Preparation device of fiber gypsum board

By designing an automated fiber gypsum board preparation device, the problem of low mixing efficiency was solved, and automated batching and mixing were achieved, thereby improving production efficiency.

CN223933858UActive Publication Date: 2026-02-24GUIZHOU HUANGGUAN NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202520414542.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-24
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

In the current process of preparing fiber gypsum board, the raw material mixing efficiency is low, manual operation is required, and the workload is large.

Method used

Design an automated preparation device that includes components such as a fixed base, a rotating table, a mixing tank, a drive motor, a solenoid valve, a mold body, a heating water tank, and a storage tank. The device controls the rotation and feeding of the mixing tank through an infrared positioning sensor and an external controller, and uses a stirring rod for automatic stirring to achieve automatic batching and mixing.

Benefits of technology

It improved the mixing efficiency of raw materials, reduced manual operation, increased batching efficiency, and realized automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a fibrous plasterboard preparation device which comprises a fixed base, a rotating table, a mixing tank, a driving motor, an electromagnetic valve, a mold body, a heating water tank, a first storage tank and a second storage tank, the rotating table is rotationally arranged above the fixed base, the mixing tank is installed on the upper end face of the rotating table, and the driving motor is arranged on the lower end face of the rotating table. An electromagnetic valve is arranged on the lower end face of the rotating table, a mold body is arranged below the rotating table, a heating water tank is arranged above the rotating table, a first storage tank is arranged behind the mold body, and a second storage tank is arranged behind the mold body. Raw materials can be automatically prepared and mixed without waiting for ingredient mixing time, so that the ingredient mixing efficiency is greatly improved, and the practicability is high.
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Description

Technical Field

[0001] This utility model relates to a device for preparing fiber gypsum board, belonging to the technical field of gypsum board preparation devices. Background Technology

[0002] Fiber gypsum board is a new type of building material made primarily of gypsum powder and reinforced with various fibers. Following the widespread application of paper-faced gypsum board, it represents another successful development. Because it eliminates the need for a facing paperboard, its application range expands beyond that of paper-faced gypsum board. Its overall performance is superior to paper-faced gypsum board, making it a promising new building material. The production of fiber gypsum board requires manual mixing of gypsum powder, fiber material, and water to form a wet mixture, which is then poured into a mold for molding. After molding, the board is cut. Current technology requires manual mixing, which is labor-intensive and inefficient. Therefore, a suitable fiber gypsum board preparation device is urgently needed to address these problems. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a preparation device for fiber gypsum board to solve the problems mentioned in the background technology. This utility model has a reasonable structure, can automatically mix raw materials, and does not require waiting for the mixing time, which greatly improves the mixing efficiency and has strong practicality.

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a fiber gypsum board preparation device, comprising a fixed base, a rotating table, a mixing tank, a drive motor, a solenoid valve, a mold body, a heating water tank, a first storage tank, and a second storage tank. The rotating table is rotatably arranged above the fixed base, the mixing tank is installed on the upper surface of the rotating table, the drive motor is arranged on the lower surface of the rotating table, the solenoid valve is arranged on the lower surface of the rotating table, the mold body is arranged below the rotating table, the heating water tank is arranged above the rotating table, the first storage tank is arranged behind the mold body, and the second storage tank is arranged behind the mold body.

[0005] Furthermore, the mixing tank is provided in three sets of the same specifications. The bottom of the mixing tank is provided with a discharge port. The inside of the mixing tank is provided with a guide slope that is inclined toward the discharge port. The mixing tank is connected to a solenoid valve through the discharge port. The lower end face of the solenoid valve is provided with a discharge port.

[0006] Furthermore, a rotating shaft is rotatably arranged inside the mixing tank, and several sets of stirring rods of equal size are arranged on the outer side of the rotating shaft. The output end of the drive motor is fixedly connected to the lower end of the rotating shaft, and an infrared positioning sensor is arranged on the upper surface of the rotating platform, which corresponds to the mixing tank.

[0007] Furthermore, a drain outlet is provided on the lower end face of the heating water tank, and a flow control valve is provided inside the drain outlet. A filter box is provided above the heating water tank, and the filter box is connected to the heating water tank through a pipe. A water inlet is provided on the outer side of the filter box.

[0008] Furthermore, a first weighing feeder is provided at the lower end of the first storage tank. The first weighing feeder is electrically connected to an external controller, and gypsum powder is pre-filled inside the first storage tank.

[0009] Furthermore, a second weighing feeder is provided at the lower end of the second storage tank. The second weighing feeder is electrically connected to an external controller, and fiber material is pre-filled inside the second storage tank.

