Glazing device for porcelain processing

Abstract

The utility model provides a glazing device for porcelain processing, which comprises a glazing tank, a support table, a support arm, a driving motor, an extension arm, a porcelain blank clamp and pre-glazed porcelain, the support table is fixedly mounted behind the glazing tank, the support arm is fixedly mounted on the front side of the support table, and the driving motor is mounted at the top end of the support arm; the extension arm is fixedly mounted on the outer side of the driving motor, the porcelain blank clamp is fixedly mounted at the top end of the extension arm, and the pre-glazed porcelain is clamped in the porcelain blank clamp; due to the arrangement of the glazing pool and the porcelain blank clamp, glazing is uniform, glaze liquid waste is avoided, the equipment cleanliness is high, and the production efficiency is high.

Description

Technical Field

[0001] This utility model relates to the field of porcelain processing technology, and in particular to a glazing device for porcelain processing. Background Technology

[0002] Glazing is a crucial process in ceramic production, aiming to coat the surface of porcelain with a glaze to enhance its aesthetics, durability, and functionality. The glazing process typically includes glaze preparation, application, and high-temperature firing. Glazes are usually composed of minerals such as silicon, aluminum, and calcium. Different glazing methods, such as brushing, dipping, spraying, or swirl application, allow the glaze to be evenly distributed on the porcelain surface. Precise control of the glaze concentration and thickness is essential during glazing to ensure a uniform glaze layer free of bubbles or defects. After glazing, the porcelain needs to be dried and fired at high temperatures. During firing, the glaze melts and bonds with the porcelain surface, forming a hard and smooth glaze layer. However, current techniques also have some limitations.

[0003] Uneven glazing:

[0004] Traditional manual and semi-automatic glazing methods make it difficult to ensure uniform glaze distribution, resulting in inconsistent surface quality of porcelain, which affects both aesthetics and functionality.

[0005] Glaze waste:

[0006] Existing equipment cannot accurately control the amount of glaze used, often resulting in glaze overflow or excessive use, leading to waste of raw materials and increased production costs.

[0007] Equipment cleaning is difficult:

[0008] Glaze can easily overflow and contaminate equipment, making cleaning and maintenance cumbersome, increasing equipment wear and downtime, and affecting production efficiency.

[0009] Low production efficiency:

[0010] The existing equipment has a low level of automation and relies on manual adjustments, resulting in long production cycles and high labor intensity, which cannot meet the needs of efficient production.

[0011] Therefore, it is essential to invent a glazing device for porcelain processing. Utility Model Content

[0012] To address the aforementioned technical problems, this utility model provides a glazing device for porcelain processing, solving the issues of uneven glazing, glaze waste, difficult equipment cleaning, and low production efficiency inherent in existing glazing devices. The glazing device includes a glazing tank, a support platform, a support arm, a drive motor, an extension arm, a porcelain blank clamp, and a pre-glazed porcelain piece. The support platform is fixedly installed behind the glazing tank, and the support arm is fixedly installed on the front side of the support platform. The drive motor is installed at the top of the support arm. The extension arm is fixedly installed outside the drive motor, and the porcelain blank clamp is fixedly installed at the top of the extension arm. The pre-glazed porcelain piece is clamped inside the porcelain blank clamp.

[0013] The glazing tank includes a stabilizing base, a glaze storage tank, a liquid level positioning port, and a glaze inlet. The stabilizing base is fixedly installed on the ground, and the glaze storage tank is built on the surface of the stabilizing base. The liquid level positioning port is located at one end of the glaze storage tank, and the glaze inlet is located at the other end of the glaze storage tank.

[0014] The ceramic blank clamp includes a base plate, a clamping handle, a clamping rod, a fixing pin, an extension frame, and a fixing rod. The base plate is fixedly mounted on the top of the extension arm, and the clamping handle is fixedly mounted on the surface of the base plate. The clamping rod is slidably mounted on the surface of the base plate, with one end rotatably connected to the clamping handle. The fixing pin is fixedly mounted on the top of the clamping rod. The extension frame is fixedly mounted on the back of the base plate and extends forward, and the fixing rod is fixedly mounted on the top of the extension frame.

