One-time forming machining equipment

By introducing quick-change components and feeding components into the one-time molding equipment, the problems of inconvenient mold changing and low material loading and unloading efficiency have been solved, and the high-efficiency operation of the equipment has been achieved.

CN223933845UActive Publication Date: 2026-02-24DEZHOU RENTONGDA FLUID TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520280598.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-02-24
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

The existing one-time molding equipment has inconvenient mold replacement, resulting in low work efficiency and poor material loading and unloading efficiency.

Method used

It adopts quick-change components and quick-feeding components, including sliders, support bases, fixed plates, torque motors, electric cylinders, etc., and realizes quick mold changing and quick material feeding through structures such as gripping rods, inclined frames, damping rods and springs.

Benefits of technology

It enables rapid mold replacement and rapid material loading and unloading, thus improving the equipment's working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides one-time forming machining equipment, which belongs to the technical field of machining, and comprises a base, a quick replacement assembly and a quick feeding assembly, the quick feeding assembly comprises a plurality of supporting legs arranged at the top of the base, and two protection strips are arranged at one ends of the supporting legs. The damping device has the advantages that the damping device slides out of the fixing plate and makes contact with and limits the fixing plate, when the inclined frame slides out towards one side, the damping rod spring is unfolded to store force through the second hinge seat and the third hinge seat, the damping rod spring is driven to rotate, and the damping device slides out of the fixing plate and makes contact with the fixing plate in a limited mode. At the moment, a user enables the supporting seat to be communicated with the lower die to slide out and detach through the sliding groove, takes out the lower die of a new shape to slide in through the sliding groove, loosens the holding rod, and enables the inclined frame to be inserted into the fixing plate and limit the fixing plate through resetting of the damping rod spring, so that the lower die is rapidly replaced so as to adapt to replacement of die grooves of different shapes.
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Description

Technical Field

[0001] This utility model belongs to the field of machining technology, specifically relating to a machining equipment for one-time molding. Background Technology

[0002] This typically refers to equipment capable of directly transforming raw materials (such as plastics, metals, concrete, etc.) into a final or semi-finished product in a single processing step. A search reveals application number "CN201821580799.6" disclosing "a high-precision stamping equipment for one-time forming," which describes "a receiving box provided on one side of the bottom of the base cavity, with cushioning material on the bottom and side walls of the receiving box to buffer the falling stamped workpiece, preventing damage from collision. The cushioning material is made of rubber, achieving automatic feeding and material collection functions with high efficiency." While this method of using a receiving box on one side of the bottom of the base cavity with cushioning material on the bottom and side walls to buffer the falling stamped workpiece and prevent damage from collision, and the cushioning material being made of rubber, does indeed achieve automatic feeding and material collection functions with high efficiency, the above-mentioned document still has the following problems in actual use:

[0003] In actual use, the mold is inconvenient to change, which makes it more troublesome to replace it later, resulting in low work efficiency and poor material loading and unloading efficiency.

[0004] Therefore, providing a device that enables convenient mold replacement and has high material loading and unloading efficiency during use is highly practical. Utility Model Content

[0005] The purpose of this invention is to provide a machining equipment for one-time molding, which aims to solve the above-mentioned technical problems.

[0006] This utility model provides a one-time molding machining equipment, including a base, a quick-change component, and a quick-feed component.

[0007] The base has a connecting seat at its top, and the connecting seat has two sliding grooves at its top and slots on both sides of its top.

[0008] The quick-change assembly includes sliders slidably connected in two slides. A support base is provided on the top of each slider. A lower mold is provided on the top of the support base, and a mold groove is opened on the top of the lower mold. Fixing plates are provided on both sides of the support base. Two first hinge seats are provided on one side of the top of the support base. Connecting blocks are hinged inside each of the two first hinge seats. A fixing strip is provided on the top of each of the two connecting blocks. A gripping rod is provided on the top of each fixing strip. A slant frame is provided on one side of the fixing strip. The end of the slant frame passes through the fixing plate and is movably connected to the slot. Two second hinge seats are provided at the bottom of the slant frame. A first fixing block is hinged to the bottom of each of the two second hinge seats. A damping rod spring is provided at the bottom of each of the two first fixing blocks. A second fixing block is provided at the bottom of each of the two damping rod springs. A third hinge seat is hinged to the bottom of each of the two second fixing blocks. The bottoms of the two third hinge seats are fixedly connected to the support base. The other side of the top of the support base has the same structure.

