Curing kiln for light wallboard

By installing condensation structures, water-blocking sheds, and guide plates in the lightweight wall panel curing kiln, the problem of uneven humidity caused by water droplet condensation was solved, improving the quality of finished products and resource utilization, and protecting equipment performance.

CN223933855UActive Publication Date: 2026-02-24CHONGQING SHUNBO ENVIRONMENTAL PROTECTION NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520031399.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2026-02-24
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

During the curing process of lightweight wall panels, water droplets condense inside the curing kiln, resulting in uneven humidity distribution, which affects the quality of the finished wall panels and the performance of electronic equipment.

Method used

Design a curing kiln for lightweight wall panels, equipped with a condensation structure, a water-blocking shed, and a guide plate. The air guide holes are staggered, and the guide plate guides water droplets to the water storage structure, preventing water droplets from falling onto the wall panels or equipment.

Benefits of technology

It achieved uniform humidity distribution within the curing kiln, improved the quality of the finished wall panels, protected the performance of electronic equipment, and enabled the secondary utilization of water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of equipment for processing or processing molded products, in particular to a curing kiln for a light wallboard, which comprises a curing kiln body for curing the light wallboard, the light wallboard is positioned in the curing kiln body, the top of the curing kiln body is arc-shaped, and a plurality of water condensation structures are arranged at the top of the curing kiln body; a water retaining shed is arranged in the curing kiln body and located between the water condensation structure and the light wall plate, a plurality of air guide holes are formed in the water retaining shed, and the air guide holes and the water condensation structure are arranged in a staggered mode. A water retaining piece is arranged at the opening part of the air guide hole and faces the top of the curing kiln body; guide plates are arranged on the two sides of the water retaining shed, and water retaining structures are arranged on the edges of the guide plates and the water retaining shed. By the adoption of the scheme, the technical problem that condensed water drops in a curing kiln in the prior art easily drop on a light wallboard or electronic equipment can be solved.
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Description

Technical Field

[0001] This utility model relates to the technical field of equipment for processing or shaping products, specifically a curing kiln for lightweight wall panels. Background Technology

[0002] To ensure rapid molding and demolding of concrete components, curing is necessary. In the production of lightweight wall panels, pre-curing and hardening curing are required. Curing methods for lightweight wall panels include natural curing, steam curing, hot mold curing, solar curing, and ultraviolet curing, with natural curing and steam curing being the most widely used. For example, steam curing is often used when producing thinner precast wall panels and when producing precast components in winter.

[0003] Regardless of the curing method, temperature and humidity control is crucial in the curing of lightweight wall panels. Therefore, curing kilns are equipped with electronic devices to monitor and control temperature and humidity. During curing, fluctuations in temperature and humidity within the kiln can cause condensation, increasing humidity in areas with condensation and leading to uneven humidity distribution, making it difficult to effectively control uniform humidity levels. Water droplets can also fall onto the wall panel surface, affecting the finished product's color or quality. Furthermore, water droplets can drip onto the monitoring and humidity control equipment, potentially impairing its performance over time and hindering accurate monitoring and control of temperature and humidity within the curing kiln. Utility Model Content

[0004] The present invention aims to provide a curing kiln for lightweight wall panels to solve the technical problem in the prior art where water droplets condensed inside the curing kiln easily drip onto the lightweight wall panels or electronic devices.

[0005] This utility model provides the following basic solution:

[0006] A curing kiln for lightweight wall panels includes a curing kiln body for curing lightweight wall panels, with the lightweight wall panels located inside the curing kiln body. The top of the curing kiln body is arc-shaped, and multiple condensation structures are provided on the top of the curing kiln body. A water-retaining shed is provided inside the curing kiln body, located between the condensation structures and the lightweight wall panels. Multiple air guide holes are provided on the water-retaining shed, and the air guide holes are staggered with the condensation structures.

[0007] Furthermore, the condensate structure is evenly distributed on the top of the curing kiln body.

[0008] Furthermore, the condensate structure is hemispherical.

[0009] Furthermore, a water-blocking plate is provided at the opening of the air guide hole, with the water-blocking plate facing the top of the curing kiln body.

[0010] Furthermore, the flood barrier is arc-shaped.

