Stainless steel harness wire surface treatment all-in-one machine
By designing an integrated surface treatment machine for stainless steel wire, and utilizing deburring components and fans, the problems of burr splashing and inconvenient cleaning were solved, achieving efficient cleaning and continuous production.
Patent Information
- Application Number
- CN202520591309.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-04-01
AI Technical Summary
During the polishing process of existing stainless steel heddles, burrs and debris are easily splashed, causing pollution to the production environment and damage to the heddles. At the same time, multiple cleaning brushes are required, making maintenance inconvenient.
Design an integrated surface treatment machine for stainless steel wire, including a deburring component, a protective cover, an electric telescopic rod, a cleaning brush, and a fan. It removes burrs by spraying polishing fluid and uses a fan to dry and filter dust, achieving automated cleaning.
It effectively removes burrs, reduces environmental pollution, improves production continuity and maintenance convenience, and enhances production efficiency.
Smart Images

Figure CN223933271U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of integrated surface treatment machine for stainless steel heddles, and in particular to an integrated surface treatment machine for stainless steel heddles. Background Technology
[0002] After production, the heddles need to be polished to improve their quality and facilitate subsequent processes.
[0003] Currently, polishing generally involves polishing and grinding the surface and sides of the heddles sequentially. During polishing, debris and burrs fly around, easily polluting the production environment. Additionally, burrs tend to adhere to the sides during surface polishing and vice versa. If these burrs and debris are not cleaned, the heddles will rub against each other during winding, causing damage. If the machine is stopped for cleaning, it will affect the continuity of production and reduce production efficiency.
[0004] An existing patent (publication number: CN219027111U) proposes a continuous automated polishing machine for stainless steel heddles, which solves the problem of burrs and debris easily adsorbing during the polishing process and being inconvenient to clean. The continuous automated polishing machine for stainless steel heddles includes a support frame, a support rod slidably mounted on the support frame, a connecting rod mounted on the support rod, and a flat polishing roller, a side cleaning device, a side polishing roller, and a horizontal cleaning device sequentially mounted on the connecting rod along the heddles conveying direction. The side cleaning device includes a hollow rotating shaft symmetrically mounted on the support rod. The rotating shaft is driven by a hollow shaft motor and is rotatably connected to an exhaust pipe through the hollow shaft motor. The rotating shaft has several air holes and a cleaning brush on its outer wall. The horizontal cleaning device includes a horizontal cleaning brush, and a dust removal air box is located on the side of the horizontal cleaning brush near the discharge end of the support frame. The dust removal air box has adsorption holes for the passage of the heddles. This invention can promptly clean impurities after polishing.
[0005] To address the aforementioned issues, existing patents offer solutions. In the process of processing stainless steel heldons, the first step is to remove burrs from the surface of the produced stainless steel heldons. However, in existing methods of burr removal, due to the exposed structure, burrs tend to splatter during the process, and several rollers with cleaning brushes are required, which makes subsequent maintenance inconvenient.
[0006] Therefore, an integrated machine for surface treatment of stainless steel wire is proposed. Utility Model Content
[0007] The purpose of this utility model is to provide an integrated surface treatment machine for stainless steel heldone wire, which can solve the problem that in the existing process of processing stainless steel heldone wire, it is necessary to first remove the burrs from the surface of the produced stainless steel heldone wire. In the existing process of removing burrs, because the structure is mostly exposed, the burrs will fly during the process of removing burrs from the stainless steel heldone wire, and several rollers with cleaning brushes are required, which makes subsequent maintenance inconvenient.
[0008] To achieve the above objectives, this utility model provides the following technical solution: a stainless steel wire surface treatment integrated machine, comprising a base plate, a deburring assembly fixedly connected to the top of the base plate, a hollow plate fixedly connected inside the deburring assembly, a plurality of spray heads connected to the bottom of the hollow plate, a connecting pipe fixedly connected to the top of the hollow plate, a storage box fixedly connected to the left side of the base plate, a filling pipe connected to the top of the storage box, a water pump body connected to the top of the storage box, the top of the water pump body connected to the connecting pipe, a hole opened on the top of the base plate, and a pull-out hole for use with the hole opened on the right side of the base plate;
[0009] The deburring assembly includes a protective cover, a fixing plate fixedly connected to the top of the protective cover, an electric telescopic rod body fixedly connected to the top of the fixing plate, an adjusting block fixedly connected to the front side of the electric telescopic rod body, an adjusting groove for use with the adjusting block on the top of the protective cover, a hollow tube fixedly connected to the bottom of the adjusting block, a cleaning brush fixedly connected inside the hollow tube, auxiliary grooves on the left and right sides of the inner wall of the protective cover, auxiliary blocks for use with the auxiliary grooves fixedly connected to the left and right sides of the hollow tube, and a mounting hole on the top of the protective cover.
