Vibration flattening device

Abstract

The utility model discloses a vibration flattening device which comprises a first guide rail, a second guide rail and a vibration flattening device, the moving platform can move in the direction of the first guide rail, a first power mechanism is arranged on the moving platform, the first power mechanism is connected with a vibration flattening mechanism through a flexible traction piece, the vibration flattening mechanism is used for generating vibration, and the vibration flattening mechanism is arranged below the moving platform. By means of the scheme, the first guide rail is matched with the moving platform, overall conveying is smooth and stable, the vibration flattening mechanism can move left and right and ascend and descend up and down, and the device can be suitable for flattening and compacting of different auxiliary material filling heights; and the efficiency is high, compaction and flattening are carried out at the same time, and two procedures are not needed.

Description

Technical Field

[0001] This utility model relates to the field of powder equipment technology, and in particular to a vibration leveling device. Background Technology

[0002] In the production process using a graphite box furnace, auxiliary materials need to be laid layer by layer inside the furnace, and crucibles need to be placed. To ensure the crucibles are placed securely, the bottom layer of auxiliary materials must be leveled and compacted to prevent problems such as crucibles tilting or uneven height. Traditional operations involve manual entry into the furnace cavity for leveling and compaction, which has the following drawbacks: low work efficiency, with each leveling session taking tens of minutes; difficulty in ensuring the flatness of manual leveling, easily leading to crucible tilting; harsh working environment inside the furnace cavity, posing safety hazards; poor consistency in layered operations, affecting product quality stability; and high labor intensity, making it difficult to adapt to the needs of continuous production.

[0003] Existing automated equipment suffers from problems such as limited functionality, poor adaptability, and complex structure, failing to meet the requirements of the special operating environment of high-temperature furnaces. Therefore, there is an urgent need to develop an intelligent leveling device that integrates movement, lifting, and vibration functions. Utility Model Content

[0004] Purpose of the utility model: In order to overcome the shortcomings of the existing technology, this utility model provides a vibratory leveling device with high efficiency that can simultaneously complete the compaction and leveling processes.

[0005] Technical solution: Vibration leveling device, including:

[0006] The first guide rail is set horizontally;

[0007] A mobile platform that can move along the direction of the first guide rail is provided on the mobile platform. The first power mechanism is connected to a vibration leveling mechanism for generating vibration through a flexible traction member. The vibration leveling mechanism is located below the mobile platform.

[0008] Furthermore, it also includes:

[0009] A sleeve is provided on the mobile platform, and a vertically arranged second guide rail is slidably connected inside the sleeve. The end of the second guide rail is elastically connected to the vibration leveling mechanism.

[0010] Furthermore, the vibration leveling mechanism includes a working surface for contacting the material, a vibration motor is provided on the upper side of the working surface, and the top ends of both ends of the working surface are elastically connected to the bottom end of the second guide rail.

[0011] Furthermore, the vibration leveling mechanism also includes a connecting plate, which is disposed above the vibration motor;

[0012] The working surface is provided with connecting bolts at both ends of the top. The connecting bolts penetrate the connecting plate and extend into the bottom of the second guide rail. The top of the connecting bolts and the connecting plate are connected by an elastic element.

[0013] Furthermore, the top of the connecting plate is provided with a hanging ring, and the bottom of the flexible traction member is provided with a hook. A pre-tensioning adjustment component is also provided between the hook and the flexible traction member.

[0014] Furthermore, the pretension adjustment component is a turnbuckle.

[0015] Furthermore, the first power mechanism is an electric winch, and the flexible traction member is wound around the electric winch.

[0016] Furthermore, a rack is provided on the inner side of the first guide rail, and gears for meshing and connecting the rack are provided on both sides of the moving platform. A second power mechanism is also provided on the moving platform, and the second power mechanism drives and connects the gears.

