Double-rail guide storing and taking mechanism of shuttle vehicle
By designing bidirectional guide telescopic components and limit rods, the problem of unstable storage and retrieval pallets in high-density warehouses by shuttle cars has been solved, achieving efficient and precise storage and retrieval operations and improving the stability and adaptability of the system.
Patent Information
- Application Number
- CN202520723885.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-04-16
AI Technical Summary
Existing shuttle systems in high-density warehouses suffer from instability after the pallets extend, leading to positional shifts and affecting accuracy and efficiency. This is especially true when additional storage locations are needed, where traditional designs struggle to maintain stability and efficiency.
It adopts a bidirectional guiding telescopic component and multiple sets of limit rods. The telescopic movement of the first-level plate and the second-level plate is precisely controlled by the control module. Combined with the gear and toothed belt system, it ensures stable storage and retrieval of the material box in the left and right directions. The auxiliary limit component and sensor are used to achieve precise positioning.
It improves storage space utilization and operational efficiency, ensures the accuracy and stability of the hopper during storage and retrieval, reduces positional shifts caused by unstable support, and enhances the scalability and adaptability of the system.
Smart Images

Figure CN223935539U_ABST
Abstract
Description
Technical Field
[0001] This utility model is a dual-track guided storage and retrieval mechanism for a shuttle, belonging to the field of shuttle technology. Background Technology
[0002] Shuttle vehicles are suitable for automated warehousing, logistics distribution, and smart shelving, especially in environments with high requirements for precision, efficiency, and stability. Currently, most traditional warehousing and retrieval systems use simple robotic arms or track systems. Traditional warehousing and retrieval technologies often focus on simple mechanical connections and linear track control. In high-density warehousing, the goal is usually to maximize storage space and minimize track costs. Therefore, the more storage locations are set up laterally in the same storage and retrieval area, the higher the storage capacity of that area.
[0003] Existing shuttles can usually only perform telescopic storage and retrieval activities in one direction. If it is necessary to add unidirectional storage positions, the extension distance of the storage and retrieval plate needs to be increased. However, after the storage and retrieval plate extends a long distance, due to the lack of support points, it is difficult to effectively maintain the stability of the loading box on the storage and retrieval plate, which is prone to positional displacement, thereby affecting the overall placement accuracy. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a dual-track guided access mechanism for a shuttle vehicle to solve the problems of the existing technology.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution:
[0006] A dual-track guided access mechanism for a shuttle vehicle includes a frame, a bidirectional guided telescopic assembly mounted above the frame, and a first drive assembly that drives the bidirectional guided telescopic assembly to extend to the left / right.
[0007] The bidirectional guide telescopic assembly includes several sets of limiting rods for limiting the material box and a second drive assembly for driving the limiting rods to extend / retract.
[0008] The control module is electrically connected to the first drive component and the second drive component;
[0009] The bidirectional guide telescopic assembly includes a set of primary plates that are laterally movably mounted on the frame and secondary plates that are slidably mounted on the inner side of the primary plates;
[0010] The control module controls the first driving component to drive the primary plate and the secondary plate to extend to the left / right side in stages, surrounding the target material box. The control module also controls the second driving component to drive the limiting rod to extend and limit the material box, and cooperates with the first driving component to control the secondary plate and the primary plate to retract in opposite directions in stages.
[0011] As a further improvement, a toothed plate is provided below the primary plate;
[0012] The first drive assembly includes a gearbox motor assembly fixedly mounted on the vehicle frame, a drive shaft inserted into the gearbox motor assembly, and drive gears mounted at both ends of the drive shaft. The gearbox motor assembly is electrically connected to the control module.
[0013] Two sets of drive wheels are rotatably mounted on the frame. The two drive wheels in the same set are connected by a first toothed belt. The outer side of the first toothed belt meshes with the toothed plate and the drive gear.
[0014] As a further improvement, a set of positioning plates is fixedly installed in the middle of the frame. Multiple sets of first guide wheels are provided on the upper and lower edges of the positioning plates facing the first-level plate. A set of first guide strips are provided on the upper and lower edges of the first-level plate facing the positioning plate. Two first guide strips are provided with first grooves facing opposite sides, and the first guide wheels abut against the first grooves.