[0009] The rapid feeding assembly includes several support legs mounted on the top of the base. Each support leg has two protective strips at one end. Each protective strip has an auxiliary groove at its bottom. One of the protective strips has a torque motor mounted on one side. The output shaft of the torque motor passes through the protective strip and has a lead screw. The end of the lead screw is rotatably connected to one side of the inner wall of the protective strip. The inner wall of the other protective strip has a limit rod. The outer wall of the lead screw is threaded to a first movable frame. The outer wall of the limit rod is slidably connected to a second movable frame. The outer walls of both the first and second movable frames are slidably connected to the auxiliary grooves. Support rods are mounted at the bottom of the first and second movable frames. Two auxiliary plates are mounted at the bottom of the support rods. Each auxiliary plate has a first electric cylinder mounted at one end. Each first electric cylinder has a clamping plate passing through the auxiliary plate.

[0010] In one embodiment of this utility model, two second electric cylinders are provided at the bottom of the inner wall of the support base, and the output shaft ends of the two second electric cylinders are connected through the support base and the lower mold.

[0011] In one embodiment of this utility model, the inner walls of several protective strips are provided with electric telescopic rods, and the tops of several electric telescopic rods are provided with reinforcing plates.

[0012] In one embodiment of this utility model, a third electric cylinder is provided on the top of the reinforcing plate, and a pressure plate is provided through the end of the output shaft of the third electric cylinder through the reinforcing plate.

[0013] In one embodiment of this utility model, one side of each of the several support legs is reinforced with a bracket, and the ends of the several brackets are respectively fixedly connected to two protective strips.

[0014] In one embodiment of this utility model, the base is cast from titanium alloy, and a microcontroller is provided at the top corner of the base.

[0015] In one embodiment of this utility model, the torque motor, the first electric cylinder, the second electric cylinder, the electric telescopic rod, and the third electric cylinder are all electrically connected to a microcontroller, and the microcontroller is electrically connected to an external power supply.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1) The provided grip lever allows users to easily change the lower mold when needed. By pulling the grip lever to one side, the fixing bar is tilted to one side through the cooperation of the connecting block and the first hinge seat. This causes the inclined frame to slide out of the slot and then out of the fixed plate, where it contacts and limits the contact of the fixed plate. When the inclined frame slides out to one side, the damping rod spring is released and stored through the second and third hinge seats. At this time, the user slides the support base and the lower mold out through the slide groove, removes it, takes out the new shape of the lower mold, slides it into the slide groove, and releases the grip lever. The damping rod spring returns to its original position, allowing the inclined frame to be inserted into the fixed plate and limited. This enables quick replacement of the lower mold to accommodate different mold shapes.

[0018] 2) The equipped torque motor allows the user to easily access the material for processing. When needed, the user activates the first electric cylinder via a microcontroller, causing it to clamp the material using a clamping plate. The microcontroller then activates the torque motor, which drives a lead screw. This lead screw, through its external thread and engagement with a limit rod, moves the first and second moving frames. These frames then move the support rod and its bottom components, moving the clamped material to the top of the lower mold. The user then activates the first electric cylinder via the microcontroller, causing it to release the clamping plate and allow the material to fall into the mold groove. The user then drives the torque motor via the microcontroller to move the material out for processing. After processing, the second electric cylinder ejects the material. Once ejected, the user uses the torque motor to clamp the material and transport it out, achieving rapid material feeding. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0022] Figure 3 This is a schematic diagram of one end of the structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the top structure of this utility model;

[0024] Figure 5 This is an enlarged structural diagram of the quick-change component of this utility model.

[0025] In the diagram: 100, base; 110, connector;

[0026] 200. Quick-change component; 210. Slider; 220. Support base; 230. Lower mold; 240. Fixing plate; 250. First hinge seat; 260. Fixing strip; 270. Grip bar; 280. Diagonal bracket; 290. Second hinge seat; 2910. Damping rod spring; 2920. Third hinge seat;

[0027] 300. Rapid feeding assembly; 310. Support leg; 320. Protective strip; 330. Torque motor; 340. Lead screw; 350. Limiting rod; 360. First moving frame; 370. Second moving frame; 380. First electric cylinder; 390. Clamping plate; 400. Second electric cylinder;

[0028] 500. Electric telescopic pole;

[0029] 600, Reinforcing plate;

[0030] 700, Third Electric Cylinder;

[0031] 800, pressure plate;

[0032] 900. Reinforcement frame. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0034] Example

[0035] Please see Figure 1 - Figure 5A one-time molding machining equipment includes a base 100, a quick-change component 200, and a quick-feed component 300.