[0010] Preferably, a housing is fixedly connected inside the mounting hole, a support rod is fixedly connected inside the housing, and a fan body is fixedly connected to the bottom of the support rod.
[0011] Preferably, the top of the housing is provided with a plug-in groove, the inside of which is fitted with a plug-in rod, and the top of the plug-in rod is fixedly connected to a filter screen frame.
[0012] Preferably, a number of heating rod bodies are fixedly connected inside the casing.
[0013] Preferably, a collection box is snapped into the inside of the pull-out hole, and an intercepting mesh frame is snapped into the top of the collection box.
[0014] Preferably, an electronic valve body is connected to the right side of the collection box, and an adjustment handle is fixedly connected to the right side of the collection box.
[0015] Preferably, a winding device body is fixedly connected to the top of the base plate, and a feeding device body is fixedly connected to the top of the base plate.
[0016] Preferably, a support block is fixedly connected to the bottom of the base plate, and an anti-slip pad is fixedly connected to the bottom of the support block.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. In the process of adjusting the position of the stainless steel heddle wire, the user controls the electric telescopic rod body on the top of the fixed plate to adjust the adjusting block inside the adjusting groove, and then the hollow tube moves inside the protective cover. During the movement of the hollow tube, the auxiliary block contacts the inner wall of the auxiliary groove to assist the movement of the hollow tube. Then, as the position of the hollow tube is adjusted, the surface of the stainless steel heddle wire during the transmission process is cleaned by the cleaning brush.
[0019] 2. In this application, the hollow tube moves within the protective cover. During the movement of the hollow tube, the auxiliary block contacts the inner wall of the auxiliary groove to assist in the movement of the hollow tube. Then, as the position of the hollow tube is adjusted, the surface of the stainless steel wire during the transmission process is cleaned by a cleaning brush. Attached Figure Description
[0020] Figure 1 This is an overall structural diagram of the stainless steel heddle wire surface treatment integrated machine of this utility model;
[0021] Figure 2 This is a schematic diagram of the deburring component of this utility model;
[0022] Figure 3 This is a schematic diagram showing the disassembled casing and filter frame of this utility model;
[0023] Figure 4 This is a schematic diagram showing the disassembled pull-out hole and collection box of this utility model;
[0024] Figure 5 This is a schematic diagram showing the cutting of the base plate of this utility model.
[0025] In the diagram, 1. Base plate; 2. Deburring assembly; 201. Protective cover; 202. Fixing plate; 203. Electric telescopic rod body; 204. Adjusting block; 205. Adjusting groove; 206. Hollow tube; 207. Cleaning brush; 208. Auxiliary groove; 209. Auxiliary block; 210. Mounting hole; 3. Hollow plate; 4. Spray head; 5. Connecting pipe; 6. Storage box; 7. Water pump body; 8. Hole; 9. Pull-out hole; 10. Box shell; 11. Support rod; 12. Fan body; 13. Insertion groove; 14. Insertion rod; 15. Filter screen frame; 16. Heating rod body; 17. Collection box; 18. Interception screen frame; 19. Electronic valve body; 20. Adjusting handle; 21. Winding device body; 22. Feeding device body; 23. Support block; 24. Anti-slip mat; 25. Filling pipe. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1-5 The present invention provides the following technical solution:
[0028] A stainless steel wire surface treatment integrated machine includes a base plate 1, a deburring assembly 2 fixedly connected to the top of the base plate 1, a hollow plate 3 fixedly connected inside the deburring assembly 2, a plurality of spray heads 4 connected to the bottom of the hollow plate 3, a connecting pipe 5 fixedly connected to the top of the hollow plate 3, a storage box 6 fixedly connected to the left side of the base plate 1, a filling pipe 25 connected to the top of the storage box 6, a water pump body 7 connected to the top of the storage box 6, and the top of the water pump body 7 connected to the connecting pipe 5. A hole 8 is opened on the top of the base plate 1, and a pull-out hole 9 that cooperates with the hole 8 is opened on the right side of the base plate 1.