[0015] As a further improvement, the upper and lower edges of the first-level plate facing the second-level plate are provided with multiple sets of second guide wheels, and the upper and lower edges of the second-level plate facing the first-level plate are provided with a set of second guide strips. Two second guide strips are provided with second grooves facing adjacent sides, and the second guide wheels abut against the second grooves.
[0016] As a further improvement, the first drive assembly includes a set of drive wheels rotatably mounted on the first-stage plate, two of the drive wheels being connected by a second toothed belt, a first motor fixedly mounted on the first-stage plate to control the rotation of the drive wheels, the output shaft of the first motor being fixedly connected to the shaft of one of the drive wheels, and a rack fixedly mounted on the second-stage plate facing the first-stage plate, the rack meshing with the second toothed belt.
[0017] As a further improvement, the first motor is electrically connected to the control module, and the control module controls the first motor to drive the drive wheel to rotate in the forward direction. Through the meshing of the second toothed belt and the rack, the second stage plate is controlled to move to the left.
[0018] The first motor is electrically connected to the control module. The control module controls the first motor to drive the drive wheel to rotate in the opposite direction. The second toothed belt and the rack mesh together to control the second stage plate to move to the right.
[0019] As a further improvement, the limiting rod is rotatably mounted inside the secondary plate. The second drive assembly includes a second motor whose output end is fixedly connected to the bottom of the limiting rod. The second motor is fixedly mounted on the side of the secondary plate facing the primary plate. The second motor is electrically connected to the control module, and the control module controls the second motor to drive the limiting rod to rotate forward / reverse.
[0020] As a further improvement, it also includes an auxiliary limiting component disposed in the middle of the frame for adsorbing the bottom of the material box, and an identification unit disposed in the middle of the frame for identifying the working state of the limiting rod, the identification unit being electrically connected to the control module;
[0021] Move the hopper above the auxiliary limiting component;
[0022] The identification unit identifies that the limiting rod is in the extended state, and the control module drives the auxiliary limiting component to adhere to the bottom of the material box.
[0023] As a further improvement, the frame includes a base plate welded to its upper center, and the identification unit includes a plurality of first sensors embedded in the two side edges of the base plate facing the secondary plate. The spacing between the plurality of first sensors is consistent with the spacing between the plurality of limiting rods. When the primary plate and the secondary plate are reset, the unfolded limiting rods are located directly above the first sensors.
[0024] As a further improvement, the auxiliary limiting component includes multiple sets of adsorption ports disposed on the base plate and an air pump fixedly installed below the base plate. The multiple adsorption ports are connected to the air pump's suction port through pipes. Each set of adsorption ports is located between two first sensors. A second sensor is provided corresponding to each set of adsorption ports, and the second sensor is embedded in the base plate.
[0025] Beneficial effects:
[0026] This invention introduces a bidirectional guiding telescopic component, enabling the shuttle to extend and retract in both left and right directions for storage and retrieval. This improves the utilization rate of storage space, allows for flexible selection of the storage and retrieval direction as needed, and optimizes spatial layout and operational efficiency.
[0027] By adding multiple sets of limit rods and cooperating with the second drive assembly for precise control, these limit rods can stabilize the positioning of the hopper during storage and retrieval, prevent positional displacement during long-distance extension and retraction, and improve the accuracy and stability of the storage and retrieval process.
[0028] The bidirectional guided telescopic assembly employs a laterally movable primary plate and a sliding secondary plate to ensure the material bin is safely and precisely surrounded and supported during storage and retrieval. The positioning plate, along with the first guide strip, first guide wheel, second guide strip, and second guide wheel on the side of the secondary plate, forms a double-rail lateral deployment posture with opposite receiving directions, greatly improving support stability. The telescopic movement of the primary and secondary plates is controlled by a control module to ensure no unnecessary shaking or offset during operation. Attached Figure Description
[0029] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0030] Figure 1 This is a schematic diagram of the extended state structure of a dual-track guided access mechanism for a shuttle vehicle according to this utility model.
[0031] Figure 2 This is a schematic diagram of the retracted state structure of a dual-track guided storage and retrieval mechanism for a shuttle vehicle according to this utility model.
[0032] Figure 3 This is a partially enlarged schematic diagram of the second motor mounting area of a dual-track guided storage and retrieval mechanism for a shuttle vehicle according to this utility model.
[0033] Figure 4 This is a partially enlarged structural diagram of the outer side of the first-stage plate of a dual-track guided storage and retrieval mechanism for a shuttle vehicle according to this utility model.