[0036] Please refer to the details. Figure 1 The top of the base 100 is provided with a connecting seat 110, the top of the connecting seat 110 has two sliding grooves, and slots are provided on both sides of the top of the connecting seat 110.

[0037] Please see Figure 2 - Figure 5 The quick-change component 200 includes sliders 210 slidably connected within two slide grooves. A support base 220 is provided on the top of each slider 210. A lower mold 230 is provided on the top of the support base 220, and a mold groove is formed on the top of the lower mold 230. Fixing plates 240 are provided on both sides of the support base 220. Two first hinge seats 250 are provided on one side of the top of the support base 220. Connecting blocks are hinged inside each of the two first hinge seats 250. A fixing strip 260 is provided on the top of each connecting block. A gripping rod 270 is provided on the top of the fixing strip 260. A slant bracket 280 is provided on one side. The end of the slant bracket 280 passes through the fixing plate 240 and is movably connected to the slot. Two second hinge seats 290 are provided at the bottom of the slant bracket 280. A first fixing block is hinged to the bottom of each of the two second hinge seats 290. A damping rod spring 2910 is provided at the bottom of each of the two first fixing blocks. A second fixing block is provided at the bottom of each of the two second fixing blocks. A third hinge seat 2920 is hinged to the bottom of each of the two third hinge seats 2920. The bottom of each of the two third hinge seats 2920 is fixedly connected to the support seat 220. The same structure is provided on the other side of the top of the support seat 220.

[0038] In one specific embodiment, the provided grip lever 270 allows the user to easily change the lower mold 230 by pulling the grip lever 270 to one side. This causes the fixing bar 260 to tilt to one side through the engagement of the connecting block and the first hinge seat 250. This tilts the fixing bar 260, causing the inclined frame 280 to slide out of the slot and then out of the fixing plate 240, thus limiting contact with the fixing plate 240. As the inclined frame 280 slides to one side, it will be connected to the second... The hinge seat 290 and the third hinge seat 2920 cause the damping rod spring 2910 to unfold and store force. At this time, the user slides the support seat 220 through the slide groove to connect the lower mold 230 and remove it. Then, the user takes out a new shape of lower mold 230 and slides it through the slide groove. The user releases the gripping rod 270 and uses the reset of the damping rod spring 2910 to insert the inclined frame 280 into the fixed plate 240 and limit its position. This allows for quick replacement of the lower mold 230 to adapt to the purpose of changing different shaped mold slots.

[0039] Please see Figure 2-4The rapid feeding assembly 300 includes several support legs 310 disposed on the top of the base 100. Two protective strips 320 are disposed at one end of each support leg 310. Each protective strip 320 has an auxiliary groove at its bottom. A torque motor 330 is disposed on one side of one of the protective strips 320. A lead screw 340 is disposed through the output shaft of the torque motor 330 and passes through the protective strip 320. The end of the lead screw 340 is rotatably connected to one side of the inner wall of the protective strip 320. A limiting groove is disposed on the inner wall of the other protective strip 320. The outer wall of the positioning rod 350 and the lead screw 340 is threadedly connected to a first movable frame 360. The outer wall of the limiting rod 350 is slidably connected to a second movable frame 370. The outer walls of both the first movable frame 360 ​​and the second movable frame 370 are slidably connected to the auxiliary groove. The bottom of the first movable frame 360 ​​and the second movable frame 370 is provided with a support rod. The bottom of the support rod is provided with two auxiliary plates. One end of each of the two auxiliary plates is provided with a first electric cylinder 380. The ends of the two first electric cylinders 380 are provided with clamping plates 390 through the auxiliary plates.

[0040] In one specific embodiment, the provided torque motor 330 allows the user to easily activate the first electric cylinder 380 via a microcontroller when processing is required. This cylinder drives the clamping plate 390 to clamp the material to be processed. The microcontroller then activates the torque motor 330, which in turn drives the lead screw 340. The lead screw 340, through its external thread engagement with the limiting rod 350, drives the first moving frame 360 ​​and the second moving frame 370. These moving frames then drive the support rod and its base. The part is then moved to the top of the lower mold 230. At this time, the user opens the first electric cylinder 380 through the microcontroller, which drives the clamping plate 390 to release the clamped material, allowing the material to fall into the mold groove. The user then drives the torque motor 330 through the microcontroller to move it out for processing. After processing is completed, the second electric cylinder 400 is used to eject the material. After ejection, the user drives the torque motor 330 to clamp the material and transport it out, thereby achieving the purpose of rapid feeding.