[0029] The deburring assembly 2 includes a protective cover 201. A fixing plate 202 is fixedly connected to the top of the protective cover 201. An electric telescopic rod body 203 is fixedly connected to the top of the fixing plate 202. An adjusting block 204 is fixedly connected to the front side of the electric telescopic rod body 203. An adjusting groove 205 that cooperates with the adjusting block 204 is opened on the top of the protective cover 201. A hollow tube 206 is fixedly connected to the bottom of the adjusting block 204. A cleaning brush 207 is fixedly connected inside the hollow tube 206. An auxiliary groove 208 is opened on the left and right sides of the inner wall of the protective cover 201. An auxiliary block 209 that cooperates with the auxiliary groove 208 is fixedly connected on the left and right sides of the hollow tube 206. An installation hole 210 is opened on the top of the protective cover 201.
[0030] In this embodiment: By setting the base plate 1, the deburring component 2 can be supported. By setting the deburring component 2, the surface of the stainless steel wire can be deburred. By setting the hollow plate 3, several spray heads 4, connecting pipe 5, storage tank 6, filling pipe 25, and water pump body 7, the user can guide the grinding fluid to be used into the storage tank 6 through the filling pipe 25. Then, the user starts the water pump body 7, which guides the grinding fluid in the storage tank 6 into the connecting pipe 5, and then into the hollow plate 3. As the grinding fluid inside the hollow plate 3 increases, it is then guided to the surface of the stainless steel wire through several spray heads 4, thus facilitating subsequent grinding of the stainless steel wire. By setting the hole 8, the grinding fluid can be collected easily. By setting the pull hole 9, the collection box 17 can be disassembled. By setting the protective cover 201, fixing plate 202, and electric telescopic rod body 203, the user can achieve the following: The system, consisting of adjusting block 204, adjusting groove 205, hollow tube 206, cleaning brush 207, auxiliary groove 208, and auxiliary block 209, allows the user to guide the stainless steel helium wire wound on the surface of the feeding device body 22 through the hollow tube 206 and onto the surface of the winding device body 21. The user then adjusts the position of the stainless steel helium wire by moving the winding device body 21. During this adjustment, the user operates the electric telescopic rod body 203 on the top of the fixing plate 202, causing the adjusting block 204 to adjust within the adjusting groove 205. This moves the hollow tube 206 within the protective cover 201. The auxiliary block 209 contacts the inner wall of the auxiliary groove 208, assisting in the movement of the hollow tube 206. Finally, the cleaning brush 207 cleans the surface of the stainless steel helium wire during the transmission process as the hollow tube 206 moves.
[0031] Specifically, such as Figure 1 , Figure 3 As shown, a housing 10 is fixedly connected inside the mounting hole 210, a support rod 11 is fixedly connected inside the housing 10, and a fan body 12 is fixedly connected to the bottom of the support rod 11.
[0032] Specifically, such as Figure 1 , Figure 3 As shown, the top of the housing 10 is provided with a plug-in groove 13, and a plug-in rod 14 is snapped into the inside of the plug-in groove 13. A filter screen frame 15 is fixedly connected to the top of the plug-in rod 14.
[0033] Specifically, such as Figure 1 , Figure 3As shown, several heating rod bodies 16 are fixedly connected inside the housing 10.
[0034] In this embodiment: by setting up a housing 10, a support rod 11, a fan body 12, a connector slot 13, a connector rod 14, a filter frame 15, and several heating rod bodies 16, the user first operates the fan body 12 at the bottom of the support rod 11 fixedly connected inside the housing 10, so that the fan body 12 blows the surface of the polished stainless steel wire dry. During the drying process of the stainless steel wire surface, several heating rods can be operated to speed up the drying process. During the operation of the fan body 12, the connector rod 14 and the connector slot 13 work together, and the filter frame 15 installed on the top of the housing 10 can reduce the amount of dust that is led into the housing 10 along with the fan body 12.
[0035] Specifically, such as Figure 1 , Figure 4 As shown, a collection box 17 is snapped into the inside of the pull-out hole 9, and an interception net frame 18 is snapped into the top of the collection box 17.
[0036] Specifically, such as Figure 1 , Figure 4 As shown, the right side of the collection box 17 is connected to the electronic valve body 19, and the right side of the collection box 17 is fixedly connected to the adjustment handle 20.
[0037] In this embodiment: by setting up the collection box 17 and the interception net frame 18, the polishing fluid can be filtered and collected. By setting up the adjustment handle 20, the collection box 17 can be easily disassembled by the user on the inner wall of the pull hole 9.
[0038] Specifically, such as Figure 1 As shown, a winding device body 21 is fixedly connected to the top of the base plate 1, and a feeding device body 22 is fixedly connected to the top of the base plate 1.
