Resin sand production device
By introducing quantitative components and complex mixing components into the resin sand production device, the problems of difficult material addition and mixing dead zones have been solved, achieving consistent material ratios and uniform mixing, thus improving the quality of castings.
Patent Information
- Application Number
- CN202520575889.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-31
AI Technical Summary
Existing resin sand production equipment cannot quantitatively control the amount of material added, resulting in inconsistent material ratios, which affects the uniformity and stability of the mixture. At the same time, the unidirectional stirring direction easily creates dead zones, leading to uneven mixing.
It adopts a quantitative component and a complex mixing component design, including a feeding tray and multiple mixing plates. It achieves quantitative material delivery and bidirectional mixing through motor drive, ensuring consistent material ratio and eliminating mixing dead zones.
It achieves precise control of material ratios and comprehensive mixing, improving the uniformity of the mixture and thus enhancing the quality and performance of the castings.
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Figure CN223932524U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of resin sand production technology, specifically to a resin sand production device. Background Technology
[0002] Resin sand is a composite material formed by mixing resin with sand particles. It is widely used in the foundry industry. Resin sand cores have high strength and hardness, which can maintain the precise size and shape of castings and reduce casting deformation and defects.
[0003] Chinese Patent Publication No. CN208245737U discloses a "Resin Sand Production Device," comprising a screw conveyor and a mixing device connected to the screw conveyor. A feeding pipe is provided between the mixing device and the screw conveyor, and a detachable discharge port is provided between the feeding pipe and the mixing device. A magnetic sieve plate is provided inside the feeding pipe. The mixing device includes a mixing drum containing helical mixing blades connected to a motor for driving their rotation. A hollow jacket is provided on the outer wall of the mixing drum, containing coolant. The outer wall of the jacket is hinged to the screw conveyor via a first connecting rod. The mixing device is also connected to a drive cylinder. This resin sand production device can ensure uniform mixing of the resin sand and simultaneously cool the resin sand during mixing, slowing down the hardening rate of the resin sand.
[0004] While existing technologies can stir materials, they cannot quantitatively control the amount of material added during use. The amount of raw materials added is difficult to control precisely, which may result in too much or too little raw material entering the production process. This leads to inconsistent proportions of materials such as sand, curing agent, and resin, affecting the uniformity and stability of the mixture. In addition, the stirring direction is unidirectional and the stirring time is long, which can easily create stirring dead zones in the mixing container. That is, in some areas, the stirring action of the blades is not reached or is weak, resulting in uneven mixing of materials such as sand, curing agent, and resin in these areas. Utility Model Content
[0005] The purpose of this invention is to provide a resin sand production device to solve the problems in the prior art where the amount of material added cannot be quantitatively controlled during use, the amount of raw materials added is difficult to control precisely, and too much or too little raw material may enter the production process, resulting in inconsistent proportions of materials such as sand, curing agent and resin, affecting the uniformity and stability of the mixture. At the same time, the stirring direction is unidirectional and the stirring time is long during use, and it is easy to form stirring dead zones in the stirring container, that is, in some areas the stirring action of the blades is not reached or the action is weak, resulting in uneven mixing of materials such as sand, curing agent and resin in these areas.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a resin sand production device, including a mixing tank, wherein a metering component is provided on the top of the mixing tank, and a mixing component is provided inside the mixing tank;
[0007] The quantitative component includes a feeding box, and a power column is rotatably embedded inside the feeding box. A feeding disc is fixedly connected to the outer surface of the power column. A discharge funnel is fixedly connected to the top of the outer surface of the feeding box. The feeding box is fixedly connected to the top of the outer surface of the mixing tank.
[0008] The stirring assembly includes a fixed plate, and a rotating rod is rotatably embedded inside the fixed plate. A lower connecting plate is fixedly connected to the outer surface of the rotating rod, and multiple lower stirring plates are fixedly connected to the outer surface of the lower connecting plate. A connecting cylinder is rotatably embedded inside the fixed plate, and an upper connecting plate is fixedly connected to the outer surface of the connecting cylinder. Multiple upper stirring plates are fixedly connected to the outer surface of the upper connecting plate. The rotating rod is rotatably embedded inside the connecting cylinder.
[0009] Preferably, a motor plate is fixedly connected to one side of the outer surface of the feeding box, and a feeding motor is provided on the top of the outer surface of the motor plate, and the output shaft of the feeding motor is fixedly connected to the power column.
[0010] Preferably, a power gear is fixedly connected to the outer surface of the rotating rod, a first rotating column is rotatably embedded inside the fixed plate, and an upper transmission gear is fixedly connected to the outer surface of the first rotating column, the outer surface of the upper transmission gear meshing with the second rotating column.