[0015] The glazing tank consists of a set of rectangular concrete tanks. Glaze is continuously fed into the glaze storage tank through a glaze inlet, and discharged from the storage tank through a level positioning port. Once the glaze level in the storage tank exceeds the level positioning port, it is discharged. This design serves the following purposes: ① Glaze storage: The glazing tank contains a glaze storage tank to hold a sufficient amount of glaze for coating or soaking porcelain. ② Level control: The level positioning port and glaze inlet ensure a stable supply and discharge of glaze. The level positioning port maintains the glaze at a predetermined height, preventing excessive or insufficient glaze from affecting the glazing effect. ③ Uniform coating: Through a rationally designed structure and level control, the glaze is evenly applied to the porcelain surface, preventing excessive waste or uneven application.

[0016] Several porcelain blank clamps are used, and the porcelain blank clamps can be rotated by a drive motor. The porcelain blank clamps are tilted forward by the support arm. When the porcelain blank clamps are tilted and moved upward, they are diagonally above the drive motor and directly above it. The holding rod can slide back and forth by pushing the holding handle, and the fixing pin adopts at least three rubber cone structures. The fixing pin can move with the movement of the holding rod, away from or close to the fixing rod. The fixing rod is supported by the extension frame and is in the same straight line as the holding rod. The top of the fixing rod is provided with at least three rubber cone structures, which have the following functions: ① Clamping porcelain: The porcelain blank clamp firmly clamps the porcelain through the holding handle, holding rod and fixing pin, etc., to prevent the porcelain from loosening or sliding during the glazing process; ② Rotation function: The porcelain blank clamp rotates by the drive motor to ensure that the glaze can be evenly coated on the surface of the porcelain, especially for porcelain that requires 360-degree coating; ③ Tilt function: The porcelain blank clamp tilts the porcelain forward by the support arm. The main purpose of this tilting design is to prevent the glaze on the already glazed porcelain from flowing towards the drive motor during the movement, thereby avoiding glaze contamination of the motor or other components, ensuring the smooth progress of the glazing process and the cleanliness of the equipment.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The glazing pool of this utility model has the following functions: ① storing glaze liquid: the glazing pool contains a glaze liquid storage tank to store a sufficient amount of glaze liquid for coating or soaking porcelain.

[0019] ② Liquid level control: The liquid level positioning port and glaze inlet ensure a stable supply and discharge of glaze. The liquid level positioning port ensures that the glaze is maintained at a predetermined height, avoiding too much or too little glaze from affecting the glazing effect; ③ Uniform coating: Through a reasonably designed structure and liquid level control, the glaze is ensured to be evenly covered on the porcelain surface, avoiding excessive waste or uneven application of glaze.

[0020] 2. The ceramic blank clamp of this utility model has the following functions: ① Clamping the ceramic: The ceramic blank clamp firmly clamps the ceramic through components such as the clamping handle, clamping rod, and fixing pin, preventing the ceramic from loosening or sliding during the glazing process; ② Rotation function: The ceramic blank clamp rotates driven by a drive motor, ensuring that the glaze can be evenly coated on the surface of the ceramic, especially for ceramics requiring 360-degree coating; ③ Tilting function: The ceramic blank clamp tilts the ceramic forward with the support of the support arm. The main purpose of this tilting design is to prevent the glaze on the already glazed ceramic from flowing to the drive motor during movement, thereby avoiding glaze contamination of the motor or other components, ensuring the smooth progress of the glazing process and the cleanliness of the equipment. Attached Figure Description

[0021] Figure 1This is a schematic diagram of the structure of this utility model.

[0022] Figure 2 This is a schematic diagram of the glazing tank of this utility model.

[0023] Figure 3 This is a schematic diagram of the structure of the ceramic blank clamp of this utility model.

[0024] In the picture:

[0025] Glazing tank 1, stabilizing base 11, glaze storage tank 12, liquid level positioning port 13, glaze inlet 14, support platform 2, support arm 3, drive motor 4, extension arm 5, porcelain blank clamp 6, base plate 61, holding handle 62, holding rod 63, fixing pin 64, extension frame 65, fixing rod 66, pre-glazed porcelain 7. Detailed Implementation

[0026] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0027] As attached Figure 1 To be continued Figure 3 As shown.