[0034] Figure 5 This is a partially enlarged structural diagram of the outer side of the secondary plate of the dual-track guided storage and retrieval mechanism of a shuttle vehicle according to this utility model.
[0035] Figure 6 This is a schematic diagram of the structure of a vehicle frame after disassembly and assembly according to this utility model.
[0036] Figure 7 This is a partial exploded structural diagram of a second driving component of this utility model.
[0037] Figure 8 This is a module connection diagram of a dual-track guided storage and retrieval mechanism for a shuttle vehicle according to this utility model.
[0038] 1. Frame; 2. Base plate; 3. Control module; 4. Material box; 5. Bidirectional guide telescopic assembly; 61. Limiting rod; 62. Second motor; 63. Primary plate; 631. Toothed plate; 632. Gearbox motor assembly; 633. Drive shaft; 634. Drive gear; 635. Drive wheel; 636. First toothed belt; 64. Positioning plate; 641. First guide wheel; 642. First guide strip; 643. First groove; 65. Secondary plate; 651. Second guide wheel; 652. Second guide strip; 653. Second groove; 654. Drive wheel; 655. Second toothed belt; 66. First motor; 67. Rack; 68. First sensor; 681. Suction port; 682. Air pump; 683. Second sensor; 684. Solenoid valve. Detailed Implementation
[0039] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0040] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0041] Reference Figure 1-8 As shown, a dual-track guided access mechanism for a shuttle includes: a frame 1, a bidirectional guided telescopic assembly 5 mounted on the frame 1, and a first drive assembly that drives the bidirectional guided telescopic assembly 5 to extend to the left / right.
[0042] The bidirectional guide telescopic assembly 5 includes several sets of limiting rods 61 for limiting the material box 4, and a second drive assembly for driving the limiting rods 61 to extend / retract.
[0043] Control module 3, which is electrically connected to the first drive component and the second drive component;
[0044] The bidirectional guide telescopic assembly 5 includes a set of primary plates 63 that are laterally movably mounted on the frame 1 and secondary plates 65 that are slidably mounted on the inner side of the primary plates 63.
[0045] The control module 3 controls the first driving component to drive the primary plate 63 and the secondary plate 65 to extend to the left / right side in stages and surround the target material box 4. The control module 3 also controls the second driving component to drive the limiting rod 61 to extend and limit the material box 4, and cooperates with the first driving component to control the secondary plate 65 and the primary plate 63 to retract in opposite directions in stages.
[0046] Existing shuttle systems typically employ unidirectional telescopic pallets and tracks. This design presents stability and efficiency issues in high-density storage and tasks requiring high precision. For example, in traditional systems, the limited support points after the pallet extends a long distance can easily cause the loading bin to shift, affecting storage accuracy and subsequent operations. Especially when additional storage space is needed, the existing design often requires extending the pallet's extension distance, which exacerbates instability and impacts work efficiency and accuracy.
[0047] By introducing the bidirectional guided telescopic component 5, the shuttle can perform telescopic storage and retrieval operations in both left and right directions. This improves the utilization rate of storage space, allows for flexible selection of the storage and retrieval direction as needed, and optimizes spatial layout and operational efficiency.
[0048] By adding multiple sets of limit rods 61 and cooperating with the second drive assembly for precise control, these limit rods can stabilize the positioning of the material box 4 during storage and retrieval, prevent positional deviation during long-distance extension and retraction, and improve the accuracy and stability of the storage and retrieval process.
[0049] The bidirectional telescopic assembly 5, employing a laterally movable primary plate 63 and a sliding secondary plate 65, ensures that the material bin 4 is safely and precisely surrounded and supported during storage and retrieval. The control module 3 controls the extension and retraction of these two plates via electrical connection, ensuring no unnecessary shaking or displacement during operation.
[0050] Advantages over existing technologies:
[0051] Existing unidirectional storage and retrieval systems are prone to instability during extension and retraction, especially when the storage plate extends, which can cause the hopper to shift and affect accuracy. This solution, however, employs a bidirectional guiding design and precise limit rod control, ensuring the stability of the hopper during storage and retrieval and significantly improving accuracy.
[0052] Existing systems typically rely on unidirectional track layouts, which limits space utilization in high-density storage environments. This solution, however, utilizes a bidirectional guided telescopic assembly 5 in conjunction with a flexible control module 3, enabling more efficient use of storage space while reducing costs associated with track expansion.