[0011] Furthermore, guide plates are provided on both sides of the water-retaining canopy, and water-retaining structures are provided on the guide plates and the edges of the water-retaining canopy.

[0012] Furthermore, the curing kiln body is equipped with a water storage structure, and the end of the guide plate away from the water-blocking shed faces the water storage structure.

[0013] Beneficial effects:

[0014] 1. This solution includes a condensation structure, which is a convex hemisphere. The presence of the condensation structure allows water droplets to quickly gather on it and accelerates the dripping of water droplets, thus keeping the humidity in the curing kiln as uniform as possible. This facilitates accurate control of the humidity in the curing kiln and improves the finished quality of the lightweight wall panels.

[0015] 2. This solution includes a water-retaining canopy with vent holes. These vent holes facilitate gas flow and allow water droplets to condense more easily on the condensation structure. The vent holes are offset from the condensation structure, preventing water droplets from falling through the vent holes and instead causing them to fall onto the water-retaining canopy. This controls the droplet's position, preventing it from dripping onto the lightweight wall panels or electronic equipment, thus avoiding any impact from the water droplets.

[0016] 3. This solution includes a guide plate and a water-blocking structure. The water-blocking structure prevents water droplets from flowing out from the edge of the water-blocking canopy or guide plate. The guide plate guides the water droplets into the water storage structure, thus collecting water resources. The collected water resources can be reused in the production of lightweight wall panels, saving resources and improving resource utilization. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of an embodiment of the curing kiln for lightweight wall panels according to this utility model;

[0018] Figure 2 This is a front sectional view of an embodiment of the curing kiln for lightweight wall panels according to this utility model;

[0019] Figure 3 This is a schematic diagram of the water-retaining shed structure of an embodiment of the curing kiln for lightweight wall panels according to this utility model. Detailed Implementation

[0020] The following detailed description illustrates the specific implementation method:

[0021] The reference numerals in the accompanying drawings of the instruction manual include: 1. Curing kiln body; 2. Condensation structure; 3. Water barrier; 4. Guide plate; 5. Water barrier structure; 6. Water storage structure; 7. Air vent; 8. Water barrier plate.

[0022] Example

[0023] A curing kiln for lightweight wall panels includes a curing kiln body 1 for curing lightweight wall panels, with the lightweight wall panels located inside the curing kiln body 1. The curing kiln is installed on a lightweight wall panel production line, and the lightweight wall panels are moved to a designated location for processing via tracks and shuttle cars. In this embodiment, the lightweight wall panels are moved into the curing kiln body 1 for curing via shuttle cars.

[0024] As attached Figure 1 , 2 As shown, the top of the curing kiln body 1 is arc-shaped, and multiple condensation structures 2 are evenly distributed on the top of the curing kiln body 1. In other embodiments, the condensation structures 2 are staggered on the top of the curing kiln body 1. The condensation structure 2 is hemispherical and integrally formed with the top of the curing kiln body 1. For example, if the top of the curing kiln body 1 is formed by fastening together plates, then the condensation structure 2 is integrally formed with the plates. In other embodiments, the condensation structure 2 is welded to the top of the curing kiln body 1.

[0025] As attached Figure 3 As shown, a water-retaining canopy 3 is provided inside the curing kiln body 1. The water-retaining canopy 3 is located between the condensate structure 2 and the lightweight wall panel, and the water-retaining canopy 3 is arc-shaped. The middle part of the water-retaining canopy 3 is higher than the two sides of the water-retaining canopy 3. Guide plates 4 are provided on both sides of the water-retaining canopy 3, and water-retaining structures 5 are provided on the edges of both the guide plates 4 and the water-retaining canopy 3. The water-retaining structures 5 are water-retaining protrusions, which are located on the edges of the guide plates 4 and the water-retaining canopy 3, facing the top of the curing kiln body 1. In this embodiment, the edge of the water-retaining canopy 3 is curved towards the top of the curing kiln body 1, and the curved part is the water-retaining protrusion. In other embodiments, the water-retaining protrusion is bonded to the guide plates 4 and the water-retaining canopy 3. The water-retaining canopy 3 is connected to the side wall of the curing kiln body 1 by a bracket. Specifically, the two ends of the bracket are fixedly connected to the water-retaining canopy 3 and the side wall of the curing kiln body 1 respectively by screws (the bracket is not shown in the figure).

