Solar aluminum frame forming machining die

Abstract

The utility model relates to a solar aluminum frame forming machining die, which belongs to the technical field of solar aluminum frame forming machining and comprises a machining box and a positioning machining die, and a positioning cutting structure is arranged in the machining box. And the positioning cutting structure comprises a positioning frame and a limiting column which are fixedly connected to the interior of the machining box, feeding ports are formed in the left side and the right side of the machining box, a positioning groove is formed in the middle of the positioning machining mold, an output shaft of the servo motor is fixedly connected with a rotating disc, and a cutting saw blade is fixedly installed on the inner side of the rotating disc. According to the solar aluminum frame forming machining mold, by arranging the positioning cutting structure, aluminum materials can be accurately and stably positioned and cut, so that the situation that the aluminum materials move or shake in the cutting process is avoided, a cut port is smoother, the appearance quality of a product is improved, and the production efficiency is improved. And subsequent processing and assembling are also facilitated.

Description

Technical Field

[0001] This utility model relates to the field of solar aluminum frame forming and processing technology, specifically a solar aluminum frame forming and processing mold. Background Technology

[0002] Aluminum frames for solar cells are aluminum alloy profile frames used to fix and seal solar cell modules. They not only enhance the strength of the modules and extend their service life, but also facilitate transportation and installation.

[0003] The main material for solar panel aluminum frames is aluminum alloy, usually 6063 alloy, because it has excellent strength and toughness. After purchasing raw materials, visual inspection, chemical composition analysis and performance testing are required to ensure that the materials meet the production standard requirements. Then, the aluminum alloy material is cut according to the product specifications for subsequent processing. Processing molds are needed in the forming process of solar panel aluminum frames to shape them. Currently available processing molds have high cutting efficiency.

[0004] However, the existing processing molds are not precise and stable enough in positioning the aluminum material, which makes it easy for the aluminum material to move or shake during the cutting process. This results in the cut end not being flat and smooth, which in turn reduces the appearance quality of the product. Therefore, a solar aluminum frame forming processing mold is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a solar panel aluminum frame forming and processing mold, which solves the problem that the positioning of aluminum material in existing processing molds is not precise and stable enough, which leads to the aluminum material moving or shaking during the cutting process, resulting in an uneven and unsmooth cutting end and thus reducing the appearance quality of the product.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a solar aluminum frame forming and processing mold, comprising a processing box and a positioning processing mold, wherein the processing box is provided with a positioning and cutting structure inside;

[0007] The positioning and cutting structure includes a positioning frame and a limiting post fixedly connected inside the processing box. The processing box has feed ports on the left and right sides. The positioning processing mold has a positioning groove in the middle. Electric push rods are fixedly connected to the front and rear ends of the positioning frame. A slider is fixedly connected to the output shaft of the electric push rod. A positioning plate is fixedly connected to the top of the slider. A hydraulic cylinder is fixedly connected to the top of the processing box. A lifting platform is fixedly connected to the output shaft of the hydraulic cylinder. A cutting frame is fixedly installed at the bottom of the lifting platform. A servo motor is fixedly connected to the outside of the cutting frame. A rotating disk is fixedly connected to the output shaft of the servo motor. A cutting saw blade is fixedly installed on the inside of the rotating disk.

[0008] Furthermore, there are two positioning frames and two positioning processing molds, and they are both symmetrically distributed from left to right.

[0009] Furthermore, a movable rod is fixedly connected to the inner side of the positioning frame, and the slider is slidably connected to the movable rod.

[0010] Furthermore, there are four limiting posts, and the lifting platform is slidably connected to the limiting posts.

[0011] Furthermore, a support block is fixedly connected to the four sides of the bottom of the processing box, and a base is fixedly connected to the top of the support block.

[0012] Furthermore, a chip discharge port is provided at the center of the bottom of the processing box, and a strip groove is provided at the center of the top of the base platform.

[0013] Furthermore, an observation window is fixedly installed at the front end of the processing box, and an explosion-proof glass panel is fixedly connected to the inner side of the observation window.

