Ultrathin flexible glass ultrasonic vibration slicing device

By combining an ultrasonic vibration slitting device with a heating component, the problem of easy breakage during manual slitting of ultra-thin flexible glass has been solved, achieving a highly efficient and low-cost slitting process and improving product quality and production efficiency.

CN223935767UActive Publication Date: 2026-02-24WUHU DONGXIN PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202423026061.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2026-02-24
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In the process of slicing ultra-thin flexible glass, manual slicing is prone to glass breakage, which affects product yield and efficiency, and is also costly.

Method used

An ultrasonic vibration slicing device is used in conjunction with a heating component to deactivate the sol. The ultrasonic component drives the glass to vibrate at high frequency for slicing, thus avoiding manual operation.

Benefits of technology

This effectively avoids glass breakage caused by manual slicing, improves product yield and production efficiency, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The ultra-thin flexible glass ultrasonic vibration fragmentation device comprises a support and a fragmentation groove formed in the support, an ultrasonic assembly and a heating assembly are arranged in the fragmentation groove, water is stored in the fragmentation groove, ultra-thin glass is soaked in the water in the fragmentation groove, the heating assembly can heat the water in the fragmentation groove, sol is inactivated, and the ultra-thin flexible glass is separated from the fragmentation groove. The ultrasonic component can emit ultrasonic waves to drive the ultra-thin glass to vibrate at high frequency, so that the slicing effect is achieved, the ultra-thin flexible glass can be conveniently sliced by the ultrasonic vibration slicing device for the ultra-thin flexible glass, the labor cost can be reduced, the problem of splitting caused by manual slicing is effectively avoided, and the production efficiency is improved. And the production efficiency is effectively improved.
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Description

Technical Field

[0001] This utility model belongs to the field of ultra-thin flexible glass production. Specifically, this utility model relates to an ultrasonic vibration slitting device for ultra-thin flexible glass. Background Technology

[0002] Ultra-thin glass (UTG) refers to flexible glass with a thickness of less than 100μm. Due to its high transparency, stability, and impact resistance, UTG is widely used in various electronic industries. Its bendability represents a significant milestone for the foldable display industry, making it a crucial player in the field of foldable flexible cover glass after CPI cover glass. In the processing of flexible ultra-thin glass, the glass undergoes thinning, shaping, and edge strengthening before moving to the slicing stage. Typically, a UV tunnel furnace is used to photolyze the entire glass cover plate. The glass is then placed in water at approximately 95°C to deactivate the sol, followed by water at approximately 50°C. Manual slicing is then performed by operators. Due to its own weight and the inherent toughness of ultra-thin glass, it is prone to collapse on the side subjected to greater stress during manual slicing, leading to breakage. Manual slicing requires a harsh working environment and is susceptible to environmental and human factors, reducing product yield and performance, increasing production costs, and decreasing production efficiency.

[0003] To address the aforementioned issues, patent document 114212988A discloses a glass slitting device for a laminated glass cutting machine. This device includes two symmetrically arranged guide platforms. Several guide rollers are rotatably connected to the inner walls of each guide platform. A slitting unit is fixedly installed at one end of each guide platform, and an inclined separating platform is fixedly connected to one end of each guide platform. A transfer mechanism is provided at the connection point between the guide platforms and the separating platform. A gap is provided between the two guide platforms, and a cleaning unit is fixedly installed above the gap. However, this device fails to solve the aforementioned problems. Utility Model Content

[0004] This utility model is designed to solve the aforementioned problems. Its purpose is to provide an ultrasonic vibration slicing device for ultra-thin flexible glass that facilitates slicing, reduces labor costs, avoids cracking caused by manual slicing, and effectively improves production efficiency. To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] This utility model provides an ultrasonic vibration slicing device for ultra-thin flexible glass, which includes a support and a slicing groove disposed on the support, wherein an ultrasonic component and a heating component are disposed in the slicing groove.

[0006] The ultrasonic vibration slitting device for ultra-thin flexible glass provided by this utility model may also have the following feature: the bottom of the slitting groove is provided with an installation groove, and the installation groove is evenly arranged in the slitting groove.

[0007] The ultrasonic vibration slicing device for ultra-thin flexible glass provided by this utility model may also have the following feature: the ultrasonic component includes an ultrasonic transducer, which is disposed in a mounting groove.

[0008] The ultrasonic vibration slitting device for ultra-thin flexible glass provided by this utility model may also have the following feature: the heating component includes a heating frame and a heating wire structure disposed on the heating frame.