[0053] This solution offers the flexibility of bidirectional access, while traditional systems typically only handle unidirectional access. This dual-track design allows for adjustments to storage locations as needed, effectively addressing evolving warehousing demands and material management requirements, thus increasing the system's scalability and adaptability.
[0054] The control module 3 enables precise control of the primary plate 63, the secondary plate 65, and the limit rod 61, ensuring that the shuttle maintains accuracy without any interference during storage and retrieval. The advantage of this precise control is that it significantly reduces errors and improves overall operational efficiency.
[0055] To control the smooth extension of the primary plate 63 to the left / right, a toothed plate 631 is provided below the primary plate 63;
[0056] The first drive assembly includes a gearbox motor assembly 632 fixedly mounted on the frame 1, a drive shaft 633 inserted into the gearbox motor assembly 632, and drive gears 634 mounted at both ends of the drive shaft 633. The gearbox motor assembly 632 is electrically connected to the control module 3.
[0057] Two sets of drive wheels 635 are rotatably mounted on the frame 1. The two drive wheels 635 in the same set are connected by a first toothed belt 636. The outer side of the first toothed belt 636 meshes with the toothed plate 631 and the drive gear 634.
[0058] Since the primary plate 63 needs to extend smoothly on the frame to perform storage and retrieval operations, if the primary plate 63 relies directly on ordinary linear drive, it may be affected by friction, misalignment, and uneven power, resulting in instability or even jamming during extension. By setting the gear plate 631 to cooperate with the transmission system and utilizing the meshing action of gears, the smoothness of the extension process can be greatly improved.
[0059] The toothed plate being positioned below the primary plate allows the drive and control systems to precisely control the plate's extension and retraction via gears and belts, without the instability issues caused by traditional sliding friction.
[0060] Simultaneously, the combination of the gearbox motor unit 632 and the drive shaft 633 enables efficient power transmission. Through this design, the gearbox motor unit converts electrical energy into mechanical energy and transmits it to the transmission system, thereby driving the extension of the primary plate. The transmission system ensures stable power transmission through the cooperation of gears and toothed belts.
[0061] Gears and toothed belts ensure precise synchronization during the drive process, avoiding extension errors caused by sliding friction or inaccurate mechanical parts in traditional electric drive devices. The meshing between the transmission wheel 635 and the toothed belt 636 ensures the accuracy of power transmission, enabling the first-stage plate 63 to extend precisely according to the instructions of the control module.
[0062] The gearbox motor assembly 632 includes a gearbox welded to the frame 1 and a motor fixedly installed at one end of the gearbox. The gearbox is usually equipped with two sets of meshing gears, one of which is fixed to the output shaft of the motor, and the other gear is welded to the transmission shaft 633 and is coaxial with the transmission shaft 633. Since the gearbox motor assembly 632 is a conventional configuration, it will not be described in detail.
[0063] To improve the stability of the extended primary plate 63, a set of positioning plates 64 are fixedly installed in the middle of the frame 1. The upper and lower edges of the positioning plates 64 facing the primary plate 63 are provided with multiple sets of first guide wheels 641. The upper and lower edges of the primary plate 63 facing the positioning plates 64 are provided with a set of first guide strips 642. Two first guide strips 642 are provided with first grooves 643 facing opposite sides, and the first guide wheels 641 abut against the first grooves 643.
[0064] To improve the stability of the extension of the secondary plate 65, multiple sets of second guide wheels 651 are provided on the upper and lower edges of the primary plate 63 facing the secondary plate 65, and a set of second guide strips 652 are provided on the upper and lower edges of the secondary plate 65 facing the primary plate 63. Two second guide strips 652 are provided with second grooves 653 facing adjacent sides, and the second guide wheels 651 abut against the second grooves 653.
[0065] The positioning plate 64 and the first guide bar 642, first guide wheel 641, second guide bar 652 and second guide wheel 651 on the side of the secondary plate 65 form a double-rail lateral unfolding posture with opposite receiving directions, which greatly improves the support stability.
