in particular to a servo-driven pipe end forming component. Background Technology

[0002] Pipe end forming equipment, as a specialized tool for processing the ends of metal or non-metal pipes, plays a vital role in the pipe processing industry. It can perform various key processes, such as flaring, necking, pipe reduction, flanging, and upsetting. These processes can precisely change the shape and size of the pipe ends according to different production needs to meet diverse industrial applications. Especially in the pipe end forming process of air conditioning and refrigeration heat exchange equipment, the ends of some round pipes often need to be flattened. Pipe end forming equipment plays an indispensable role in this step, ensuring that the pipe ends meet specific design requirements, thereby guaranteeing the normal operation and performance of the air cooling equipment.

[0003] Chinese patent publication CN216989372U discloses a pipe end forming device. This device mainly consists of a clamping mechanism, a forming mechanism, and a shaping assembly. The clamping mechanism includes a pair of V-blocks, with a positioning mandrel positioned in the middle of each V-block, thus stably fixing the pipe during processing. The forming mechanism includes a pair of pressure plates that can move simultaneously in the same or opposite directions to perform the forming operation on the pipe end. Furthermore, the forming mechanism is movably positioned between the clamping mechanism and the shaping assembly, facilitating continuous processing of the pipe.

[0004] However, from the overall structure of the device, the clamping mechanism and the shaping component are separately mounted on the base plate. While this arrangement ensures the independence of each component to a certain extent, it also brings obvious drawbacks: it results in an excessively large space occupied by the entire device, leading to a waste of space resources, and the low integration due to the dispersed placement of the components. Based on the above analysis of the problems existing in the tube end forming device, this utility model believes it is necessary to disclose a servo-driven tube end forming component, which, through optimized design, improves the space utilization and integration of the equipment. Utility Model Content

[0005] This invention overcomes the shortcomings of the prior art and provides a servo drive tube end forming component with high integration, which helps to improve space utilization.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] A servo drive tube end forming assembly includes a frame main component, on which a mandrel forming module and a clamping execution module are disposed; the mandrel forming module includes a driving component fixed on the frame main component, and the movable end of the driving component is connected to a forming mandrel.

[0008] The clamping execution module includes dynamic clamping blocks located on both radial sides of the forming mandrel. The dynamic clamping blocks on both sides are openable and closable on the main frame component. The dynamic clamping blocks are connected to the wedge blocks, and the wedge blocks are connected to the first servo drive screw module. An inclined plane linkage structure is formed between the dynamic clamping blocks and the wedge blocks. In the working state, the drive component drives the forming mandrel to be axially inserted into the inner cavity of the tube for support. The first servo drive screw module drives the wedge blocks to move. Under the constraint of the inclined plane linkage structure, the dynamic clamping blocks close to clamp and form the tube.

[0009] Furthermore, the main frame component includes a front end plate, in which a front positioning plate is provided, and a mandrel guide hole for application with the forming mandrel is provided on the front positioning plate; a clamping window is provided between the front end plate and the front positioning plate, and a dynamic clamping block is movably disposed in the clamping window.

[0010] Furthermore, the inclined plane linkage structure includes an inclined guide rail disposed at the front end of the inclined wedge block and an inclined groove disposed on the dynamic clamping block, wherein the inclined guide rail and the inclined groove are slidably assembled; the dynamic clamping block is also provided with an anti-disengagement stop to limit the dynamic clamping block from disengaging from the clamping window.

[0011] Furthermore, a T-shaped transmission plate is slidably disposed on the main frame component, the driving component is connected to the upper end of the T-shaped transmission plate, and the lower end of the T-shaped transmission plate is connected to the forming mandrel.

[0012] Furthermore, it also includes a mounting plate, on which the main frame component is mounted. The mounting plate is also equipped with a pipe end forming module, which is arranged side by side with the main frame component. The pipe end forming module is equipped with a hole expansion mold or a hole reduction mold. The mounting plate is slidably connected to an X-axis slide, on which a second servo drive screw module is provided. The second servo drive screw module is connected to the mounting plate to drive the movement of the mounting plate.

