Automatic press-fitting equipment for stand column of water-air intercooler

Abstract

The utility model provides automatic press-fitting equipment for a water-air intercooler stand column, and relates to the technical field of water-air intercooler machining, the automatic press-fitting equipment comprises an equipment whole body, a left tool lower die is installed at the position, close to the left side, in the equipment whole body, and a left tool upper die is installed above the left tool lower die and also located at the left side of the inner side of the equipment whole body; a right tool lower die is installed at the position, close to the right side, of the interior of the equipment whole, and a right tool upper die is installed above the right tool lower die and located on the right side of the interior of the equipment whole. Through the design, press fitting can be effectively conducted on the water-air intercooler, and the press fitting effect can be effectively guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of water-air cooler processing technology, and in particular to an automated pressing equipment for water-air cooler columns. Background Technology

[0002] Water-air coolers use water as the cooling medium and are mainly used for cooling the pressurized air in engines of vehicles, ships, generator sets, etc. They are energy-saving and environmentally friendly products that help increase power and reduce emissions.

[0003] In existing technologies, water-to-air intercoolers are energy-saving and environmentally friendly products. However, before being used in vehicles, ships, or engine sets, water-to-air intercoolers need to be manufactured in factories. During the manufacturing process, the columns of the water-to-air intercoolers need to be press-fitted. However, existing water-to-air intercooler column press-fitting equipment is mostly done manually, which results in poor press-fitting effect. Therefore, we propose an automated press-fitting equipment for water-to-air intercooler columns. Utility Model Content

[0004] The purpose of this utility model is to solve the shortcomings of the existing technology. Water-air intercooler is an energy-saving and environmentally friendly product. Before it can be used in vehicles, ships and engine sets, it needs to be manufactured in the factory. During the manufacturing process, the water-air intercooler column needs to be press-fitted. However, the existing water-air intercooler column press-fitting equipment is mostly done manually, which results in poor press-fitting effect.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automated press-fitting device for a water-air cooler column includes a complete device. A left lower tooling mold is installed inside the complete device near the left side. A left upper tooling mold is installed above the left lower tooling mold and also located on the inner left side of the complete device. A right lower tooling mold is installed inside the complete device near the right side. A right upper tooling mold is installed above the right lower tooling mold and also located on the inner right side of the complete device.

[0007] As a preferred embodiment of this utility model, the top of the left tooling lower mold has two symmetrically arranged column-shaped holes, and the bottom of the left tooling lower mold has a first support roller fixedly connected to all four corners. The bottom of the left tooling lower mold has a mold closing positioning pin symmetrically fixedly connected to both sides, and the mold closing positioning pin penetrates to the top of the left tooling lower mold. The bottom of the first support roller is fixedly connected to a base plate, and the top of the base plate has a product removal lifting cylinder symmetrically fixedly connected to both the front and back sides, and the top of the product removal lifting cylinder penetrates the left tooling lower mold.

[0008] As a preferred embodiment of this utility model, a first guide post is installed through all four corners of the upper mold of the left tooling. A left lower pressing moving plate is fixedly connected to the top of the first guide post. A second guide post is fixedly connected through all four corners of the left lower pressing moving plate. A left top plate is fixedly connected to the top of the left lower pressing moving plate. A left lower pressing electric cylinder is fixedly connected to the bottom of the left top plate.

[0009] The technical effect of adopting the above-mentioned further solution is that, by setting the lower left electric cylinder, the lower left electric cylinder can effectively drive the lower left pressing moving plate to press down along the first guide column, thereby facilitating the pressing of the column.

[0010] As a preferred embodiment of this utility model, a compression cylinder is fixedly connected to the bottom of the upper mold of the left tooling, a compression plate is fixedly connected to the output end of the compression cylinder, and a left shell contouring pressure plate is installed below the compression plate.

[0011] The technical effect of adopting the above-mentioned further solution is that, by setting up the extrusion cylinder, the extrusion cylinder can drive the extrusion plate and the left housing conformal pressure plate to press down, thereby effectively pressing the column.

[0012] As a preferred embodiment of this utility model, the top of the right tooling lower mold is symmetrically fixed with a product pressing gap support block, and the bottom of the right tooling lower mold is fixed with a second support roller at each of the four corners. A support plate is installed at the bottom of the second support roller, and a lower column pressing mechanism is fixed to the top of the support plate.

[0013] As a preferred embodiment of this utility model, a right lower pressing moving plate is fixedly connected to the top of the upper mold of the right tooling, and a third guide post is installed through each of the four corners of the right lower pressing moving plate. A right top plate is installed above the right lower pressing moving plate, and a right lower pressing electric cylinder is fixedly connected to the top of the right top plate.

[0014] As a preferred embodiment of this utility model, a third support roller is fixedly connected to the bottom corners of the upper mold of the right tooling, a right shell contouring pressure plate is fixedly connected to the bottom of the third support roller, a vacuum pressure gauge is fixedly connected to the top of the right shell contouring pressure plate, and a vacuum adsorption of the upper mold column is fixedly connected to the bottom of the right shell contouring pressure plate.