[0066] The first drive assembly includes a set of drive wheels 654 rotatably mounted on the first-stage plate 63. Two drive wheels 654 are connected by a second toothed belt 655. A first motor 66 is fixedly mounted on the first-stage plate 63 to control the rotation of the drive wheels 654. The output shaft 22 of the first motor 66 is fixedly connected to the shaft of one of the drive wheels 654. A rack 67 is fixedly mounted on the second-stage plate 65 facing the first-stage plate 63. The rack 67 meshes with the second toothed belt 655.
[0067] As a further improvement, the first motor 66 is electrically connected to the control module 3. The control module 3 controls the first motor 66 to drive the drive wheel 654 to rotate in the forward direction. The second toothed belt 655 is engaged with the rack 67 to control the secondary plate 65 to move to the left.
[0068] The first motor 66 is electrically connected to the control module 3. The control module 3 controls the first motor 66 to drive the drive wheel 654 to rotate in the opposite direction. The second toothed belt 655 is engaged with the rack 67 to control the secondary plate 65 to move to the right.
[0069] To improve the stability of the primary and secondary plates, primary plate 63 and secondary plate 65 may be affected by uneven forces during extension, leading to unstable movement or positional deviation. By installing a positioning plate 64 in the middle of the frame 1, along with guide wheels 641 and guide strips 642, friction and instability between the primary plate 63 and the frame can be effectively avoided, ensuring smooth and stable movement.
[0070] The positioning plate 64, through the cooperation of multiple first guide wheels 641 and first grooves 643, forms a precise guide track, ensuring that the first-stage plate 63 extends stably along the correct trajectory. Similarly, the extension of the second-stage plate 65 is also precisely controlled by second guide wheels 651 and second grooves 653.
[0071] To enhance support stability through dual-rail lateral deployment, the first-stage plate 63 and the second-stage plate 65 are designed with first guide bar 642 and second guide bar 652, respectively, forming a dual-rail lateral deployment posture. The two guide wheels engage with their respective grooves, controlling the plate movement while preventing any unnecessary lateral offset. This dual-rail system improves the support stability of the plates, ensuring they remain vertical or horizontal throughout the deployment process, reducing structural deformation and excessive vibration.
[0072] The dual-track lateral deployment design avoids the skew problem that may be caused by a single track, and greatly improves the stability of the primary and secondary plates under different working conditions.
[0073] To ensure the smooth extension of the secondary plate 65 on the primary plate 63, a first drive assembly is employed, including a drive wheel 654 mounted on the primary plate and a cooperating second toothed belt 655. Through precise electric control, the secondary plate 65 can move precisely to the left or right, thereby meeting different operational requirements.
[0074] The first motor 66 works in conjunction with the rack 67 via the toothed belt 655, further enhancing the precise transmission between the secondary plate 65 and the primary plate 63. The meshing of the rack 67 and the toothed belt 655 ensures the stability of power transmission and can efficiently control the movement of the secondary plate 65, avoiding transmission inaccuracies caused by friction and wear.
[0075] Through this multi-layered guidance and drive design, the primary board 63 and the secondary board 65 not only possess higher stability but also maintain lower wear during long-term, high-frequency use. This reduces malfunctions caused by friction and motion instability, extending the equipment's lifespan.
[0076] To achieve precise limit control of the material box, the limit rod 61 is rotatably mounted inside the secondary plate 65. The second drive assembly includes a second motor 62 whose output end is fixedly connected to the bottom of the limit rod 61. The second motor 62 is fixedly mounted on the side of the secondary plate 65 facing the primary plate 63. The second motor 62 is electrically connected to the control module 3, and the control module 3 controls the second motor 62 to drive the limit rod 61 to rotate in the forward / reverse direction.
[0077] The rotation of the limit rod 61 is controlled by the second motor 62, enabling precise positioning and limiting functions. By controlling the rotation direction of the second motor (forward / reverse), the limit rod can be precisely adjusted to ensure that the equipment or system moves within a predetermined range or angle during operation, preventing it from exceeding the set range.
[0078] Example 2;
[0079] Reference Figure 1-8 As shown, this embodiment is basically the same as embodiment 1, except that it is based on embodiment 1 and further improved. Specifically, it also includes an auxiliary limiting component disposed in the middle of the frame 1 for adsorbing the bottom of the material box 4, and an identification unit disposed in the middle of the frame 1 for identifying the working state of the limiting rod 61. The identification unit is electrically connected to the control module.
[0080] Move the material box 4 above the auxiliary limiting component;
[0081] The identification unit identifies that the limiting rod 61 is in the extended state, and the control module 3 drives the auxiliary limiting component to adsorb the bottom of the material box 4.