[0013] Furthermore, it also includes a Y-axis slide, with an X-axis slide slidably connected to the Y-axis slide, and the Y-axis slide and X-axis slide are orthogonally arranged; a third servo drive screw module is provided on the Y-axis slide, and the third servo drive screw module is connected to the X-axis slide to drive the X-axis slide to move.

[0014] Furthermore, the cross-sectional area of ​​the inclined guide rail is trapezoidal.

[0015] Furthermore, the clamping window is rectangular.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This utility model's servo-driven tube end forming assembly integrates a mandrel forming module and a clamping execution module onto the main frame component. The mandrel forming module provides support for the inner wall of the tube, while the clamping execution module is responsible for clamping and forming the tube. This integrated design effectively improves space utilization and reduces the overall space occupied. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and, together with the embodiments of the present invention, are used to explain the present invention. They do not constitute a limitation thereof. In the drawings:

[0019] Figure 1 This is a 3D view of the servo drive tube end molding assembly;

[0020] Figure 2 This is a side view of the servo drive tube end forming assembly;

[0021] Figure 3 This is a 3D view of the mandrel forming module and the clamping execution module;

[0022] Figure 4 This is a schematic diagram showing the front panel, front positioning plate, and main frame components separated.

[0023] Figure 5 This is a schematic diagram of the separation state of the dynamic clamping block and the wedge block;

[0024] Figure 6 This is a schematic diagram of the pipe being processed.

[0025] In the diagram: 1. Main frame component; 101. Front end plate; 1011. Clamping window; 102. Front positioning plate; 1021. Mandrel guide hole; 2. Mandrel forming module; 201. Drive component; 202. Forming mandrel; 203. T-shaped transmission plate; 3. Clamping execution module; 301. Dynamic clamping block; 3011. Inclined groove; 3012. Anti-disengagement stop; 302. Wedge block; 3021. Inclined guide rail; 303. First servo drive screw module; 4. Mounting plate; 5. Pipe end forming module; 501. Hole expansion mold or hole reduction mold; 6. X-axis slide; 7. Second servo drive screw module; 8. Y-axis slide; 9. Third servo drive screw module;

[0026] A. Pipes. Detailed Implementation

[0027] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0028] like Figures 1 to 6The image shows a servo drive tube end forming assembly for which this utility model is claimed. It includes a frame main component 1, on which a mandrel forming module 2 and a clamping execution module 3 are disposed. The difference from the traditional structure is that both the mandrel forming module 2 and the clamping execution module 3 are disposed on the frame main component 1, which helps to improve space utilization and the integration of the equipment.

[0029] The mandrel forming module 2 includes a drive component 201 fixed on the frame main component 1, and the movable end of the drive component 201 is connected to the forming mandrel 202. A T-shaped transmission plate 203 is slidably arranged on the frame main component 1. The drive component 201 is connected to the upper end of the T-shaped transmission plate 203, and the lower end of the T-shaped transmission plate 203 is connected to the forming mandrel 202. In this embodiment, the drive component 201 is a cylinder. The drive component 201 pushes the T-shaped transmission plate 203, thereby controlling the forming mandrel 202 to extend forward and retract.

[0030] The clamping execution module 3 includes dynamic clamping blocks 301 located on both radial sides of the forming mandrel 202. The dynamic clamping blocks 301 are movably and closably mounted on the frame main component 1. The frame main component 1 includes a front end plate 101, in which a front positioning plate 102 is provided. The front positioning plate 102 has a mandrel guide hole 1021 that corresponds to the forming mandrel 202. Under the action of the driving component 201, the forming mandrel 202 is controlled to move within the mandrel guide hole 1021. The mandrel guide hole 1021 helps improve the smoothness of the movement of the forming mandrel 202. A clamping window 1011 is provided between the front end plate 101 and the front positioning plate 102. The dynamic clamping blocks 301 are movably mounted within the clamping window 1011. The clamping window 1011 is rectangular, and its lateral width is greater than the lateral width of the dynamic clamping blocks 301, thus allowing the dynamic clamping blocks 301 to have lateral movement space.