[0039] Specifically, such as Figure 1 As shown, a support block 23 is fixedly connected to the bottom of the base plate 1, and an anti-slip pad 24 is fixedly connected to the bottom of the support block 23.
[0040] In this embodiment, by setting up the winding device body 21 and the feeding device body 22, the position movement adjustment of the stainless steel heddle wire can be achieved.
[0041] Working principle: In the process of deburring stainless steel wire, the user first starts the water pump body 7, which guides the polishing fluid inside the storage tank 6 to the inside of the connecting pipe 5. Then, the polishing fluid is guided to the inside of the hollow plate 3 through the connecting pipe 5. As the amount of polishing fluid inside the hollow plate 3 increases, it is then guided to the surface of the stainless steel wire through several spray heads 4. As the stainless steel wire moves, the user operates the electric telescopic rod body 203 to adjust the adjusting block 204 in the adjusting groove 205. The inner wall position is moved, and then the hollow tube 206 is moved inside the protective cover 201. During the movement of the hollow tube 206, the inner wall of the auxiliary block 209 and the auxiliary groove 208 are in contact to assist the movement of the hollow tube 206. Then, as the position of the hollow tube 206 is adjusted, the surface of the stainless steel wire during the transmission process is cleaned by the cleaning brush 207. After the removal is completed, the user starts the fan body 12 to dry the removed stainless steel wire.
[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A stainless steel wire surface treatment integrated machine, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a deburring assembly (2), and the inside of the deburring assembly (2) is fixedly connected to a hollow plate (3). The bottom of the hollow plate (3) is connected to several spray heads (4), and the top of the hollow plate (3) is fixedly connected to a connecting pipe (5). The left side of the base plate (1) is fixedly connected to a storage box (6), and the top of the storage box (6) is connected to a filling pipe (25). The top of the storage box (6) is connected to a water pump body (7), and the top of the water pump body (7) is connected to the connecting pipe (5). The top of the base plate (1) is provided with a hole (8), and the right side of the base plate (1) is provided with a pull-out hole (9) that cooperates with the hole (8). The deburring assembly (2) includes a protective cover (201), a fixing plate (202) is fixedly connected to the top of the protective cover (201), an electric telescopic rod body (203) is fixedly connected to the top of the fixing plate (202), an adjusting block (204) is fixedly connected to the front side of the electric telescopic rod body (203), an adjusting groove (205) is provided on the top of the protective cover (201) to cooperate with the adjusting block (204), a hollow tube (206) is fixedly connected to the bottom of the adjusting block (204), a cleaning brush (207) is fixedly connected inside the hollow tube (206), auxiliary grooves (208) are provided on the left and right sides of the inner wall of the protective cover (201), auxiliary blocks (209) are fixedly connected on the left and right sides of the hollow tube (206) to cooperate with the auxiliary grooves (208), and an installation hole (210) is provided on the top of the protective cover (201).
2. The stainless steel wire surface treatment integrated machine according to claim 1, characterized in that: A housing (10) is fixedly connected inside the mounting hole (210), a support rod (11) is fixedly connected inside the housing (10), and a fan body (12) is fixedly connected to the bottom of the support rod (11).
3. The stainless steel wire surface treatment integrated machine according to claim 2, characterized in that: The top of the housing (10) is provided with a plug-in groove (13), and a plug-in rod (14) is snapped into the inside of the plug-in groove (13). A filter screen frame (15) is fixedly connected to the top of the plug-in rod (14).
4. The stainless steel wire surface treatment integrated machine according to claim 3, characterized in that: Several heating rod bodies (16) are fixedly connected inside the housing (10).
5. The stainless steel wire surface treatment integrated machine according to claim 1, characterized in that: The inside of the pull-out hole (9) is fitted with a collection box (17), and the top of the collection box (17) is fitted with an interception net frame (18).
6. The stainless steel wire surface treatment integrated machine according to claim 5, characterized in that: An electronic valve body (19) is connected to the right side of the collection box (17), and an adjustment handle (20) is fixedly connected to the right side of the collection box (17).
7. The stainless steel wire surface treatment integrated machine according to claim 1, characterized in that: The top of the base plate (1) is fixedly connected to the winding device body (21), and the top of the base plate (1) is fixedly connected to the feeding device body (22).
8. The stainless steel wire surface treatment integrated machine according to claim 7, characterized in that: A support block (23) is fixedly connected to the bottom of the base plate (1), and an anti-slip pad (24) is fixedly connected to the bottom of the support block (23).
Citation Information
Patent Citations
Continuous automatic polishing machine for stainless steel harness wires
CN219027111U