[0028] This utility model provides a glazing device for porcelain processing, including a glazing tank 1, a support platform 2, a support arm 3, a drive motor 4, an extension arm 5, a porcelain blank clamp 6, and a pre-glazed porcelain piece 7. The support platform 2 is fixedly installed behind the glazing tank 1, and the support arm 3 is fixedly installed on the front side of the support platform 2. The drive motor 4 is installed at the top of the support arm 3. The extension arm 5 is fixedly installed on the outside of the drive motor 4, and the porcelain blank clamp 6 is fixedly installed at the top of the extension arm 5. The pre-glazed porcelain piece 7 is clamped inside the porcelain blank clamp 6.

[0029] The glazing tank 1 includes a stabilizing base 11, a glaze storage tank 12, a liquid level positioning port 13, and a glaze inlet 14. The stabilizing base 11 is fixedly installed on the ground, and the glaze storage tank 12 is built on the surface of the stabilizing base 11. The liquid level positioning port 13 is located at one end of the glaze storage tank 12, and the glaze inlet 14 is located at the other end of the glaze storage tank 12.

[0030] The ceramic blank clamp 6 includes a base plate 61, a gripping handle 62, a gripping rod 63, a fixing pin 64, an extension frame 65, and a fixing rod 66. The base plate 61 is fixedly installed at the top of the extension arm 5, and the gripping handle 62 is fixedly installed on the surface of the base plate 61. The gripping rod 63 is slidably installed on the surface of the base plate 61, and one end of it is rotatably connected to the gripping handle 62. The fixing pin 64 is fixedly installed at the top of the gripping rod 63. The extension frame 65 is fixedly installed on the back of the base plate 61 and extends forward, and the fixing rod 66 is fixedly installed at the top of the extension frame 65.

[0031] The glazing tank 1 is a set of rectangular concrete tanks, and the glaze storage tank 12 continuously receives glaze through the glaze inlet 14. The glaze inside the glaze storage tank 12 is continuously discharged out through the liquid level positioning port 13. Once the glaze inside the glaze storage tank 12 is higher than the position of the liquid level positioning port 13, it will be discharged out.

[0032] Several ceramic blank clamps 6 are used, and the ceramic blank clamps 6 can be rotated by the drive motor 4. The ceramic blank clamps 6 are tilted forward by the support arm 3. When the ceramic blank clamps 6 are tilted and moved upward, they are located diagonally above the drive motor 4 and directly above it. The holding rod 63 can slide back and forth by pushing the holding handle 62, and the fixing pin 64 adopts at least three rubber cone structures. The fixing pin 64 can move with the movement of the holding rod 63, moving away from or closer to the fixing rod 66. The fixing rod 66 is supported by the extension frame 65 and is on the same straight line as the holding rod 63. The top of the fixing rod 66 is provided with at least three rubber cone structures.

[0033] Compared with existing technologies, this equipment has the following significant advantages:

[0034] High degree of automation, reducing manual operation

[0035] This equipment controls the rotation and tilting of the ceramic blank clamp 6 through the drive motor 4, without the need for manual intervention, and can realize a fully automated glazing process. Compared with the existing manual or semi-automatic glazing methods, it significantly improves production efficiency, reduces human error, and improves the uniformity and quality of the glaze layer on the surface of the ceramic.

[0036] Prevent glaze from contaminating equipment

[0037] The tilting function of the equipment uses support arm 3 to support the porcelain to tilt forward, preventing excess glaze from flowing onto the drive motor 4, thus ensuring the cleanliness and long-term stable operation of the equipment. In existing technologies, the problem of glaze overflowing or flowing onto the motor is relatively common, which can easily lead to equipment damage or require frequent cleaning and maintenance.

[0038] Precise control and better uniformity

[0039] This equipment adopts a precise clamping design, such as a fixed pin 64 and a holding rod 63, which can ensure that the porcelain is stably clamped and rotated during the glazing process. Through the rotation control of the drive motor 4, the glaze can evenly cover the surface of the porcelain, avoiding uneven glaze coating caused by uneven angle or inconsistent speed during manual operation.

[0040] Highly efficient glaze management system

[0041] The glazing tank 1 is designed with a liquid level positioning port 13 and a glaze inlet 14, which can automatically regulate the supply and discharge of glaze. Compared with traditional glazing tanks, this equipment can maintain a stable glaze level, preventing too much or too little glaze from affecting the glazing effect, ensuring that the amount and quality of glaze used each time are consistent, and reducing waste.