[0031] The dynamic clamping block 301 is connected to the inclined wedge block 302, and the inclined wedge block 302 is connected to the first servo drive screw module 303. An inclined linkage structure is formed between the dynamic clamping block 301 and the inclined wedge block 302. Specifically, the inclined linkage structure includes an inclined guide rail 3021 provided at the front end of the inclined wedge block 302 and an inclined groove 3011 provided on the dynamic clamping block 301. The inclined guide rail 3021 and the inclined groove 3011 are slidably assembled. The dynamic clamping block 301 is also provided with an anti-disengagement stop 3012 to limit the dynamic clamping block 301 from disengaging from the clamping window 1011.

[0032] The cross-sectional area of ​​the inclined guide rail 3021 is trapezoidal, and the inclined groove 3011 is a dovetail groove that matches the shape of the inclined guide rail 3021, so that the two are assembled and joined tightly.

[0033] Therefore, based on the above structural description, in the working state, the tube to be processed is aligned with the forming mandrel 202. The driving component 201 drives the forming mandrel 202 to be axially inserted into the inner cavity of the tube A for support. The first servo drive screw module 303 drives the wedge block 302 to move. Under the constraint of the inclined plane linkage structure, the dynamic clamping block 301 closes, thereby clamping and shaping the tube A, forming it as shown above. Figure 6 The tube A shape is shown. In this embodiment, there are two forming mandrels 202 arranged vertically, therefore... Figure 6 The pipe A shown has two holes. The forming mandrel 202 is fixed on the T-shaped transmission plate 203. For pipes that need to be processed with different numbers of holes, the T-shaped transmission plate 203 with different numbers of forming mandrels 202 can be replaced. Correspondingly, the front positioning plate 102 is detachably fixed to the frame main component 1 by bolts, so that a front positioning plate 102 with different numbers of mandrel guide holes 1021 can be selected.

[0034] It also includes a mounting plate 4, with the main frame component 1 mounted on the mounting plate 4. The mounting plate 4 is also equipped with a pipe end forming module 5, which is arranged side by side with the main frame component 1. The pipe end forming module 5 is equipped with a hole-expanding mold or a hole-shrinking mold 501. The pipe end forming module 5 also has a motor rotating component to drive the hole-expanding mold or hole-shrinking mold 501 to rotate. That is, the mounting plate 4 integrates the functions of expanding or shrinking the hole of the pipe end and clamping and forming.

[0035] Mounting plate 4 is slidably connected to X-axis slide 6 via guide rails. A second servo drive screw module 7 is mounted on X-axis slide 6 and connected to mounting plate 4 to drive mounting plate 4 to move. It also includes Y-axis slide 8, on which X-axis slide 6 is slidably connected via guide rails. Y-axis slide 8 and X-axis slide 6 are orthogonally arranged. A third servo drive screw module 9 is mounted on Y-axis slide 8 and connected to X-axis slide 6 to drive X-axis slide 6 to move. This arrangement enables tube end forming module 5, mandrel forming module 2, and clamping execution module 3 to perform two-dimensional motion on a planar surface.

[0036] The aforementioned servo-driven lead screw modules are all lead screw modules driven by servo motors. Taking the connection between the wedge block 302 and the first servo-driven lead screw module 303 as an example, the first servo-driven lead screw module 303 includes a servo motor, a lead screw, and a lead screw nut. The wedge block 302 is connected to the lead screw nut, which is threaded onto the lead screw. The lead screw is connected to the servo motor. Therefore, according to the working principle of the lead screw module, the servo motor ultimately moves the wedge block 302. The structural principles of the other second servo-driven lead screw modules 7 and third servo-driven lead screw modules 9 are similar to those described above and will not be elaborated here. By using servo motor drive, the accuracy and stability of the motion can be improved.