[0041] Please see Figure 3 The bottom of the inner wall of the support base 220 is provided with two second electric cylinders 400, and the output shaft ends of the two second electric cylinders 400 pass through the support base 220 and are connected to the lower mold 230.

[0042] In one specific embodiment, the second electric cylinder 400 is provided so that after processing is completed, the user can open the second electric cylinder 400 through a microcontroller, so that the second electric cylinder 400 drives its output shaft to push out the material.

[0043] Please see Figure 1Several protective strips 320 are equipped with electric telescopic rods 500 on their inner walls, and several electric telescopic rods 500 are equipped with reinforcing plates 600 on their tops.

[0044] In one specific embodiment, the electric telescopic rod 500 allows the reinforcing plate 600 to be pushed out during use, preventing its top parts from affecting the operation of the rapid feeding assembly 300 and increasing the fault tolerance rate.

[0045] Please see Figure 1 A third electric cylinder 700 is provided on the top of the reinforcing plate 600, and a pressure plate 800 is provided through the end of the output shaft of the third electric cylinder 700 through the reinforcing plate 600.

[0046] In one specific embodiment, the third electric cylinder 700 is provided so that after the material enters the lower mold 230, the user can open the third electric cylinder 700 through a microcontroller, so that the third electric cylinder 700 drives the pressure plate 800 to move downward, thereby pressing the material and making it integrally formed.

[0047] Please see Figure 1 Each of the several support legs 310 has a reinforcing frame 900 on one side, and the ends of the several reinforcing frames 900 are fixedly connected to two protective strips 320 respectively.

[0048] In one specific embodiment, the reinforcement frame 900 facilitates the support and fixation of the protective strip 320, making the protective strip 320 more stable during use, avoiding wobbling and improving stability.

[0049] Please refer to Figure 1. The base 100 is made of titanium alloy, and a microcontroller is installed at the top corner of the base 100.

[0050] In one specific embodiment, the titanium alloy provided allows the base 100 to be made more robust and stable during use by taking advantage of the titanium alloy's sturdy and durable properties.

[0051] Please see Figure 1-5 The torque motor 330, the first electric cylinder 380, the second electric cylinder 400, the electric telescopic rod 500, and the third electric cylinder 700 are all electrically connected to the microcontroller, which is electrically connected to an external power supply.

[0052] In one specific embodiment, the included microcontroller facilitates power control of the electrical equipment, ensuring that the equipment is powered on when needed, thus avoiding situations where power cannot be supplied when required.

[0053] In use, the user first uses the provided grip lever 270 to facilitate changing the lower mold 230. By pulling the grip lever 270 to one side, the fixing bar 260, through the engagement of the connecting block and the first hinge seat 250, tilts to one side, causing the inclined frame 280 to slide out of the slot and then out of the fixing plate 240, contacting and limiting the fixing plate 240. Then, as the inclined frame 280 slides to one side, it will pass through the second hinge seat 290 and the... The three-hinged base 2920 causes the damping rod spring 2910 to unfold and store force. At this time, the user slides the support base 220 through the slide groove to remove the lower mold 230, and takes out a new lower mold 230 of a new shape, slides it through the slide groove, and releases the gripping rod 270. The damping rod spring 2910 then returns to its original position, allowing the inclined frame 280 to be inserted into the fixing plate 240 for positioning. This enables quick replacement of the lower mold 230 to accommodate different mold shapes. Then, the provided torque motor 330 facilitates... When processing is required, the user activates the first electric cylinder 380 via a microcontroller, causing it to drive the clamping plate 390 to clamp the material to be processed. The microcontroller also activates the torque motor 330, which drives the lead screw 340. The lead screw 340, through its external thread engagement with the limit rod 350, then moves the first moving frame 360 ​​and the second moving frame 370. These frames then move the support rod and its bottom components, thereby moving the clamped material. The material is moved to the top of the lower mold 230. Finally, the user opens the first electric cylinder 380 through the microcontroller, causing the first electric cylinder 380 to drive the clamping plate 390 to release the clamped material, allowing the material to fall into the mold groove. At this time, the user drives the torque motor 330 through the microcontroller to move it out for processing. After processing is completed, the material is ejected using the second electric cylinder 400. After ejection, the user drives the torque motor 330 to clamp the material and transport it out, thereby achieving the purpose of rapid feeding.