[0011] Preferably, a second rotating column is rotatably embedded inside the fixed plate, and a lower transmission gear is fixedly connected to the outer surface of the second rotating column, the outer surface of the lower transmission gear meshing with the upper transmission gear.
[0012] Preferably, a connecting gear is fixedly connected to the outer surface of the connecting cylinder, and the outer surface of the connecting gear meshes with the lower transmission gear, and the rotating rod is rotatably embedded inside the connecting gear.
[0013] Preferably, a stirring motor is fixedly connected to the top of the outer surface of the fixed plate, and the output shaft of the stirring motor is fixedly connected to the rotating rod.
[0014] Preferably, the outer surface of the mixing tank is fixedly connected with multiple support legs, and the interior of the mixing tank is provided with a discharge port.
[0015] Compared with the prior art, the beneficial effects achieved by this utility model are:
[0016] Firstly, this invention uses a feeding funnel to add raw materials and curing agents into the feeding box. By activating the feeding motor on top of the motor plate, the output shaft of the feeding motor is fixedly connected to a power column. The feeding motor drives the power column to rotate, which in turn drives the connected feeding disc to rotate. The rotating feeding disc then transports the material inside the feeding funnel into the mixing tank. The feeding disc delivers material with each rotation. This technical solution ensures that the proportions of sand, curing agent, and resin remain consistent each time they are fed, thus guaranteeing the uniformity of the mixture. This is crucial for improving the quality and performance of castings.
[0017] Secondly, this utility model utilizes a stirring motor located at the top of a fixed plate. The output shaft of the stirring motor is fixedly connected to a rotating rod, which is rotatably embedded inside a connecting cylinder and a connecting gear. The rotating rod connects to a lower connecting plate, directly driving the lower connecting plate and the lower stirring plate to rotate. When the rotating rod rotates, it drives the connected power gear to rotate, which in turn drives the geared upper transmission gear to rotate. The upper transmission gear then drives the geared lower transmission gear to rotate, which in turn drives the geared connecting gear to rotate. Through the transmission between the upper and lower transmission gears, the connecting gear and the rotating rod rotate in opposite directions. The connecting gear connects to the upper connecting plate via the connecting cylinder, driving the upper connecting plate and the upper stirring plate to rotate. The stirring motor drives the lower and upper stirring plates to rotate in opposite directions. This technical solution creates a more complex fluid motion, allowing materials such as sand, curing agent, and resin to be more thoroughly mixed within the mixing tank. This helps eliminate the dead zones caused by unidirectional stirring and ensures the uniformity of the mixture. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a three-dimensional structural diagram of the quantitative component of this utility model;
[0020] Figure 3 This is a three-dimensional structural diagram of the stirring assembly of this utility model;
[0021] Figure 4 This is a three-dimensional structural diagram of the back of the stirring assembly of this utility model.
[0022] The components include: 1. Mixing tank; 101. Discharge port; 102. Support leg; 2. Feeding box; 201. Discharge funnel; 202. Power column; 203. Feeding plate; 3. Discharge motor; 301. Motor plate; 4. Fixing plate; 401. First rotating column; 402. Second rotating column; 5. Rotating rod; 501. Lower connecting plate; 502. Lower mixing plate; 6. Power gear; 601. Upper transmission gear; 602. Lower transmission gear; 603. Connecting gear; 7. Connecting cylinder; 701. Upper connecting plate; 702. Upper mixing plate; 8. Mixing motor. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-4 A resin sand production apparatus includes a mixing tank 1, a metering component is provided on the top of the mixing tank 1, and a mixing component is provided inside the mixing tank 1.
[0025] The quantitative component includes a feeding box 2, and a power column 202 is rotatably embedded inside the feeding box 2. A feeding plate 203 is fixedly connected to the outer surface of the power column 202. A discharge funnel 201 is fixedly connected to the top of the outer surface of the feeding box 2. The feeding box 2 is fixedly connected to the top of the outer surface of the mixing tank 1.
[0026] The stirring assembly includes a fixed plate 4, and a rotating rod 5 is rotatably embedded inside the fixed plate 4. A lower connecting plate 501 is fixedly connected to the outer surface of the rotating rod 5, and multiple lower stirring plates 502 are fixedly connected to the outer surface of the lower connecting plate 501. A connecting cylinder 7 is rotatably embedded inside the fixed plate 4, and an upper connecting plate 701 is fixedly connected to the outer surface of the connecting cylinder 7. Multiple upper stirring plates 702 are fixedly connected to the outer surface of the upper connecting plate 701. The rotating rod 5 is rotatably embedded inside the connecting cylinder 7.
