Automatic flattening mechanism for carton manufacturing
By using a servo motor-driven leveling roller and dust extraction assembly, combined with an air pump and a striking assembly, the problem of poor dust and debris removal in existing carton manufacturing leveling mechanisms has been solved, achieving a highly efficient and environmentally friendly carton manufacturing process.
Patent Information
- Application Number
- CN202520481847.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Existing cardboard box manufacturing leveling mechanisms use air blowing to clean dust and debris, which negatively impacts the working environment and results in poor cleaning performance.
The system employs a servo motor-driven leveling roller, dust extraction assembly, and air pump system. Through the cooperation of torsion spring rods, gears, and conveyor belts, it extracts and collects dust and debris, while a knocking assembly prevents accumulation.
It effectively removes dust and debris, improves cleaning results, does not affect the operating environment of the device, and increases the dust collection efficiency of the collection chamber.
Smart Images

Figure CN223934273U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cardboard box manufacturing technology, specifically to an automated leveling mechanism for cardboard box manufacturing. Background Technology
[0002] Cardboard boxes are the most widely used packaging products. Depending on the materials used, there are corrugated cardboard boxes, single-layer cardboard boxes, etc., and they come in various specifications and models. As an indispensable part of modern logistics, cardboard boxes bear the important responsibilities of containing, protecting, and presenting products. Corrugated cardboard boxes are the most widely used type of cardboard box.
[0003] Chinese patent CN216032823U, authorized and published on March 15, 2022, discloses a leveling mechanism for cardboard box manufacturing. The mechanism includes a base plate with a fixed plate fixedly connected to its upper end. Several rotating rollers are rotatably connected to one side of the fixed plate, and a conveyor belt is located on the outer side of the rotating rollers. An adjusting bolt is threadedly connected to one side of the fixed plate above the conveyor belt, and a leveling roller is rotatably connected to the lower end of the adjusting bolt. In the aforementioned application, air vents are used to blow away dust and debris to ensure cleanliness. However, using air blowing affects the surrounding environment, and the cleaning effect of point-to-point air blowing is poor. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides an automated leveling mechanism for cardboard box manufacturing, solving the problems mentioned in the background section. To achieve the above objectives, this utility model is implemented through the following technical solution: an automated leveling mechanism for cardboard box manufacturing, comprising a leveling device body, a servo motor mounted on the side of the leveling device body, a leveling roller connected to the side of the servo motor, and a collection bin mounted on the leveling device body;
[0005] A dust collection component is provided on the side of the main body of the leveling device. The dust collection component includes a torsion spring rod. A gear is driven and connected to the side of the servo motor. A gear is fixedly connected to the side of the torsion spring rod. A conveyor belt is mounted on the outer side of the torsion spring rod. An air pump is mounted on the side of the main body of the leveling device. An air pump pipe is rotatably connected to the side of the air pump.
[0006] Preferably, the torsion spring rod is located on the side of the leveling device body and is rotatably connected to the leveling device body.
[0007] Preferably, only half of the teeth are provided on the outer side of the first gear, and the first gear can mesh with the second gear through these teeth.
[0008] Preferably, one end of the conveyor belt away from the torsion spring rod is located outside the air extraction pipe.
[0009] Preferably, a striking component is provided on the side of the collection bin. The striking component includes a second conveyor belt, a transmission rod is fixedly connected to the side of the second gear, a force-bearing rod is rotatably connected to the side of the main body of the leveling device, and an elastic cam is fixedly connected to the side of the force-bearing rod.
[0010] Preferably, one end of the second conveyor belt is mounted on the transmission rod, and the other end is mounted on the force-bearing rod.
[0011] This invention provides an automated leveling mechanism for cardboard box manufacturing. It offers the following advantages:
[0012] (1) When the automated leveling mechanism for carton manufacturing performs the corresponding leveling operation on the moving carton on the main body of the leveling device, it can be used with torsion spring rod, gear one, gear two, conveyor belt one, air pump and air pipe to extract dust and debris within a certain range on the main body of the leveling device into the collection bin. This will not affect the usage environment near the device and improve the cleaning effect of the device.