[0015] The technical effect of adopting the above-mentioned further solution is that the vacuum adsorption setting of the upper mold column can effectively pick up the column, thereby facilitating material unloading.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] In this invention, the left lower die and left upper die are configured so that the left upper die can effectively press against the left lower die by the push of the left lower electric cylinder and the extrusion cylinder. This pressing facilitates the pressing of the column and effectively ensures the pressing effect. The right lower die and right upper die can then be used to press the column that has been pressed on the left side. The right upper die, pushed by the right lower electric cylinder, and the right lower die, pushed by the lower column pressing mechanism, can effectively close, thereby completing the further pressing of the column and effectively ensuring the pressing effect. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the lower left electric cylinder structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the upper mold structure of the left tooling of this utility model;

[0021] Figure 4 This is a schematic diagram of the lower mold structure of the left tooling of this utility model;

[0022] Figure 5 This is a schematic diagram of the right lower electric cylinder structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the upper mold structure of the right tooling of this utility model;

[0024] Figure 7 This is a schematic diagram of the lower mold structure of the right tooling of this utility model.

[0025] Legend: 1. Overall equipment; 2. Lower mold of left tooling; 21. Column contour hole; 22. First support roller; 23. Mold closing positioning pin; 24. Base plate; 25. Product removal lifting cylinder; 3. Upper mold of left tooling; 31. First guide column; 32. Lower left pressure moving plate; 33. Second guide column; 34. Left top plate; 35. Lower left pressure electric cylinder; 36. Extrusion cylinder; 37. Extrusion plate; 38. Left shell contouring pressure plate; 4. Lower mold of right tooling; 41. Product pressing gap support block; 42. Second support roller; 43. Support plate; 44. Lower column pressing mechanism; 5. Upper mold of right tooling; 51. Lower right pressure moving plate; 52. Third guide column; 53. Right top plate; 54. Lower right pressure electric cylinder; 55. Third support roller; 56. Right shell contouring pressure plate; 57. Vacuum pressure gauge; 58. Vacuum adsorption of upper mold column. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0028] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0030] Example 1

[0031] like Figure 1-7 As shown, this utility model provides a technical solution: an automated pressing device for water-air cooler columns, including a whole device (1), a left tooling lower mold (2) is installed inside the whole device (1) near the left side, a left tooling upper mold (3) is installed above the left tooling lower mold (2) and also located on the inner left side of the whole device (1), a right tooling lower mold (4) is installed inside the whole device (1) near the right side, and a right tooling upper mold (5) is installed above the right tooling lower mold (4) and also located on the inner right side of the whole device (1).

[0032] Example 2

[0033] like Figure 1-7As shown, the top of the left lower die 2 has two symmetrical column contour holes 21. The bottom of the left lower die 2 is fixedly connected to the four corners of the corners. The bottom of the left lower die 2 is symmetrically fixedly connected to the two sides of the bottom of the left lower die 2, and the mold closing positioning pins 23 penetrate to the top of the left lower die 2. The bottom of the first support roller 22 is fixedly connected to the bottom plate 24. The top of the bottom plate 24 is symmetrically fixedly connected to the front and back of the front and back sides of the top of the bottom plate 24, and the top of the product removal lifting cylinder 25 penetrates the left lower die 2. The product removal lifting cylinder 25 can effectively push out the column located in the column contour hole 21 to complete the demolding.

[0034] The left tooling upper mold 3 has a first guide post 31 installed through all four corners. The top of the first guide post 31 is fixedly connected to the left lower pressure moving plate 32. The left lower pressure moving plate 32 has a second guide post 33 installed through all four corners. The top of the left lower pressure moving plate 32 is fixedly connected to the left top plate 34. The bottom of the left top plate 34 is fixedly connected to the left lower pressure electric cylinder 35. The left lower pressure electric cylinder 35 can effectively provide downward pressure.

[0035] A pressing cylinder 36 is fixedly connected to the bottom of the upper mold 3 of the left tooling. A pressing plate 37 is fixedly connected to the output end of the pressing cylinder 36. A left shell contouring pressure plate 38 is installed below the pressing plate 37. The left shell contouring pressure plate 38 can effectively press the column.

[0036] The top of the right tooling lower mold 4 is symmetrically fixed with a product pressing gap support block 41. The bottom of the right tooling lower mold 4 is fixed with a second support roller 42 at all four corners. The bottom of the second support roller 42 is equipped with a support plate 43. The top of the support plate 43 is fixed with a lower column pressing mechanism 44. The lower column pressing mechanism 44 can effectively lift the right tooling lower mold 4, thereby facilitating the provision of clamping force.

[0037] The top of the upper mold 5 of the right tooling is fixedly connected to the right lower pressure moving plate 51. The corners of the right lower pressure moving plate 51 are all connected to the third guide post 52. The right top plate 53 is installed above the right lower pressure moving plate 51. The top of the right top plate 53 is fixedly connected to the right lower pressure electric cylinder 54. The right lower pressure electric cylinder 54 can effectively provide downward pressure.