[0037] This utility model's servo-driven tube end forming assembly integrates a mandrel forming module 2 and a clamping execution module 3 onto the main frame component 1. The mandrel forming module 2 provides support for the inner wall of the tube, while the clamping execution module 3 is responsible for clamping and forming the tube. This integrated design effectively improves space utilization and reduces the overall space occupied.

[0038] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. However, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A servo drive tube end forming assembly, characterized in that: It includes a frame main component (1), on which a mandrel forming module (2) and a clamping execution module (3) are provided; the mandrel forming module (2) includes a drive component (201) fixed on the frame main component (1), and the movable end of the drive component (201) is connected to a forming mandrel (202); The clamping execution module (3) includes dynamic clamping blocks (301) located on both radial sides of the forming mandrel (202). The dynamic clamping blocks (301) on both sides are openable and closable on the frame main component (1). The dynamic clamping blocks (301) are connected to the inclined wedge blocks (302), and the inclined wedge blocks (302) are connected to the first servo drive screw module (303). An inclined plane linkage structure is formed between the dynamic clamping blocks (301) and the inclined wedge blocks (302). In the working state, the drive component (201) drives the forming mandrel (202) to be axially inserted into the inner cavity of the tube (A) for support. The first servo drive screw module (303) drives the inclined wedge blocks (302) to move. Under the constraint of the inclined plane linkage structure, the dynamic clamping blocks (301) are closed to clamp and form the tube (A).

2. The servo drive tube end forming assembly according to claim 1, characterized in that: The main frame component (1) includes a front end plate (101), a front positioning plate (102) is provided in the front end plate (101), and a mandrel guide hole (1021) is provided on the front positioning plate (102) to correspond to the forming mandrel (202); a clamping window (1011) is provided between the front end plate (101) and the front positioning plate (102), and a dynamic clamping block (301) is movably disposed in the clamping window (1011).

3. The servo drive tube end forming assembly according to claim 1, characterized in that: The inclined plane linkage structure includes an inclined guide rail (3021) disposed at the front end of the inclined wedge block (302) and an inclined groove (3011) disposed on the dynamic clamping block (301). The inclined guide rail (3021) and the inclined groove (3011) are slidably assembled. The dynamic clamping block (301) is also provided with an anti-disengagement stop (3012) to limit the dynamic clamping block (301) from disengaging from the clamping window (1011).

4. The servo drive tube end forming assembly according to claim 1, characterized in that: A T-shaped transmission plate (203) is slidably arranged on the main frame component (1). The driving component (201) is connected to the upper end of the T-shaped transmission plate (203), and the lower end of the T-shaped transmission plate (203) is connected to the forming mandrel (202).

5. The servo drive tube end forming assembly according to claim 1, characterized in that: It also includes a mounting plate (4), the main frame component (1) is mounted on the mounting plate (4), and the mounting plate (4) is also provided with a pipe end forming module (5). The pipe end forming module (5) is arranged side by side with the main frame component (1), and the pipe end forming module (5) is provided with a hole expansion mold or a hole reduction mold (501). The mounting plate (4) is slidably connected to the X-axis slide table (6), and the X-axis slide table (6) is provided with a second servo drive screw module (7). The second servo drive screw module (7) is connected to the mounting plate (4) to drive the mounting plate (4) to move.

6. The servo drive tube end forming assembly according to claim 5, characterized in that: It also includes a Y-axis slide (8), and an X-axis slide (6) is slidably connected to the Y-axis slide (8). The Y-axis slide (8) and the X-axis slide (6) are orthogonally arranged. A third servo drive screw module (9) is provided on the Y-axis slide (8). The third servo drive screw module (9) is connected to the X-axis slide (6) to drive the X-axis slide (6) to move.

7. The servo drive tube end forming assembly according to claim 3, characterized in that: The cross-sectional area of ​​the inclined guide rail (3021) is trapezoidal.

8. The servo drive tube end forming assembly according to claim 3, characterized in that: The clamping window (1011) is rectangular.

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