[0009] The ultrasonic vibration slicing device for ultra-thin flexible glass provided by this utility model may also have the following features: the heating frame includes a first frame, a first crossbeam and a first vertical beam, the end of the first crossbeam is connected to one end of the first vertical beam, the first vertical beam is connected to the first frame, and a handle is connected to the end of the first vertical beam away from the first crossbeam.

[0010] The ultrasonic vibration slicing device for ultra-thin flexible glass provided by this utility model may also have the following features: the heating wire structure includes a second frame and a heating wire, the second frame is connected to the first vertical beam, and the heating wire is U-shaped and is disposed on the first frame and the second frame.

[0011] The ultrasonic vibration slitting device for ultra-thin flexible glass provided by this utility model may also have the following feature: the two ends of the heating wire are provided with limiting protrusions, which abut against the slitting groove.

[0012] The ultrasonic vibration slitting device for ultra-thin flexible glass provided by this utility model may also have the following feature: a pulley is provided at the bottom of the support.

[0013] The technical effect of this utility model is as follows: The ultra-thin flexible glass ultrasonic vibration slicing device provided by this utility model includes a support and a slicing groove set on the support. The slicing groove is equipped with an ultrasonic component and a heating component. Water is stored in the slicing groove. The ultra-thin glass is immersed in the water in the slicing groove. The heating component can heat the water in the slicing groove to deactivate the sol. The ultrasonic component can emit ultrasonic waves to drive the ultra-thin glass to vibrate at high frequency, thereby achieving the slicing effect.

[0014] Therefore, the ultrasonic vibration slitting device for ultra-thin flexible glass provided by this utility model facilitates the slitting of ultra-thin flexible glass, helps reduce labor costs, effectively avoids the problem of cracking caused by manual slitting, and effectively improves production efficiency. Attached Figure Description

[0015] This manual includes the following figures, which illustrate the following:

[0016] Figure 1 This is a schematic diagram of the structure of the ultrasonic vibration segmentation device for ultra-thin flexible glass in an embodiment of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the bracket and the segmented groove in an embodiment of this utility model;

[0018] Figure 3 This is a schematic diagram of the segmented groove in the top view of an embodiment of this utility model;

[0019] Figure 4 This is a schematic diagram of the heating component in an embodiment of this utility model.

[0020] The components in the diagram are labeled as follows: bracket-10, segmented slot-20, mounting slot-21, ultrasonic component-30, ultrasonic transducer-31, heating component-40, heating frame-41, first enclosure-411, first crossbeam-412, first vertical beam-413, handle-414, heating wire structure-42, second enclosure-421, heating wire-422, and limiting protrusion-423. Detailed Implementation

[0021] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings, in order to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention, and to facilitate its implementation.

[0022] Figure 1 This is a schematic diagram of the structure of the ultrasonic vibration segmentation device for ultra-thin flexible glass in an embodiment of this utility model.

[0023] like Figure 1 As shown, the ultrasonic vibration slitting device for ultra-thin flexible glass provided by this utility model includes a support 10 and a slitting groove 20 disposed on the support 10. The slitting groove 20 is provided with an ultrasonic component 30 and a heating component 40. Water is stored in the slitting groove 20, and the ultra-thin glass is immersed in the water in the slitting groove 20. The heating component 40 can heat the water in the slitting groove, causing the sol to lose its activity. The ultrasonic component 30 can emit ultrasonic waves, driving the ultra-thin glass to vibrate at high frequency, achieving the slitting effect. This facilitates the slitting of ultra-thin flexible glass, helps reduce labor costs, effectively avoids the problem of cracking caused by manual slitting, effectively improves the yield and performance of products, and effectively improves production efficiency.

[0024] Figure 2 This is a schematic diagram of the structure of the bracket and the segmented groove in an embodiment of this utility model; Figure 3 This is a schematic diagram of the segmented groove in the top view of an embodiment of this utility model.

[0025] like Figure 2 and Figure 3 As shown, the bottom of the slitting groove 20 is provided with an installation groove 21. The installation groove 21 is evenly arranged in the slitting groove 20. The installation groove 21 is used to install the ultrasonic component 30. The ultrasonic component 30 includes an ultrasonic transducer 31. The ultrasonic transducer 31 is detachably arranged in the installation groove 21. The ultrasonic transducer 31 can convert electrical energy into mechanical vibration (sound waves). Through the water in the slitting groove 20, the ultra-thin glass is driven to vibrate at high frequency, achieving the slitting effect. This facilitates the slitting of ultra-thin flexible glass, helps to reduce labor costs, effectively avoids the problem of cracking caused by manual slitting, effectively improves the product yield and performance, and effectively improves production efficiency.

[0026] Figure 4 This is a schematic diagram of the heating component in an embodiment of this utility model.