[0038] The bottom of the upper die 5 of the right tooling is fixedly connected to the four corners of the bottom. The bottom of the third support roller 55 is fixedly connected to the right shell contouring pressure plate 56. The top of the right shell contouring pressure plate 56 is fixedly connected to the vacuum pressure gauge 57. The bottom of the right shell contouring pressure plate 56 is fixedly connected to the upper die column vacuum adsorption 58. The right shell contouring pressure plate 56 can effectively press the column.

[0039] The workflow of this utility model is as follows: When using an automated press-fitting equipment for water-to-air cooler columns, the operator first places the column inside the column contour hole 21 and between the mold positioning pins 23, and installs the column welding piece. After completion, the lower left pressing cylinder 35 presses the lower left pressing moving plate 32 downwards, while the pressing cylinder 36 pushes the pressing plate 37 and the left housing contour pressing plate 38 to press the column together, thus pressing the column and the column welding piece together. The product removal lifting cylinder 25 pushes the column out of the column contour hole 21, and the column moves out with the left housing contour pressing plate 38. At this time, the operator removes the column, and... The lower mold 4 and upper mold 5 of the right tooling are pre-installed with column welding pieces. Then, the processed column is placed on top of the lower mold 4 of the right tooling and between the product pressing gap support blocks 41. After completion, the lower right pressing electric cylinder 54 drives the lower right pressing moving plate 51 to press down. At the same time, the upper mold 5 of the right tooling and the right shell contour pressing plate 56 press down. At the same time, the lower column pressing mechanism 44 lifts the lower mold 4 of the right tooling to perform the pressing work. After pressing is completed, the lower mold 4 and the upper mold 5 of the right tooling separate. The column is picked up by the upper mold column vacuum adsorption 58 and taken out by the staff. This utility model can effectively press the water-air cooler and can effectively ensure the pressing effect.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated press-fitting device for water-air cooler columns, comprising the entire device (1), characterized in that: A left tooling lower mold (2) is installed inside the equipment (1) near the left side. A left tooling upper mold (3) is installed above the left tooling lower mold (2) and also on the inner left side of the equipment (1). A right tooling lower mold (4) is installed inside the equipment (1) near the right side. A right tooling upper mold (5) is installed above the right tooling lower mold (4) and also on the inner right side of the equipment (1). The top of the left tooling lower mold (2) has two symmetrical column-shaped holes (21). The bottom of the left tooling lower mold (2) has a first support roller (22) fixed at all four corners. The bottom of the left tooling lower mold (2) has a mold closing positioning pin (23) fixedly connected to both sides. The mold closing positioning pin (23) extends through to the top of the left tooling lower mold (2). The bottom of the first support roller (22) has a base plate (24) fixedly connected to the bottom. The top of the base plate (24) has a product removal lifting cylinder (25) fixedly connected to both the front and back sides. The top of the product removal lifting cylinder (25) extends through the left tooling lower mold (2). The left tooling upper mold (3) is equipped with a first guide post (31) through all four corners. The top of the first guide post (31) is fixedly connected to a left lower pressing moving plate (32). The left lower pressing moving plate (32) is fixedly connected to a second guide post (33) through all four corners. The top of the left lower pressing moving plate (32) is fixedly connected to a left top plate (34). The bottom of the left top plate (34) is fixedly connected to a left lower pressing electric cylinder (35).

2. The automated pressing equipment for water-air cooler columns according to claim 1, characterized in that: The bottom of the upper mold (3) of the left tooling is fixedly connected to an extrusion cylinder (36), the output end of the extrusion cylinder (36) is fixedly connected to an extrusion plate (37), and the left shell contouring pressure plate (38) is installed below the extrusion plate (37).

3. The automated pressing equipment for water-air cooler columns according to claim 1, characterized in that: The top of the right tooling lower mold (4) is symmetrically fixed with a product pressing gap support block (41). The bottom of the right tooling lower mold (4) is fixed with a second support roller (42) at all four corners. The bottom of the second support roller (42) is equipped with a support plate (43). The top of the support plate (43) is fixed with a lower column pressing mechanism (44).

4. The automated pressing equipment for water-air cooler columns according to claim 1, characterized in that: The top of the right tooling upper mold (5) is fixedly connected to a right lower pressing moving plate (51). A third guide post (52) is installed through all four corners of the right lower pressing moving plate (51). A right top plate (53) is installed above the right lower pressing moving plate (51). A right lower pressing electric cylinder (54) is fixedly connected to the top of the right top plate (53).

5. The automated pressing equipment for water-air cooler columns according to claim 1, characterized in that: The bottom of the upper mold (5) of the right tooling is fixedly connected to the corners of the four sides of the bottom. The bottom of the third support roller (55) is fixedly connected to the right shell contour plate (56). The top of the right shell contour plate (56) is fixedly connected to the vacuum pressure gauge (57). The bottom of the right shell contour plate (56) is fixedly connected to the upper mold column vacuum adsorption (58).

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