[0010] The beneficial effects of this utility model are as follows: This utility model provides a fiber gypsum board preparation device. Because this utility model adds a mixing tank, an infrared positioning sensor, a drive motor, and a rotating shaft, the external controller controls the rotation of the rotating table, and the infrared positioning sensor rotates the mixing tank to below the first and second storage tanks. Then, the first and second weighing feeders are opened simultaneously to weigh and feed the materials. After the feeding is completed, the rotating table is opened again, and the first mixing tank is rotated to directly below the heating water tank. Filtered and preheated water is added into the first mixing tank. The drive motor is turned on and drives the rotating shaft and stirring rod to rotate, mixing and stirring the raw materials inside the first mixing tank. The rotating table is opened again, causing the first mixing tank to move above the mold body. The solenoid valve is opened and the wet material after mixing in the first mixing tank is discharged into the mold body through the discharge port. Attached Figure Description

[0011] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0012] Figure 1 This is a schematic diagram of the structure of a fiber gypsum board preparation device according to the present invention;

[0013] Figure 2 This is a schematic diagram of the structure of a fiber gypsum board preparation device according to this utility model from another perspective;

[0014] Figure 3 This is a partial structural schematic diagram of a fiber gypsum board preparation device according to the present invention;

[0015] Figure 4 This is a partial cross-sectional view of the apparatus for preparing fiber gypsum board according to the present invention.

[0016] In the diagram: 1-fixed base, 2-rotating table, 21-infrared positioning sensor, 3-mixing tank, 31-guide slope, 32-discharge port, 4-drive motor, 41-rotating shaft, 42-stirring rod, 5-solenoid valve, 51-discharge port, 6-mold body, 7-heating water tank, 71-drain outlet, 72-filter box, 73-water inlet, 8-first storage tank, 81-first weighing feeder, 9-second storage tank, 91-second weighing feeder. Detailed Implementation

[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0018] Please see Figures 1-3 This utility model provides a technical solution: a fiber gypsum board preparation device, including a fixed base 1, a rotating table 2, a mixing tank 3, a drive motor 4, a solenoid valve 5, a mold body 6, a heating water tank 7, a first storage tank 8, and a second storage tank 9. The rotating table 2 is rotatably arranged above the fixed base 1. The mixing tank 3 is installed on the upper end face of the rotating table 2. The drive motor 4 is arranged on the lower end face of the rotating table 2. The solenoid valve 5 is arranged on the lower end face of the rotating table 2. The mold body 6 is arranged below the rotating table 2. The heating water tank 7 is arranged above the rotating table 2. The first storage tank 8 and the second storage tank 9 are arranged behind the mold body 6. This design solves the problems of the original fiber gypsum board preparation device.

[0019] As the first embodiment of this utility model: three sets of mixing tanks 3 are provided, and the three sets of mixing tanks 3 can cycle through the process of batching, mixing and discharging, thereby improving the batching efficiency. A discharge port 32 is opened at the bottom of the mixing tank 3, and a guide slope 31 is provided inside the mixing tank 3. The guide slope 31 is inclined towards the discharge port 32, and the guide slope 31 can guide the wet material inside the mixing tank 3 to be discharged. The mixing tank 3 is connected to the solenoid valve 5 through the discharge port 32. The lower end face of the solenoid valve 5 is provided with a discharge port 51, and the solenoid valve 5 can control the discharge port 51. In the cutoff and conduction states of mixing tank 3, a rotating shaft 41 is rotatably installed inside. Several sets of stirring rods 42 are arranged on the outer side of the rotating shaft 41. The rotating shaft 41 drives the stirring rods 42 to stir and mix the raw materials inside the mixing tank 3. The output end of the drive motor 4 is fixedly connected to the lower end of the rotating shaft 41, allowing the drive motor 4 to rotate the rotating shaft 41. An infrared positioning sensor 21 is installed on the upper surface of the rotating table 2, corresponding to the mixing tank 3. The infrared positioning sensor 21 can locate the position of the mixing tank 3.