[0027] Through the above technical solution, raw materials and curing agents are added into the feeding box 2 through the feeding funnel 201. The feeding motor 3 on the top of the motor plate 301 is activated. The output shaft of the feeding motor 3 is fixedly connected to the power column 202. The feeding motor 3 drives the power column 202 to rotate, which in turn drives the connected feeding disc 203 to rotate. The rotation of the feeding disc 203 then transports the material inside the feeding funnel 201 into the mixing box 1. The feeding disc 203 delivers material with each rotation. This technical solution ensures that the proportions of sand, curing agent, and resin are consistent each time they are fed, thus guaranteeing the uniformity of the mixture. This is crucial for improving the quality and performance of the castings.
[0028] With the above technical solution, assuming the material has entered the mixing tank 1, the stirring motor 8 on the top of the fixed plate 4 is activated. The output shaft of the stirring motor 8 is fixedly connected to the rotating rod 5. The rotating rod 5 is rotatably embedded inside the connecting cylinder 7 and the connecting gear 603. The rotating rod 5 is connected to the lower connecting plate 501. The rotating rod 5 directly drives the lower connecting plate 501 and the lower stirring plate 502 to rotate. When the rotating rod 5 rotates, it drives the connected power gear 6 to rotate. The rotation of the power gear 6 drives the geared upper transmission gear 601 to rotate. The rotation of the upper transmission gear 601 drives the geared lower transmission gear 602 to rotate. The rotation of the lower transmission gear 602 drives the geared connecting gear 603 to rotate. The upper drive gear 601 and the lower drive gear 602 drive the upper connecting gear 603 to rotate in the opposite direction to the rotation of the rotating rod 5. The connecting gear 603 is connected to the upper connecting plate 701 through the connecting cylinder 7. The connecting gear 603 drives the upper connecting plate 701 and the upper stirring plate 702 to rotate. The stirring motor 8 drives the lower stirring plate 502 and the upper stirring plate 702 to rotate in opposite directions. Through the above technical solution, a more complex fluid motion is formed, so that materials such as sand, curing agent and resin are more thoroughly mixed in the mixing tank 1. This helps to eliminate the stirring dead zone formed by unidirectional stirring and ensures the uniformity of each part of the mixture.
[0029] Specifically, a motor plate 301 is fixedly connected to one side of the outer surface of the feeding box 2, and a feeding motor 3 is provided on the top of the outer surface of the motor plate 301. The output shaft of the feeding motor 3 is fixedly connected to the power column 202.
[0030] Through the above technical solution, the feeding motor 3 drives the power column 202 to rotate, and the rotation of the power column 202 drives the connected feeding plate 203 to rotate.
[0031] Specifically, a power gear 6 is fixedly connected to the outer surface of the rotating rod 5, and a first rotating column 401 is rotatably embedded inside the fixed plate 4. An upper transmission gear 601 is fixedly connected to the outer surface of the first rotating column 401, and the outer surface of the upper transmission gear 601 meshes with the second rotating column 402.
[0032] Through the above technical solution, when the rotating rod 5 rotates, it drives the connected power gear 6 to rotate, and the rotation of the power gear 6 drives the geared upper transmission gear 601 to rotate.
[0033] Specifically, the second rotating column 402 is rotatably embedded inside the fixed plate 4, and the outer surface of the second rotating column 402 is fixedly connected to the lower transmission gear 602, and the outer surface of the lower transmission gear 602 meshes with the upper transmission gear 601.
[0034] Through the above technical solution, the upper transmission gear 601 rotates, thereby driving the geared lower transmission gear 602 to rotate.
[0035] Specifically, a connecting gear 603 is fixedly connected to the outer surface of the connecting cylinder 7, and the outer surface of the connecting gear 603 meshes with the lower transmission gear 602. The rotating rod 5 is rotatably embedded inside the connecting gear 603.
[0036] Through the above technical solution, the lower transmission gear 602 rotates, thereby driving the geared connecting gear 603 to rotate.
[0037] Specifically, a stirring motor 8 is fixedly connected to the top of the outer surface of the fixed plate 4, and the output shaft of the stirring motor 8 is fixedly connected to the rotating rod 5.
[0038] Through the above technical solution, the stirring motor 8 drives the rotating rod 5 to rotate.
[0039] Specifically, the outer surface of the mixing tank 1 is fixedly connected with multiple support legs 102, and the interior of the mixing tank 1 is provided with a discharge port 101.
[0040] With the above technical solution, the mixing tank 1 is supported by the support leg 102, and the material is discharged through the discharge port 101.