[0054] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A machining equipment for one-time forming, characterized in that, include: A base (100) is provided with a connecting seat (110) on its top. The connecting seat (110) has two sliding grooves on its top and slots on both sides of its top. A quick-change assembly (200) includes sliders (210) slidably connected in two grooves. A support base (220) is provided on the top of each slider (210). A lower mold (230) is provided on the top of the support base (220), and a mold groove is formed on the top of the lower mold (230). Fixing plates (240) are provided on both sides of the support base (220). Two first hinge seats (250) are provided on one side of the top of the support base (220). Connecting blocks are hinged inside each of the two first hinge seats (250). A fixing strip (260) is provided on the top of each of the two connecting blocks, and a gripping rod (270) is provided on the top of the fixing strip (260). A slant bracket (280) is provided on one side of the fixing strip (260). The end of the slant bracket (280) passes through the fixing plate (240) and is movably connected to the slot. Two second hinge seats (290) are provided at the bottom of the slant bracket (280). A first fixing block is hinged to the bottom of each of the two second hinge seats (290). A damping rod spring (2910) is provided at the bottom of each of the two damping rod springs (2910). A second fixing block is provided at the bottom of each of the two second fixing blocks. A third hinge seat (2920) is hinged to the bottom of each of the two third hinge seats (2920). The bottom of each of the two third hinge seats (2920) is fixedly connected to the support seat (220). The other side of the top of the support seat (220) has the same structure. A rapid feeding assembly (300) includes several support legs (310) disposed on the top of a base (100). Each support leg (310) has two protective strips (320) at one end. Each protective strip (320) has an auxiliary groove at its bottom. One of the protective strips (320) has a torque motor (330) on one side. The output shaft of the torque motor (330) passes through the protective strip (320) and has a lead screw (340) attached to it. The end of the lead screw (340) is rotatably connected to one side of the inner wall of the protective strip (320). The other protective strip (320)... The inner wall is provided with a limiting rod (350), the outer wall of the lead screw (340) is threadedly connected to a first movable frame (360), the outer wall of the limiting rod (350) is slidably connected to a second movable frame (370), the outer walls of the first movable frame (360) and the second movable frame (370) are both slidably connected to the auxiliary groove, the bottom of the first movable frame (360) and the second movable frame (370) are provided with a support rod, the bottom of the support rod is provided with two auxiliary plates, one end of each of the two auxiliary plates is provided with a first electric cylinder (380), and the ends of the two first electric cylinders (380) are provided with clamping plates (390) through the auxiliary plates.

2. The machining equipment for one-time forming according to claim 1, characterized in that: The bottom of the inner wall of the support base (220) is provided with two second electric cylinders (400), and the output shaft ends of the two second electric cylinders (400) are connected to the support base (220) and the lower mold (230).

3. The machining equipment for one-time forming according to claim 1, characterized in that: Each of the protective strips (320) has an electric telescopic rod (500) on its inner wall, and a reinforcing plate (600) is provided on the top of each of the electric telescopic rods (500).

4. The machining equipment for one-time forming according to claim 3, characterized in that: A third electric cylinder (700) is provided on the top of the reinforcing plate (600), and a pressure plate (800) is provided at the end of the output shaft of the third electric cylinder (700) through the reinforcing plate (600).

5. The machining equipment for one-time forming according to claim 3, characterized in that: Each of the support legs (310) has a reinforcing frame (900) on one side, and the ends of the reinforcing frames (900) are respectively fixedly connected to two protective strips (320).

6. The machining equipment for one-time forming according to claim 1, characterized in that: The base (100) is made of titanium alloy, and a microcontroller is provided at the top corner of the base (100).

7. The machining equipment for one-time forming according to claim 6, characterized in that: The torque motor (330), the first electric cylinder (380), the second electric cylinder (400), the electric telescopic rod (500), and the third electric cylinder (700) are all electrically connected to the microcontroller, which is electrically connected to an external power supply.

Citation Information

Patent Citations

  • One-time forming high-precision stamping equipment

    CN209189577U