[0013] (2) When the gear two reciprocates, the transmission rod can reciprocate. In conjunction with the conveyor belt two, the force rod starts to reciprocate. The force rod drives the elastic cam to reciprocate, thereby knocking the collection bin to a certain extent, preventing the accumulation of dust and debris in the collection bin, and improving the dust collection efficiency of the collection bin. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the overall appearance of this utility model;
[0015] Figure 2 This is a three-dimensional cross-sectional view of the overall structure of this utility model;
[0016] Figure 3 This is a three-dimensional structural diagram of the dust collection component of this utility model;
[0017] Figure 4 This is a three-dimensional structural diagram of the striking component of this utility model.
[0018] In the picture:
[0019] 100. Leveling device main body; 200. Servo motor; 300. Leveling roller; 400. Collection bin;
[0020] 500. Vacuum cleaning assembly; 501. Torsion spring rod; 502. Gear 1; 503. Gear 2; 504. Conveyor belt 1; 505. Air pump; 506. Air extraction hose;
[0021] 600. Striking assembly; 601. Conveyor belt II; 602. Drive rod; 603. Force-bearing rod; 604. Elastic cam. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Example 1
[0023] Please see Figures 1-4 An automated leveling mechanism for carton manufacturing includes a leveling device body 100, a servo motor 200 mounted on the side of the leveling device body 100, a leveling roller 300 connected to the side of the servo motor 200, and a collection bin 400 mounted on the leveling device body 100. When the servo motor 200 is started, the leveling roller 300 connected to it can be driven to rotate to perform corresponding leveling operations on the carton moving on the leveling device body 100.
[0024] A dust collection component 500 is provided on the side of the leveling device body 100. The dust collection component 500 includes a torsion spring rod 501, which is located on the side of the leveling device body 100 and is rotatably connected to it. A gear 502 is driven and connected to the side of the servo motor 200. During the corresponding leveling operation, the servo motor 200 synchronously drives the gear 502 connected to it to rotate. A gear 503 is fixedly connected to the side of the torsion spring rod 501. Only half of the teeth are provided on the outer side of the gear 502, which can mesh with the gear 503 through these teeth. When gear 1 502 rotates, it drives gear 2 503, which meshes with it, to rotate. Gear 2 503 then drives the torsion spring rod 501, which is fixedly connected to it, to rotate. When the side of gear 1 502 without teeth rotates to gear 2 503, gear 2 503 loses its restraint. Similarly, the torsion spring rod 501 loses its restraint and can rotate in the opposite direction under its own action to reset. In this way, the torsion spring rod 501 can reciprocate. A conveyor belt 1 504 is mounted on the outside of the torsion spring rod 501. An air pump 505 is mounted on the side of the leveling device body 100. An air extraction pipe 506 is rotatably connected to the side of the air pump 505. The end of the conveyor belt 1 504 away from the torsion spring rod 501 is located outside the air extraction pipe 506. When the torsion spring rod 501 reciprocates, in conjunction with the conveyor belt 504 mounted on its outer side, the air extraction pipe 506, which is connected to the torsion spring rod 501 via the conveyor belt 504, reciprocates. Then, the air extraction pump 505 is started, which can extract dust and debris within a certain range on the main body 100 of the leveling device into the collection chamber 400. This will not affect the surrounding environment of the device and will improve the cleaning effect of the device.