[0082] The frame 1 includes a base plate 2 welded and fixed to its upper center. The identification unit includes a plurality of first sensors 68 embedded on the two sides of the base plate 2 facing the secondary plate 65. The spacing between the plurality of first sensors 68 is consistent with the spacing between the plurality of limiting rods 61. When the primary plate 63 and the secondary plate 65 are reset, the unfolded limiting rods 61 are located directly above the first sensors 68.
[0083] The auxiliary limiting component includes multiple sets of adsorption ports 681 disposed on the base plate 2 and an air pump 682 fixedly installed below the base plate 2. The multiple adsorption ports 681 are connected to the air intake port of the air pump 682 through pipes. Each set of adsorption ports 681 is located between two first sensors 68. A second sensor 683 is provided corresponding to each set of adsorption ports 681. The second sensor 683 is embedded in the base plate 2.
[0084] To further improve the stability of the material bin during transfer, an auxiliary limiting component, including multiple suction ports and an air pump, is used to precisely suction the bottom of the material bin when needed, ensuring that the bin does not shift during transportation. The cooperation of the pipeline and air pump ensures that the suction ports accurately suction the bottom of the material bin, avoiding operational instability caused by displacement or slippage.
[0085] The combination of the air pump and the adsorption port utilizes the principle of negative pressure to make the adsorption effect stronger and more stable, ensuring that the material box remains fixed throughout the transportation and operation process, avoiding errors caused by movement, vibration or misoperation.
[0086] The identification unit accurately identifies the working state of the limiting rod 61 through multiple first sensors 68. This design can monitor the state of the limiting rod in real time and determine whether it is in the extended state, which is very important for the automated control system. Through the coordinated work of the control module 3 and the sensors, the auxiliary limiting component can be automatically driven to adsorb the bottom of the material box when the limiting rod is in the extended state, thereby realizing automated operation and reducing manual intervention.
[0087] Thanks to the collaboration between the identification unit and the control module, the system can sense the state of the limit lever in real time and react accordingly. Through precise control and feedback mechanisms, it can quickly respond to external changes, improving the system's response speed and accuracy.
[0088] By ensuring that the spacing between multiple first sensors 68 and the limit rod 61 is consistent, the identification unit can accurately detect the state of the limit rod. Through connection with the control module 3, the sensors can determine the state when the limit rod resets, thereby driving other components to operate accurately. This precise sensor layout and control effectively avoids misoperation and ensures the reliability and accuracy of operation.
[0089] Each set of adsorption ports is equipped with a second sensor 683. These sensors can accurately reflect the working status of the adsorption ports, further improving the accuracy of the adsorption process. This ensures that each adsorption port can work accurately as needed, and that the material box can be reliably adsorbed and fixed.
[0090] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0091] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0092] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A dual-track guided access mechanism for a shuttle vehicle, comprising: The frame (1), the bidirectional guide telescopic assembly (5) mounted on the frame (1), and the first drive assembly that drives the bidirectional guide telescopic assembly (5) to extend to the left / right; The bidirectional guide telescopic assembly (5) includes several sets of limiting rods (61) for limiting the material box (4) and a second drive assembly for driving the limiting rods (61) to extend / retract. Control module (3), which is electrically connected to the first drive component and the second drive component; The bidirectional guide telescopic assembly (5) includes a set of primary plates (63) that are laterally movably mounted on the frame (1) and secondary plates (65) that are slidably mounted on the inner side of the primary plates (63); The control module (3) controls the first drive assembly to drive the first-level plate (63) and the second-level plate (65) to extend to the left / right side step by step and surround the target material box (4). The control module (3) controls the second drive assembly to drive the limiting rod (61) to extend and limit the material box (4), and cooperates with the first drive assembly to control the second-level plate (65) and the first-level plate (63) to retract in opposite directions step by step.
2. The dual-track guided access mechanism for a shuttle vehicle according to claim 1, characterized in that: A toothed plate (631) is provided below the primary plate (63); The first drive assembly includes a gearbox motor assembly (632) fixedly mounted on the frame (1), a drive shaft (633) inserted into the gearbox motor assembly (632), and drive gears (634) mounted at both ends of the drive shaft (633). The gearbox motor assembly (632) is electrically connected to the control module (3). Two sets of drive wheels (635) are rotatably mounted on the frame (1). The two drive wheels (635) in the same set are connected by a first toothed belt (636). The outer side of the first toothed belt (636) meshes with the toothed plate (631) and the drive gear (634).