[0020] A drain outlet 71 is provided on the lower end face of the heating water tank 7. The heating water tank 7 can preheat water. The drain outlet 71 is equipped with a flow control valve, which can control the drainage volume of the drain outlet 71. A filter box 72 is provided above the heating water tank 7. The filter box 72 is connected to the heating water tank 7 through a pipe. A water inlet 73 is provided on the outer side of the filter box 72. The filter box 72 can filter the water entering the heating water tank 7, thereby preventing the accumulation of impurities inside the heating water tank 7. The lower end of the first storage tank 8 is provided with There is a first weighing feeder 81, which is electrically connected to an external controller. The first storage tank 8 is pre-filled with gypsum powder. The first weighing feeder 81 can control the amount of material discharged from the first storage tank 8 into the mixing tank 3. A second weighing feeder 91 is provided at the lower end of the second storage tank 9, which is electrically connected to an external controller. The second storage tank 9 is pre-filled with fiber material. The second weighing feeder 91 can control the amount of material discharged from the second storage tank 9 into the mixing tank 3.

[0021] As a second embodiment of this utility model: This design has three mixing tanks 3 of medium size, which are named first mixing tank 3, second mixing tank 3, and third mixing tank 3 for ease of explanation. During the batching process, the external controller controls the rotating table 2 to rotate, and the infrared positioning sensor 21 rotates the first mixing tank 3 to below the first storage tank 8 and the second storage tank 9. Then, the first weighing feeder 81 is opened and weighs and feeds the gypsum powder inside the first storage tank 8 according to the batching ratio. The second weighing feeder 91 is opened simultaneously and weighs and feeds the fiber material inside the second storage tank 9. After the feeding is completed, the rotating table 2 is opened again, and the first mixing tank 3 is rotated to directly below the heating water tank 7. Filtered and preheated water is added to the first mixing tank 3. The drive motor 4 is turned on and drives the rotating shaft 41 and... The stirring rod 42 rotates to mix the raw materials inside the first mixing tank 3. At the same time, the second mixing tank 3 is located below the first storage tank 8 and the second storage tank 9 to dispense the materials. After the mixing in the first mixing tank 3 and the dispensing in the second mixing tank 3 are completed, the rotating table 2 is opened again, causing the first mixing tank 3 to move above the mold body 6. The solenoid valve 5 is opened and the wet material after mixing in the first mixing tank 3 is discharged into the mold body 6 through the discharge port 51. The mold body 6, after being filled, moves with the conveyor belt below and waits for molding. As the rotating table 2 rotates, the second mixing tank 3, after dispensing the materials, moves below the heating water tank 7 to add water and stir. The idle third mixing tank 3 moves below the first storage tank 8 and the second storage tank 9 to dispense the materials, thus carrying out uninterrupted dispensing, mixing, and feeding.

[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0023] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A device for preparing fiber gypsum board, comprising a fixed base, a rotating table, a mixing tank, a drive motor, a solenoid valve, a mold body, a heating water tank, a first storage tank, and a second storage tank, characterized in that: A rotating platform is rotatably mounted above the fixed base. A mixing tank is installed on the upper surface of the rotating platform. A drive motor and a solenoid valve are installed on the lower surface of the rotating platform. A mold body is located below the rotating platform. A heating water tank is located above the rotating platform. A first storage tank and a second storage tank are located behind the mold body.

2. The apparatus for preparing fiber gypsum board according to claim 1, characterized in that: The mixing tanks are provided in three sets of the same specifications. The bottom of the mixing tank is provided with a discharge port. The inside of the mixing tank is provided with a guide slope that is inclined toward the discharge port. The mixing tank is connected to a solenoid valve through the discharge port. The lower end face of the solenoid valve is provided with a discharge port.

3. The apparatus for preparing fiber gypsum board according to claim 1, characterized in that: The mixing tank is equipped with a rotating shaft inside, and several sets of stirring rods of equal size are arranged on the outer side of the rotating shaft. The output end of the drive motor is fixedly connected to the lower end of the rotating shaft. An infrared positioning sensor is arranged on the upper surface of the rotating platform, and the infrared positioning sensor corresponds to the mixing tank.

4. The apparatus for preparing fiber gypsum board according to claim 1, characterized in that: The lower end face of the heating water tank is provided with a drain outlet, and the drain outlet is equipped with a flow control valve. A filter box is provided above the heating water tank, and the filter box is connected to the heating water tank through a pipe. A water inlet is provided on the outer side of the filter box.

5. The apparatus for preparing fiber gypsum board according to claim 1, characterized in that: The first storage tank is equipped with a first weighing feeder at its lower end. The first weighing feeder is electrically connected to an external controller. The first storage tank is pre-filled with gypsum powder.

6. The apparatus for preparing fiber gypsum board according to claim 1, characterized in that: The second storage tank is equipped with a second weighing feeder at its lower end. The second weighing feeder is electrically connected to an external controller. Fiber material is pre-filled inside the second storage tank.