[0027] like Figure 4 As shown, the heating assembly 40 includes a heating frame 41 and a heating wire structure 42 disposed on the heating frame 41. The heating frame 41 includes a first enclosure 411, a first crossbeam 412, and a first vertical beam 413. The first enclosure 411 is rectangular. The end of the first crossbeam 412 is connected to one end of the first vertical beam 413. The first vertical beam 413 is connected to the first enclosure 411. Two first crossbeams 412 are arranged parallel to each other. The two ends of the first crossbeam 412 are respectively connected to two first vertical beams 413. Four first vertical beams 413 are arranged parallel to each other. The four first vertical beams 413 are arranged in pairs on both sides of the first enclosure 411, which can improve the structural strength of the heating frame 41. A handle 414 is connected to the end of the first vertical beam 413 away from the first crossbeam 412. The handles 414 are respectively disposed on both sides of the heating frame 41, which can facilitate the operator to lift the heating frame 41.

[0028] The heating wire structure 42 includes a second frame 421 and a heating wire 422. The second frame 421 is connected to the first vertical beam 413. The heating wire 422 is U-shaped and is disposed on the first frame 411 and the second frame 421. The heating wire 422 is provided with limiting protrusions 423 at both ends. The limiting protrusions 423 at both ends of the heating wire 422 abut against the dividing groove 20 to prevent the heating wire 422 from falling into the dividing groove 20 during the distribution process. The heating wire 422 is connected to the power supply.

[0029] By heating the water in the slitting tank 20 to about 95°C, the sol loses its activity. The ultrasonic transducer 31 is then activated, causing the ultra-thin glass to vibrate at high frequency through the water in the slitting tank 20, thus achieving the slitting effect. This facilitates the slitting of ultra-thin flexible glass, reduces labor costs, effectively avoids the problem of cracking caused by manual slitting, effectively improves the product yield and performance, and effectively improves production efficiency.

[0030] The bottom of the bracket 10 is equipped with pulleys, which can facilitate the movement of the ultrasonic vibration slicing device for ultra-thin flexible glass provided by this utility model, improve the reliability of the structure, and make it easier to slice ultra-thin glass.

[0031] The role and effect of the embodiments

[0032] The ultrasonic vibration slitting device for ultra-thin flexible glass provided by this utility model includes a support 10 and a slitting groove 20 disposed on the support 10. The slitting groove 20 is equipped with an ultrasonic component 30 and a heating component 40. Water is stored in the slitting groove 20, and the ultra-thin glass is immersed in the water in the slitting groove 20. The heating component 40 can heat the water in the slitting groove, causing the sol to lose its activity. The ultrasonic component 30 can emit ultrasonic waves, driving the ultra-thin glass to vibrate at high frequency, thereby achieving the slitting effect. This device facilitates the slitting of ultra-thin flexible glass, helps reduce labor costs, effectively avoids the problem of cracking caused by manual slitting, effectively improves the yield and performance of the product, and effectively improves production efficiency.

[0033] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention; or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. A device for ultrasonic vibration slicing of ultrathin flexible glass, characterized in that, The device includes a support (10) and a segmented groove (20) disposed on the support (10). The segmented groove (20) contains an ultrasonic component (30) and a heating component (40). The heating component (40) includes a heating frame (41) and a heating wire structure (42) disposed on the heating frame (41). The heating frame (41) includes a first frame (411), a first crossbeam (412), and a first vertical beam (413). The end of the first crossbeam (412) is connected to the end of the first vertical beam (413). One end of the first vertical beam (413) is connected to the first frame (411), and the end of the first vertical beam (413) away from the first horizontal beam (412) is connected to a handle (414). The heating wire structure (42) includes a second frame (421) and a heating wire (422). The second frame (421) is connected to the first vertical beam (413), and the heating wire (422) is U-shaped and is disposed on the first frame (411) and the second frame (421).

2. The ultrasonic vibration slitting device for ultra-thin flexible glass according to claim 1, characterized in that, The bottom of the segmented groove (20) is provided with an installation groove (21), and the installation groove (21) is evenly arranged in the segmented groove (20).

3. The ultrasonic vibration slitting device for ultra-thin flexible glass according to claim 2, characterized in that, The ultrasonic component (30) includes an ultrasonic transducer (31) disposed within the mounting groove (21).

4. The ultrasonic vibration slitting device for ultra-thin flexible glass according to claim 3, characterized in that, The heating wire (422) has limiting protrusions (423) at both ends, and the limiting protrusions (423) abut against the segmented groove (20).

5. The ultrasonic vibration slitting device for ultra-thin flexible glass according to claim 4, characterized in that, The bracket (10) is equipped with pulleys at the bottom.