Quantitative tray loader with turnover conveying structure
By introducing a flipping conveyor structure, including a feeding rack, lifting components, and vibrators, into the quantitative tray loading machine, the error problem during metering and inspection feeding is solved, the stable positioning and conveying of product parts is achieved, and the stability and production efficiency of the tray loading machine are improved.
Patent Information
- Application Number
- CN202520485250.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Existing quantitative tray loading machines are prone to errors during metering and material detection, which affects the stability of the machine.
A quantitative tray loading machine with a flipping conveyor structure was designed, which includes a feeding rack for easy positioning and assembly, a lifting component, a clamping component, a flipping frame, and a vibrator. Through the cooperation of these components, the stable positioning, flipping, and conveying of product parts can be achieved, avoiding errors.
Effective control of quantitative conveying of product parts and overall tray stability improves the stability and production efficiency of the tray loading machine.
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Figure CN223935725U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quantitative loading machine technology, specifically a quantitative loading machine equipped with a flipping conveyor structure. Background Technology
[0002] The quantitative traying machine can weigh and measure items using a set electronic scale, and then tray the items after the set value is reached. It can also detect equal quantities to ensure equal traying, thus improving the stability of the traying machine. However, during use, errors can easily occur during the weighing and feeding process, as well as unstable placement, which can lead to errors in the weighing and traying.
[0003] To overcome the above-mentioned defects, the prior art (Chinese patent application number CN201821723056.X, application date 2018-10-23) provides a tray loading machine that can transport multiple components to a rotary table and detect their placement direction. When the placement direction of the components in the rotary table is opposite to the preset direction, the rotary table is rotated to adjust the direction of the components. Then, the components are placed upside down on the conveyor belt via a flipping table and arranged in batches for tray loading. This tray loading machine has a high degree of automation, which can reduce operator operations, reduce labor costs, and improve production efficiency. At the same time, it solves the problem of incorrect component placement direction affecting the next process, and the quality of the produced products is more stable. Although the prior art can complete quantitative tray loading, it is inconvenient to perform stable equal quantity measurement and detection of the loaded products during operation. When using it for conveying, it is easy to cause errors in quantity measurement, affecting the stability of the quantitative tray loading machine.
[0004] To address the aforementioned issues, there is an urgent need for innovative design based on the existing quantitative tray filling machine. Utility Model Content
[0005] The purpose of this utility model is to provide a quantitative tray filling machine with a flipping conveying structure to solve the problem mentioned in the background art that it is inconvenient to perform stable equal quantity measurement and detection of products, and that the quantity measurement error is easily caused during conveying and use, affecting the stability of the quantitative tray filling machine.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a quantitative tray loading machine with a flipping conveyor structure, comprising a loading rack for easy positioning and assembly, and a lifting component 1 slidably connected to the outer surface of the loading rack; including: a clamping component, which extends and retracts to the lower surface of the lifting component 1, and the inner surface of the clamping component has extendable grippers, and the side of the loading rack is connected to a second lifting component, while the upper surface of the second lifting component has an extendable rotating component, and the upper surface of the rotating component has a rotating seat, and the upper surface of the rotating seat is equipped with a product seat, while the inner surface of the product seat is nested with a product component; a flipping frame, which is connected to the front side of the outer surface of the second lifting component, and the upper surface of the flipping frame has an extendable movable seat, and the outer surface of the movable seat has a rotating shaft, while the side of the rotating shaft is equipped with a flipping rod, and the end of the outer surface of the rotating shaft is connected to a limit component.
[0007] Preferably, the feeding rack forms a telescopic structure through the lifting component one and the clamping component, and the clamping component and the lower outer surface of the lifting component one are equally embedded and installed, and the clamping component forms a clamping structure with the product through the gripper. At the same time, the lifting component two and the rotating component form a telescopic structure, and the rotating component forms a rotating structure with the product seat through the rotating seat, and the product seat and the product form a nested structure.
[0008] The above structure allows for effective control of equidistant feeding and receiving during use.
[0009] Preferably, the flipping frame and the movable seat form a telescopic structure, and the movable seat forms a limiting rotation structure with the rotating shaft through a limiting component, and the flipping rod and the outer surface of the rotating shaft are embedded and installed at equal distances.