3. The dual-track guided access mechanism for a shuttle vehicle according to claim 2, characterized in that: A set of positioning plates (64) are fixedly installed in the middle of the frame (1). The positioning plates (64) have multiple sets of first guide wheels (641) on the upper and lower edges facing the first plate (63). The first plate (63) has a set of first guide strips (642) on the upper and lower edges facing the positioning plates (64). Two first guide strips (642) have first grooves (643) facing opposite sides. The first guide wheels (641) abut against the first grooves (643).
4. The dual-track guided access mechanism for a shuttle vehicle according to claim 3, characterized in that: The first-level plate (63) has multiple sets of second guide wheels (651) on its upper and lower edges facing the second-level plate (65), and the second-level plate (65) has a set of second guide strips (652) on its upper and lower edges facing the first-level plate (63). Two second guide strips (652) have second grooves (653) facing each other, and the second guide wheels (651) abut against the second grooves (653).
5. The dual-track guided access mechanism for a shuttle vehicle according to claim 4, characterized in that: The first drive assembly includes a set of drive wheels (654) rotatably mounted on the first-stage plate (63), two drive wheels (654) being connected by a second toothed belt (655), a first motor (66) fixedly mounted on the first-stage plate (63) to control the rotation of the drive wheels (654), the output shaft (22) of the first motor (66) being fixedly connected to the shaft of one of the drive wheels (654), and a rack (67) fixedly mounted on the second-stage plate (65) facing the first-stage plate (63), the rack (67) meshing with the second toothed belt (655).
6. The dual-track guided access mechanism for a shuttle vehicle according to claim 5, characterized in that: The first motor (66) is electrically connected to the control module (3). The control module (3) controls the first motor (66) to drive the drive wheel (654) to rotate in the forward direction. The second toothed belt (655) is engaged with the rack (67) to control the second stage plate (65) to move to the left. The first motor (66) is electrically connected to the control module (3). The control module (3) controls the first motor (66) to drive the drive wheel (654) to rotate in the opposite direction. The second toothed belt (655) is engaged with the rack (67) to control the secondary plate (65) to move to the right.
7. The dual-track guided access mechanism for a shuttle vehicle according to claim 6, characterized in that: The limiting rod (61) is rotatably mounted inside the secondary plate (65). The second driving component includes a second motor (62) whose output end is fixedly connected to the bottom of the limiting rod (61). The second motor (62) is fixedly mounted on the side of the secondary plate (65) facing the primary plate (63). The second motor (62) is electrically connected to the control module (3). The control module (3) controls the second motor (62) to drive the limiting rod (61) to rotate forward / reverse.
8. The dual-track guided access mechanism for a shuttle car according to claim 1 or 7, characterized in that: It also includes an auxiliary limiting component disposed in the middle of the frame (1) for adsorbing the bottom of the material box (4), and an identification unit disposed in the middle of the frame (1) for identifying the working state of the limiting rod (61), the identification unit being electrically connected to the control module; Move the hopper (4) above the auxiliary limiting component; The identification unit identifies that the limiting rod (61) is in the extended state, and the control module (3) drives the auxiliary limiting component to adsorb the bottom of the material box (4).
9. The dual-track guided access mechanism for a shuttle vehicle according to claim 8, characterized in that: The frame (1) includes a base plate (2) welded and fixed to its upper center. The identification unit includes a plurality of first sensors (68) embedded in the base plate (2) on both sides facing the secondary plate (65). The spacing between the plurality of first sensors (68) is consistent with the spacing between the plurality of limiting rods (61). When the primary plate (63) and the secondary plate (65) are reset, the unfolded limiting rods (61) are located directly above the first sensors (68).
10. The dual-track guided access mechanism for a shuttle vehicle according to claim 9, characterized in that: The auxiliary limiting component includes multiple sets of adsorption ports (681) disposed on the base plate (2) and an air pump (682) fixedly installed below the base plate (2). The multiple adsorption ports (681) are connected to the air pump (682) through pipes. Each set of adsorption ports (681) is located between two first sensors (68). A second sensor (683) is provided for each set of adsorption ports (681). The second sensor (683) is embedded in the base plate (2).