[0041] In use, raw materials and curing agents are added into the feeding box 2 through the feeding funnel 201. The feeding motor 3 on the top of the motor plate 301 is turned on. The output shaft of the feeding motor 3 is fixedly connected to the power column 202. The feeding motor 3 drives the power column 202 to rotate. The rotation of the power column 202 drives the connected feeding disc 203 to rotate. The rotation of the feeding disc 203 drives the material inside the feeding funnel 201 to be transported into the mixing box 1. The feeding disc 203 transports material for each rotation. Through the above technical solution, the proportion of sand, curing agent and resin and other materials is kept consistent each time they are fed, thereby ensuring the uniformity of the mixture. This is crucial for improving the quality and performance of castings. Assuming the material has already entered the mixing tank 1, the stirring motor 8 on top of the fixed plate 4 is activated. The output shaft of the stirring motor 8 is fixedly connected to the rotating rod 5. The rotating rod 5 is rotatably embedded inside the connecting cylinder 7 and the connecting gear 603. The rotating rod 5 connects to the lower connecting plate 501. The rotation of the rotating rod 5 directly drives the lower connecting plate 501 and the lower stirring plate 502 to rotate. When the rotating rod 5 rotates, it drives the connected power gear 6 to rotate. The rotation of the power gear 6 drives the geared upper transmission gear 601 to rotate. The rotation of the upper transmission gear 601 drives the geared lower transmission gear 602 to rotate. The rotation of the lower transmission gear 602 drives the geared connecting gear. The gear 603 rotates, and through the transmission of the upper transmission gear 601 and the lower transmission gear 602, the connecting gear 603 rotates in the opposite direction to the rotating rod 5. The connecting gear 603 is connected to the upper connecting plate 701 through the connecting cylinder 7. The connecting gear 603 drives the upper connecting plate 701 and the upper stirring plate 702 to rotate. The stirring motor 8 drives the lower stirring plate 502 and the upper stirring plate 702 to rotate, and the lower stirring plate 502 rotates in the opposite direction to the upper stirring plate 702. Through the above technical solution, a more complex fluid motion is formed, so that materials such as sand, curing agent and resin are more thoroughly mixed in the mixing tank 1. This helps to eliminate the stirring dead corners formed by unidirectional stirring and ensures the uniformity of each part of the mixture.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A resin sand production apparatus, comprising a mixing tank (1), characterized in that: A metering component is provided on the top of the mixing tank (1), and a stirring component is provided inside the mixing tank (1); The quantitative component includes a feeding box (2), and a power column (202) is rotatably embedded inside the feeding box (2). A feeding plate (203) is fixedly connected to the outer surface of the power column (202). A discharge funnel (201) is fixedly connected to the top of the outer surface of the feeding box (2). The feeding box (2) is fixedly connected to the top of the outer surface of the mixing tank (1). The stirring assembly includes a fixed plate (4), and a rotating rod (5) is rotatably embedded inside the fixed plate (4). A lower connecting plate (501) is fixedly connected to the outer surface of the rotating rod (5), and a plurality of lower stirring plates (502) are fixedly connected to the outer surface of the lower connecting plate (501). A connecting cylinder (7) is rotatably embedded inside the fixed plate (4), and an upper connecting plate (701) is fixedly connected to the outer surface of the connecting cylinder (7). A plurality of upper stirring plates (702) are fixedly connected to the outer surface of the upper connecting plate (701). The rotating rod (5) is rotatably embedded inside the connecting cylinder (7).
2. The resin sand production apparatus according to claim 1, characterized in that: A motor plate (301) is fixedly connected to one side of the outer surface of the feeding box (2), and a feeding motor (3) is provided on the top of the outer surface of the motor plate (301). The output shaft of the feeding motor (3) is fixedly connected to the power column (202).
3. The resin sand production apparatus according to claim 1, characterized in that: The outer surface of the rotating rod (5) is fixedly connected to a power gear (6), and the inside of the fixed plate (4) is rotatably embedded with a first rotating column (401), and the outer surface of the first rotating column (401) is fixedly connected to an upper transmission gear (601), and the outer surface of the upper transmission gear (601) meshes with the second rotating column (402).
4. The resin sand production apparatus according to claim 1, characterized in that: The fixed plate (4) is internally fitted with a second rotating column (402), and the outer surface of the second rotating column (402) is fixedly connected with a lower transmission gear (602), the outer surface of the lower transmission gear (602) meshing with the upper transmission gear (601).
5. The resin sand production apparatus according to claim 1, characterized in that: The outer surface of the connecting cylinder (7) is fixedly connected to a connecting gear (603), and the outer surface of the connecting gear (603) meshes with the lower transmission gear (602). The rotating rod (5) is rotatably embedded inside the connecting gear (603).
6. The resin sand production apparatus according to claim 1, characterized in that: A stirring motor (8) is fixedly connected to the top of the outer surface of the fixed plate (4), and the output shaft of the stirring motor (8) is fixedly connected to the rotating rod (5).
7. The resin sand production apparatus according to claim 1, characterized in that: The outer surface of the mixing tank (1) is fixedly connected with multiple support legs (102), and the inside of the mixing tank (1) is provided with a discharge port (101).
Citation Information
Patent Citations
Resin sand apparatus for producing
CN208245737U