[0010] The above structure effectively enables positioning and flipping during use, thereby controlling the stability of the flipping conveyor.
[0011] Preferably, a conveying component is connected to the front side of the outer surface of the tilting frame, and a push rod is connected to the inner side of the conveying component. A monitoring component is installed on the outer surface of the conveying component, and a linear vibrator is installed on the lower surface of the conveying component. The conveying component and the push rod form a telescopic nested structure, and the conveying component and the linear vibrator form a vibration conveying structure.
[0012] The above structure allows for effective control of the push rod's position during use, thereby ensuring stable delivery of the product components.
[0013] Preferably, a limiter one is provided on the rear side of the outer surface of the conveying component, and a limiter two is provided on the front right side of the outer surface of the conveying component. A support plate is connected to the left side of the outer surface of the limiter two, and a limiter three is telescopically connected to the upper surface of the support plate. A pusher assembly is provided on the rear side of the outer surface of the conveying component, and a movable frame is telescopically connected to the outer surface of the pusher assembly. A pusher block is telescopically connected to the lower surface of the movable frame.
[0014] The above structure effectively enables limited conveying and quantitative whole-plate use, improving the stability of the whole-plate machine.
[0015] Preferably, the conveying component is arranged in a staggered manner with limiter one and limiter two, and limiter two and support plate form an integrated structure, and support plate and limiter three form a telescopic structure. At the same time, the pushing component and moving frame form a telescopic structure, and moving frame and pusher block form a lifting structure.
[0016] The above structure improves the limit of the whole machine and controls the stability of product conveying during use.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. This quantitative tray loading machine with a flip conveyor structure is equipped with a feeding rack for easy quantitative assembly. It works in conjunction with the lifting component and the gripper to control the placement of the product parts and stably place them on the product seat. The flip rod assembled with the rotating shaft on the flip section receives the material and controls the stability of the flipping to prevent it from falling off.
[0019] 2. This quantitative tray filling machine with a flip conveyor structure is equipped with a linear vibrator that facilitates vibration control, effectively controlling the conveyor for placing product parts and ensuring stable conveying of the product parts. In conjunction with the push rod, it is easy to effectively move a section of the conveyor without vibration after material is discharged, improving conveying stability. Furthermore, the stability of quantitative tray filling is improved through the cooperation of limit switch three and push block. Attached Figure Description
[0020] Figure 1 This is a three-dimensional structural diagram of the feeding rack of this utility model;
[0021] Figure 2 This is a three-dimensional structural diagram of the rotating component of this utility model;
[0022] Figure 3 This is a three-dimensional structural diagram of the movable seat of this utility model;
[0023] Figure 4 This is a three-dimensional structural diagram of the conveying component of this utility model;
[0024] Figure 5This is a schematic diagram of the three-dimensional structure of the mobile frame of this utility model.
[0025] In the diagram: 1. Loading rack; 2. Lifting assembly one; 3. Clamping assembly; 4. Gripper; 5. Lifting assembly two; 6. Rotating assembly; 7. Rotating seat; 8. Product seat; 9. Product component; 10. Tilting frame; 11. Moving seat; 12. Rotating shaft; 13. Tilting rod; 14. Limiting assembly; 15. Conveying component; 16. Push rod; 17. Monitoring component; 18. Linear vibrator; 19. Limiter one; 20. Limiter two; 21. Support plate; 22. Limiter three; 23. Pushing assembly; 24. Moving frame; 25. Push block. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1-5 This utility model provides a technical solution: a quantitative tray loading machine with a flipping conveyor structure, comprising a loading rack 1 for easy positioning and assembly, and a lifting assembly 2 slidably connected to the outer surface of the loading rack 1; including: a clamping assembly 3, which extends and retracts to the lower surface of the lifting assembly 2, and a gripper 4 extending and retracting to the inner surface of the clamping assembly 3; a second lifting assembly 5 connected to the side of the loading rack 1, and a rotating assembly 6 extending and retracting to the upper surface of the second lifting assembly 5, and a rotating seat 7 rotating on the upper surface of the rotating assembly 6, and a product seat 8 mounted on the upper surface of the rotating seat 7, with a product component 9 nested and connected to the inner surface of the product seat 8; a flipping frame 10, connected to the front side of the outer surface of the lifting assembly 2 5, and a movable seat 11 extending and retracting to the upper surface of the flipping frame 10, and a rotating seat 11 rotating on the outer surface of the movable seat 11. A rotating shaft 12 is mounted on the side of the rotating shaft 12, and a limiting component 14 is connected to the outer surface end of the rotating shaft 12. The loading rack 1 forms a telescopic structure with the lifting component 1 2 and the clamping component 3, and the clamping component 3 is embedded at equal distances to the lower outer surface of the lifting component 1 2. The clamping component 3 forms a clamping structure with the product part 9 through the gripper 4. At the same time, the lifting component 2 5 and the rotating component 6 form a telescopic structure, and the rotating component 6 forms a rotating structure with the product seat 8 through the rotating seat 7. The product seat 8 and the product part 9 form a nested structure. The flipping frame 10 and the moving seat 11 form a telescopic structure, and the moving seat 11 forms a limiting rotation structure with the rotating shaft 12 through the limiting component 14. The flipping rod 13 is embedded at equal distances to the outer surface of the rotating shaft 12.