[0026] The curing kiln body 1 is equipped with a water storage structure 6, with the end of the guide plate 4 away from the water-retaining shed 3 facing the water storage structure 6. In this embodiment, the water storage structure 6 is a water storage tank located on both sides of the curing kiln body 1, with the free end of the guide plate 4 facing the water storage tank and located inside the water storage tank. This allows water droplets on the water-retaining shed 3 to flow into the water storage tank through the guide plate 4 for collection. In other embodiments, the water storage tank can be connected to other structures via water pipes for secondary use; for example, during steam curing, the water in the water storage tank can be filtered and used as a steam source.

[0027] The water-retaining canopy 3 has multiple air guide holes 7, which are offset from the condensation structure 2. Specifically, the condensation structure 2 and the air guide holes 7 are vertically offset, meaning that water droplets dripping from the condensation structure 2 cannot drip through the air guide holes 7, but instead fall onto the water-retaining canopy 3. A water-blocking plate 8 is provided at the opening of the air guide hole 7, facing the top of the curing kiln body 1. Specifically, the water-blocking plate 8 is located at the top of the water-retaining canopy 3, which encloses the opening of the air guide hole 7. In this embodiment, the water-blocking plate 8 and the water-retaining canopy 3 are integrally formed.

[0028] During operation, the air vents 7 facilitate gas flow, preventing interference with temperature and humidity control within the curing kiln 1. The condensation structure 2 allows water droplets to quickly accumulate and drip, reducing their duration and the probability of uneven humidity distribution within the curing kiln 1, thus improving humidity uniformity. When water droplets fall from the condensation structure 2, they land on the water-blocking canopy 3. The condensation structure 2 and the water-blocking canopy 3 control the droplet's position, preventing it from landing on the lightweight wall panels or electronic equipment, thus avoiding any impact. Due to the curved top design of the water-blocking canopy 3 and the guide plate 4, water droplets flow into the water storage structure 6 for collection. This allows for water resource collection, which can then be reused in the production of lightweight wall panels, improving resource utilization.

[0029] The above descriptions are merely embodiments of this utility model. Commonly known structures and characteristics are not described in detail here. Those skilled in the art are aware of all common technical knowledge in the field prior to the application date or priority date, are knowledgeable of all existing technologies in that field, and possess the ability to apply conventional experimental methods prior to that date. Therefore, those skilled in the art can, based on the guidance provided in this application, improve and implement this solution in conjunction with their own capabilities. Typical known structures or methods should not be obstacles for those skilled in the art to implement this application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of this utility model. These modifications and improvements should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A curing kiln for lightweight wall panels, comprising a curing kiln body for curing lightweight wall panels, wherein the lightweight wall panels are located within the curing kiln body, characterized in that: The top of the curing kiln body is arc-shaped, and multiple condensation structures are set on the top of the curing kiln body; a water-blocking shed is set inside the curing kiln body, which is located between the condensation structure and the lightweight wall panel. Multiple air guide holes are opened on the water-blocking shed, and the air guide holes are staggered with the condensation structure.

2. The curing kiln for lightweight wall panels according to claim 1, characterized in that: The condensate structure is evenly distributed on the top of the curing kiln body.

3. The curing kiln for lightweight wall panels according to claim 2, characterized in that: The condensate structure is hemispherical.

4. The curing kiln for lightweight wall panels according to claim 2 or 3, characterized in that: The air vent is equipped with a water baffle, which faces the top of the curing kiln body.

5. The curing kiln for lightweight wall panels according to claim 4, characterized in that: The flood barrier is arc-shaped.

6. The curing kiln for lightweight wall panels according to claim 5, characterized in that: The water-retaining canopy has guide plates on both sides, and the guide plates and the edges of the water-retaining canopy are equipped with water-retaining structures.

7. The curing kiln for lightweight wall panels according to claim 6, characterized in that: The curing kiln body is equipped with a water storage structure, and the end of the guide plate away from the water-blocking shed faces the water storage structure.