[0014] Compared with the prior art, this utility model provides a mold for forming and processing aluminum frames for solar panels, which has the following advantages:

[0015] This solar panel aluminum frame forming mold, through the setting of a positioning and cutting structure, can perform precise and stable positioning and cutting of aluminum material, so as to avoid the aluminum material from moving or shaking during the cutting process, thereby making the cutting end flatter and smoother. This not only improves the appearance quality of the product, but also facilitates subsequent processing and assembly. Attached Figure Description

[0016] Figure 1 This is a cross-sectional view of the structure of this utility model;

[0017] Figure 2 This is a top view of the structure of this utility model;

[0018] Figure 3 This is a three-dimensional structural view of the base of this utility model;

[0019] Figure 4 This is a front view of the structure of this utility model.

[0020] In the diagram: 1. Processing box, 2. Positioning processing mold, 3. Positioning frame, 4. Limiting post, 5. Limiting post, 6. Positioning groove, 7. Electric push rod, 8. Slider, 9. Positioning plate, 10. Hydraulic cylinder, 11. Lifting platform, 12. Cutting frame, 13. Servo motor, 14. Rotary disk, 15. Cutting saw blade, 16. Support block, 17. Base platform, 18. Chip discharge port, 19. Strip groove, 20. Observation window, 21. Explosion-proof glass panel. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1:

[0023] Please see Figures 1 to 2 The solar aluminum frame forming and processing mold in this embodiment includes a processing box 1 and a positioning processing mold 2. The processing box 1 is provided with a positioning and cutting structure inside.

[0024] The positioning and cutting structure includes a positioning frame 3 and a limiting post 4 fixedly connected inside the processing box 1. Feed inlets 5 are provided on the left and right sides of the processing box 1. A positioning groove 6 is provided in the middle of the positioning processing mold 2. Electric push rods 7 are fixedly connected to the front and rear ends of the positioning frame 3. A slider 8 is fixedly connected to the output shaft of the electric push rod 7. A positioning plate 9 is fixedly connected to the top of the slider 8. A hydraulic cylinder 10 is fixedly connected to the top of the processing box 1. A lifting platform 11 is fixedly connected to the output shaft of the hydraulic cylinder 10. A cutting frame 12 is fixedly installed at the bottom of the lifting platform 11. A servo motor 13 is fixedly connected to the outside of the cutting frame 12. A rotating disk 1 is fixedly connected to the output shaft of the servo motor 13. 4. A cutting saw blade 15 is fixedly installed on the inner side of the rotating disk 14. When in use, the aluminum material to be cut is inserted and passed through the feed port 5, so that the aluminum material is located inside the positioning groove 6 of the processing mold 2. At this time, the electric push rod 7 is started, which drives the slider 8 to slide continuously on the outer surface of the movable rod. Thus, the slider 8 drives the positioning plate 9 to approach the aluminum material, so that the positioning plate 9 finally clamps the front and rear ends of the aluminum material, thereby achieving precise and stable positioning to avoid the aluminum material from moving or shaking during the cutting process. This makes the cutting end flatter and smoother, which not only improves the appearance quality of the product, but also facilitates subsequent processing and assembly.

[0025] Once the aluminum material is positioned, the hydraulic cylinder 10 and servo motor 13 are activated, which in turn drives the continuously rotating cutting saw blade 15 to move vertically downwards via the lifting platform 11, thereby approaching the aluminum material and ultimately cutting it.

[0026] It should be noted that there are a total of four sets of electric actuators 7, which are relatively distributed and have the same speed. The four sets of electric actuators 7 are controlled in parallel and synchronously by the same controller.

[0027] It should be understood that there are two positioning frames 3 and two positioning processing molds 2, and they are symmetrically distributed from left to right. The inner side of the positioning frame 3 is fixedly connected to a movable rod, the slider 8 is slidably connected to the movable rod, and there are four limit posts 4. The lifting platform 11 is slidably connected to the limit posts 4.