[0028] In use, the lifting assembly 2, controlled by the loading rack 1, adjusts the lifting of the clamping assembly 3. The grippers 4 assembled on the clamping assembly 3 then grip the product part 9 and place it on the product seat 8. A rotating seat 7, assembled with the product seat 8, and a rotating assembly 6 rotatably connected to the rotating seat 7, control the rotation of the rotating seat 7. This ensures that the product part 9 on the product seat 8 is in a rotating position after placement, facilitating subsequent material receiving. The lifting assembly 5, connected to the rotating assembly 6, is also used in conjunction with this mechanism. The height of the rotating component 6 is controlled to control the position of the product part 9. After the product part 9 is rotated and positioned, the height of the flipping frame 10 is controlled. The cylinder of the flipping frame 10 is used to control the sliding seat 11 on the flipping frame 10. The motor on the moving seat 11 is controlled to rotate the rotating shaft 12, thereby controlling the position of the flipping rod 13 installed on the rotating shaft 12. This allows the product part 9 to be picked up. The limiting component 14 connected to the rotating shaft 12 controls the angle of the rotating shaft 12 to prevent over-rotation.
[0029] A conveyor 15 is connected to the front of the outer surface of the tilting frame 10, and a push rod 16 is connected to the inner side of the conveyor 15. A monitoring element 17 is installed on the outer surface of the conveyor 15, and a linear vibrator 18 is installed on the lower surface of the conveyor 15. The conveyor 15 and the push rod 16 form a telescopic nested structure, and the conveyor 15 and the linear vibrator 18 form a vibration conveying structure. A limiter 19 is provided on the rear side of the outer surface of the conveyor 15, and a limiter 20 is provided on the right front side of the outer surface of the conveyor 15. A support plate 21 is connected to the left side of the outer surface of the limiter 20. The upper surface of the support plate 21 is telescopically connected to the limiter 3 22, and the outer surface of the conveyor 15 is connected to the pusher assembly 23. The outer surface of the pusher assembly 23 is telescopically connected to the moving frame 24, and the lower surface of the moving frame 24 is telescopically connected to the pusher block 25. The conveyor 15, the limiter 19 and the limiter 20 are arranged in a relatively staggered manner, and the limiter 20 and the support plate 21 form an integrated structure. The support plate 21 and the limiter 3 22 form a telescopic structure. At the same time, the pusher assembly 23 and the moving frame 24 form a telescopic structure, and the moving frame 24 and the pusher block 25 form a lifting structure.
[0030] After the flipping rod 13 picks up the product part 9, the rotation of the flipping rod 13 is controlled, and the product part 9 on the flipping rod 13 is placed inside the conveyor 15. The sliding of the lower component of the flipping rod 13 causes material to be removed. Through the extension and retraction adjustment of the push rod 16 assembled on the conveyor 15, the product part 9 is placed on the section of the conveyor 15 without the linear vibrator 18. The push rod 16 then pushes the product part 9 to the position with the linear vibrator 18. The conveyor 15 is controlled to provide limited conveying of the product part 9, and the integrity of the product part 9 is detected by the monitoring component 17. This allows for continuous conveying until... At the end of the conveyor 15, in conjunction with the extension and retraction of the limiter 20, a stop is formed. After the quantity reaches a certain level, it will be connected to the product 9 through the extension and retraction of the limiter 19, thereby controlling the limit of the product 9. On the right side of the limited product 9, it will be connected through the extension and retraction of the limiter 32, thereby controlling the cylinder on the support plate 21. The limiter 322 can be adjusted to control the pushing of the product 9. After pushing a certain distance, the moving frame 24 on the pushing assembly 23 is controlled to extend and retract, and the pusher 25 is controlled to move down, contacting the product 9 and continuously pushing it to the whole tray position, forming a quantitative whole tray for use.