[0042] Compact structure, space-saving

[0043] The equipment is designed to be compact, with all major components such as the glazing tank 1, the ceramic blank clamp 6, and the drive motor 4 arranged in a reasonable manner to save space to the maximum extent. This can effectively improve space utilization for small ceramic factories or workshops.

[0044] Reduce material waste and improve energy efficiency

[0045] This equipment avoids excessive waste of glaze by precisely controlling the flow and use of the glaze. Compared with traditional methods, the recycling and precise supply of glaze greatly reduces material consumption and the frequency of cleaning and replacing glaze, saving time and costs.

[0046] Improve production efficiency and consistency

[0047] Because the equipment can perform glazing operations continuously and automatically, production efficiency is significantly improved. At the same time, the automation system ensures that the glazing quality of each piece of porcelain is consistent, avoiding interference from human factors and ensuring the stability and consistency of the products.

[0048] In summary, this equipment offers a higher level of automation, better glaze management, more efficient production capacity, and greater equipment stability compared to existing technologies, thereby improving production efficiency, product quality, and reducing maintenance costs.

[0049] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. A glazing apparatus for porcelain processing, characterized in that: The device includes a glazing tank (1), a support platform (2), a support arm (3), a drive motor (4), an extension arm (5), a porcelain blank clamp (6), and a pre-glazed porcelain piece (7). The support platform (2) is fixedly installed behind the glazing tank (1), and the support arm (3) is fixedly installed on the front side of the support platform (2). The drive motor (4) is installed at the top of the support arm (3). The extension arm (5) is fixedly installed on the outside of the drive motor (4), and the porcelain blank clamp (6) is fixedly installed at the top of the extension arm (5). The pre-glazed porcelain piece (7) is clamped inside the porcelain blank clamp (6).

2. The glazing apparatus for porcelain processing as described in claim 1, characterized in that: The glazing tank (1) includes a stabilizing base (11), a glaze storage tank (12), a liquid level positioning port (13), and a glaze inlet (14). The stabilizing base (11) is fixedly installed on the ground, and the glaze storage tank (12) is built on the surface of the stabilizing base (11). The liquid level positioning port (13) is located at one end of the glaze storage tank (12), and the glaze inlet (14) is located at the other end of the glaze storage tank (12).

3. The glazing apparatus for porcelain processing as described in claim 1, characterized in that: The ceramic blank clamp (6) includes a base plate (61), a gripping handle (62), a gripping rod (63), a fixing pin (64), an extension frame (65), and a fixing rod (66). The base plate (61) is fixedly installed at the top of the extension arm (5), and the gripping handle (62) is fixedly installed on the surface of the base plate (61). The gripping rod (63) is slidably installed on the surface of the base plate (61), and one end of it is rotatably connected to the gripping handle (62). The fixing pin (64) is fixedly installed at the top of the gripping rod (63). The extension frame (65) is fixedly installed on the back of the base plate (61) and extends forward, and the fixing rod (66) is fixedly installed at the top of the extension frame (65).

4. The glazing apparatus for porcelain processing as described in claim 2, characterized in that: The glazing tank (1) is a set of rectangular concrete tanks, and the glaze storage tank (12) is continuously fed into the glaze through the glaze inlet (14). The glaze inside the glaze storage tank (12) is continuously discharged outward through the liquid level positioning port (13). Once the glaze inside the glaze storage tank (12) is higher than the position of the liquid level positioning port (13), it will be discharged outward.

5. A glazing apparatus for porcelain processing as described in claim 3, characterized in that: The ceramic blank clamp (6) is made of several pieces, and the ceramic blank clamp (6) can be rotated by the drive motor (4). The ceramic blank clamp (6) is tilted forward by the support arm (3). When the ceramic blank clamp (6) is tilted and moves upward, it is diagonally above the drive motor (4) and directly above it. The holding rod (63) can slide back and forth by the push of the holding handle (62). The fixing pin (64) adopts at least three rubber cone structures. The fixing pin (64) can move with the movement of the holding rod (63) and move away from or closer to the fixing rod (66). The fixing rod (66) is supported by the extension frame (65) and is on the same straight line as the holding rod (63). The top of the fixing rod (66) is provided with at least three rubber cone structures.

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