[0028] Example 2:

[0029] Please see Figure 1 , Figure 3 and Figure 4 Based on Embodiment 1, support blocks 16 are fixedly connected to the four sides of the bottom of the processing box 1, and a base platform 17 is fixedly connected to the top of the support blocks 16. A chip discharge port 18 is opened in the middle of the bottom of the processing box 1, and a strip groove 19 is opened in the middle of the top of the base platform 17. By setting the chip discharge port 18 and the strip groove 19, the waste generated during cutting can be discharged into the strip groove 19 at the top of the base platform 17 through the chip discharge port 18 for centralized processing.

[0030] The front end of the processing box 1 is fixedly equipped with an observation window 20, and the inner side of the observation window 20 is fixedly connected with an explosion-proof glass panel 21.

[0031] The working principle of the above embodiments is as follows:

[0032] In use, the aluminum material to be cut is inserted and passed through the feed port 5, so that the aluminum material is positioned inside the positioning groove 6 of the processing mold 2. At this time, the electric push rod 7 is activated, which drives the slider 8 to slide continuously on the outer surface of the movable rod. The slider 8 drives the positioning plate 9 to approach the aluminum material, so that the positioning plate 9 finally clamps the front and rear ends of the aluminum material, thereby achieving precise and stable positioning to avoid the aluminum material from moving or shaking during the cutting process. After the aluminum material is positioned, the hydraulic cylinder 10 and the servo motor 13 are activated, which drives the continuously rotating cutting saw blade 15 to move vertically downward through the lifting platform 11, thereby approaching the aluminum material and finally cutting it.

[0033] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. Any method that can achieve its beneficial effect can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can control the electrical components through simple programming. Moreover, the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this embodiment.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A solar panel aluminum frame forming and processing mold, comprising a processing box (1) and a positioning processing mold (2), characterized in that: The processing box (1) is equipped with a positioning and cutting structure inside; The positioning and cutting structure includes a positioning frame (3) and a limiting post (4) fixedly connected inside the processing box (1). The processing box (1) has a feed port (5) on the left and right sides. The positioning processing mold (2) has a positioning groove (6) in the middle. The front and rear ends of the positioning frame (3) are fixedly connected to an electric push rod (7). The output shaft of the electric push rod (7) is fixedly connected to a slider (8). The top of the slider (8) is fixedly connected to a positioning plate (9). The top of the processing box (1) is fixedly connected to a hydraulic cylinder (10). The output shaft of the hydraulic cylinder (10) is fixedly connected to a lifting platform (11). The bottom of the lifting platform (11) is fixedly installed with a cutting frame (12). The outer side of the cutting frame (12) is fixedly connected to a servo motor (13). The output shaft of the servo motor (13) is fixedly connected to a rotating disk (14). The inner side of the rotating disk (14) is fixedly installed with a cutting saw blade (15).

2. The solar panel aluminum frame forming mold according to claim 1, characterized in that: The number of positioning frames (3) and positioning processing molds (2) are both two, and they are symmetrically distributed from left to right.

3. The solar panel aluminum frame forming mold according to claim 1, characterized in that: A movable rod is fixedly connected to the inner side of the positioning frame (3), and the slider (8) is slidably connected to the movable rod.

4. The solar panel aluminum frame forming mold according to claim 1, characterized in that: The number of the limiting posts (4) is four, and the lifting platform (11) is slidably connected to the limiting posts (4).

5. The solar panel aluminum frame forming mold according to claim 1, characterized in that: Support blocks (16) are fixedly connected around the bottom of the processing box (1), and a base platform (17) is fixedly connected to the top of the support blocks (16).

6. The solar panel aluminum frame forming mold according to claim 5, characterized in that: The processing box (1) has a chip discharge port (18) at the middle of its bottom end, and the base (17) has a strip groove (19) at the middle of its top end.

7. The solar panel aluminum frame forming mold according to claim 1, characterized in that: An observation window (20) is fixedly installed at the front end of the processing box (1), and an explosion-proof glass panel (21) is fixedly connected to the inner side of the observation window (20).

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