[0031] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A quantitative tray loading machine with a flipping conveyor structure, wherein a loading rack (1) is provided for easy positioning and assembly, and a lifting component (2) is slidably connected to the outer surface of the loading rack (1). Its features are, include: The clamping assembly (3) extends and retracts to the lower surface of the lifting assembly (2), and the inner surface of the clamping assembly (3) has a gripper (4) extending and retracting. The side of the loading rack (1) is connected to the lifting assembly (5), and the upper surface of the lifting assembly (5) has a rotating assembly (6) extending and retracting. The upper surface of the rotating assembly (6) has a rotating seat (7) rotating. The upper surface of the rotating seat (7) is equipped with a product seat (8), and the inner surface of the product seat (8) is nested with a product part (9). The flipping frame (10) is connected to the front of the outer surface of the lifting assembly (5), and the upper surface of the flipping frame (10) has a movable seat (11) that extends and retracts, and the outer surface of the movable seat (11) has a rotating shaft (12) that rotates. At the same time, a flipping rod (13) is installed on the side of the rotating shaft (12), and a limit assembly (14) is connected to the end of the outer surface of the rotating shaft (12).
2. A quantitative tray filling machine with a flipping conveyor structure according to claim 1, characterized in that: The loading rack (1) forms a telescopic structure through the lifting component (2) and the clamping component (3). The clamping component (3) and the lower outer surface of the lifting component (2) are equally embedded and installed. The clamping component (3) forms a clamping structure with the product part (9) through the gripper (4). At the same time, the lifting component (5) and the rotating component (6) form a telescopic structure. The rotating component (6) forms a rotating structure with the product seat (8) through the rotating seat (7). The product seat (8) and the product part (9) form a nested structure.
3. A quantitative tray filling machine with a flipping conveyor structure according to claim 1, characterized in that: The flipping frame (10) and the movable seat (11) form a telescopic structure, and the movable seat (11) forms a limiting rotation structure with the rotating shaft (12) through the limiting component (14), and the flipping rod (13) and the outer surface of the rotating shaft (12) are equally embedded and installed.
4. A quantitative tray filling machine with a flipping conveyor structure according to claim 1, characterized in that: The outer surface of the flipping frame (10) is connected to a conveying component (15), and the inner surface of the conveying component (15) is connected to a push rod (16). The outer surface of the conveying component (15) is equipped with a monitoring component (17), and the lower surface of the conveying component (15) is equipped with a linear vibrator (18). The conveying component (15) and the push rod (16) form a telescopic nested structure, and the conveying component (15) and the linear vibrator (18) form a vibration conveying structure.
5. A quantitative tray filling machine with a flipping conveyor structure according to claim 4, characterized in that: Limiter 1 (19) is provided on the rear side of the outer surface of the conveying component (15), and limiter 2 (20) is provided on the front right side of the outer surface of the conveying component (15). A support plate (21) is connected to the left side of the outer surface of limiter 2 (20). Limiter 3 (22) is telescopically connected to the upper surface of the support plate (21). A pusher assembly (23) is provided on the rear side of the outer surface of the conveying component (15), and a moving frame (24) is telescopically connected to the outer surface of the pusher assembly (23). A pusher block (25) is telescopically connected to the lower surface of the moving frame (24).
6. A quantitative tray filling machine with a flipping conveyor structure according to claim 5, characterized in that: The conveying component (15) is arranged in a staggered manner with limiter one (19) and limiter two (20), and limiter two (20) and support plate (21) form an integrated structure, and support plate (21) and limiter three (22) form a telescopic structure. At the same time, pusher assembly (23) and moving frame (24) form a telescopic structure, and moving frame (24) and pusher block (25) form a lifting structure.
Citation Information
Patent Citations
Tray loading machine
CN209337573U