[0025] In use, starting the servo motor 200 drives the leveling roller 300 connected to it to rotate, performing a corresponding leveling operation on the moving cartons on the main body 100 of the leveling device. The servo motor 200 synchronously drives the gear 502 connected to it to rotate, causing the gear 502 to drive the gear 503 meshing with it to rotate. The gear 503 drives the torsion spring rod 501 fixedly connected to it to rotate. When the side of the gear 502 without teeth rotates to the position of the gear 503, the gear 503 loses its restraint. Similarly, the torsion spring rod 501 loses its restraint and can rotate in the opposite direction under its own action to reset. In this way, the torsion spring rod 501 can rotate back and forth. In conjunction with the conveyor belt 504 mounted on its outer side, the air extraction pipe 506 connected to the torsion spring rod 501 through the conveyor belt 504 rotates back and forth. Then, starting the air pump 505 can extract dust and debris within a certain range on the main body 100 of the leveling device into the collection bin 400. Example 2
[0026] Please see Figures 1-4 Based on Embodiment 1, a striking component 600 is provided on the side of the collection chamber 400. The striking component 600 includes a second conveyor belt 601 and a transmission rod 602 fixedly connected to the side of a second gear 503. When the second gear 503, which is fixedly connected to the torsion spring rod 501, reciprocates, the transmission rod 602, which is fixedly connected to the second gear 503, also reciprocates. A force-bearing rod 603 is rotatably connected to the side of the leveling device body 100. One end of the second conveyor belt 601 is mounted on the transmission rod 602, and the other end is mounted on the force-bearing rod 603. An elastic cam 604 is fixedly connected to the side of the force-bearing rod 603. When the transmission rod 602 reciprocates, the second conveyor belt 601 mounted on the outside of the transmission rod 602 causes the force-bearing rod 603, which is connected to the transmission rod 602 via the second conveyor belt 601, to begin reciprocating. The force-bearing rod 603 drives the elastic cam 604, which is fixedly connected to it, to reciprocate, thereby knocking on the collection chamber 400 to a certain extent, preventing the accumulation of dust and debris in the collection chamber 400, and improving the dust collection efficiency of the collection chamber 400.
[0027] In use, based on Embodiment 1, when the gear 503 fixedly connected to the torsion spring rod 501 reciprocates, the transmission rod 602 fixedly connected to the gear 503 reciprocates. In conjunction with the conveyor belt 601 mounted on the outside of the transmission rod 602, the force-bearing rod 603, which is transmitted through the conveyor belt 601 and the transmission rod 602, begins to reciprocate. The force-bearing rod 603 drives the elastic cam 604 fixedly connected to it to reciprocate, thereby striking the collection chamber 400 to a certain extent.
[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An automated leveling mechanism for carton manufacturing, comprising a leveling device body (100), a servo motor (200) mounted on the side of the leveling device body (100), a leveling roller (300) being drivenly connected to the side of the servo motor (200), and a collection bin (400) mounted on the leveling device body (100). Its features are: A dust collection component (500) is provided on the side of the main body (100) of the leveling device. The dust collection component (500) includes a torsion spring rod (501). A gear one (502) is driven and connected to the side of the servo motor (200). A gear two (503) is fixedly connected to the side of the torsion spring rod (501). A conveyor belt one (504) is mounted on the outside of the torsion spring rod (501). An air pump (505) is mounted on the side of the main body (100) of the leveling device. An air pump pipe (506) is rotatably connected to the side of the air pump (505).
2. The automated leveling mechanism for cardboard box manufacturing according to claim 1, characterized in that: The torsion spring rod (501) is located on the side of the leveling device body (100) and is rotatably connected to the leveling device body (100).
3. An automated leveling mechanism for cardboard box manufacturing according to claim 2, characterized in that: The outer side of the first gear (502) is provided with only half of the teeth, and the first gear (502) can mesh with the second gear (503) through these teeth.
4. An automated leveling mechanism for cardboard box manufacturing according to claim 3, characterized in that: The end of the conveyor belt (504) away from the torsion spring rod (501) is located outside the air extraction pipe (506).
5. An automated leveling mechanism for cardboard box manufacturing according to claim 4, characterized in that: The side of the collection bin (400) is provided with a striking component (600), the striking component (600) includes a second conveyor belt (601), the side of the second gear (503) is fixedly connected with a transmission rod (602), the side of the leveling device body (100) is rotatably connected with a force rod (603), and the side of the force rod (603) is fixedly connected with an elastic cam (604).
6. An automated leveling mechanism for cardboard box manufacturing according to claim 5, characterized in that: One end of the second conveyor belt (601) is mounted on the transmission rod (602), and the other end is mounted on the force-bearing rod (603).
Citation Information
Patent Citations
Leveling mechanism for carton manufacturing
CN216032823U