[0017] Beneficial effects: Through the above solution, the first guide rail is used in conjunction with the moving platform to achieve smooth and stable overall conveying. The vibration leveling mechanism can move left and right and rise and fall, and can be used to level and compact different auxiliary material filling heights. It is also highly efficient, as it can be vibrated and leveled at the same time without having to be completed in two separate processes. Attached Figure Description

[0018] Appendix Figure 1 This is a three-dimensional schematic diagram of the vibration leveling device of this utility model;

[0019] Appendix Figure 2 for Figure 1 A partial schematic diagram of the vibration leveling device is shown. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0021] It should be noted that the descriptions involving "first," "second," etc., in this utility model are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope claimed by this utility model.

[0022] See Figure 1-2 An embodiment of the vibration leveling device of this utility model is shown, comprising: a first guide rail 1, a moving platform 2, a first power mechanism 21, and a vibration leveling mechanism 4. The first guide rail 1 is horizontally arranged to guide the moving platform 2 to move along the direction of the first guide rail 1.

[0023] The mobile platform 2 can move along the first guide rail 1. The mobile platform 2 is equipped with a first power mechanism 21, which is connected to a vibration leveling mechanism 4 via a flexible traction member 25. The vibration leveling mechanism 4 is located below the mobile platform 2. Specifically, the flexible traction member 25 can be a steel wire rope, or a polymer rope such as nylon rope; such structural variations still fall within the protection scope of this utility model.

[0024] When in operation, the mobile platform 2 moves along the first guide rail 1 and stops at the position where flattening and compaction are required. The first power mechanism 21 lowers the flexible traction component 25, and the vibration flattening mechanism 4 descends to the predetermined height to perform vibration compaction. At this time, the mobile platform 2 continues to move, thus achieving simultaneous vibration compaction and flattening.

[0025] Through the above scheme, the first guide rail 1 and the mobile platform 2 are used to achieve smooth and stable overall conveying. The vibration and leveling mechanism 4 can move left and right and move up and down, and can be used to level and compact different auxiliary material filling heights. It is also highly efficient, as it can be vibrated and leveled at the same time without having to be completed in two separate processes.

[0026] And, also includes:

[0027] A sleeve 22 is mounted on the mobile platform 2, and a vertically arranged second guide rail 3 is slidably connected inside the sleeve 22. The end of the second guide rail 3 is elastically connected to the vibration leveling mechanism 4. The second guide rail 3 not only assists in the stability of the vibration leveling mechanism 4 during its rise and fall, but also provides a buffering effect through its elastic connection to the vibration leveling mechanism 4, preventing the vibration of the vibration leveling mechanism 4 from damaging the mobile platform 2.

[0028] The vibration leveling mechanism 4 includes a working surface 41 for contacting materials. A vibration motor 42 is provided on the upper side of the working surface 41. The top ends of the working surface 41 are elastically connected to the bottom ends of the second guide rail 3.

[0029] Specifically, the vibration leveling mechanism 4 further includes a connecting plate 43, which is positioned above the vibration motor 42. Connecting bolts 44 are located at the top of both ends of the working surface 41. These connecting bolts 44 penetrate the connecting plate 43 and extend into the bottom of the second guide rail 3. The top of the connecting bolt 44 and the connecting plate 43 are connected by an elastic element 45, such as a spring. When the vibration motor 42 starts, the working surface 41 vibrates under its influence. The elastic element absorbs the vibration, preventing it from being transmitted to the moving platform 2 via the second guide rail 3. The tension of the elastic element can also be adjusted by adjusting the connecting bolts 44.

[0030] The connecting plate 43 has a hanging ring at its top, and the flexible traction member 25 has a hook 23 at its bottom. A pre-tension adjustment assembly is also provided between the hook 23 and the flexible traction member 25. Preferably, the pre-tension adjustment assembly 24 is a turnbuckle. By setting the connection between the hanging ring and the hook 23, the vibration leveling mechanism 4 can be directly replaced as a whole, realizing the replacement of vibration leveling mechanisms 4 with different working surface sizes 41.

[0031] In some preferred embodiments, the first power mechanism 21 is an electric winch, and the flexible traction member 25 is wound around the electric winch.

[0032] In some preferred embodiments, a rack 11 is provided on the inner side of the first guide rail 1, and correspondingly, gears (not shown in the figure) are provided on both sides of the moving platform 2 for meshing with and connecting the rack 11. The moving platform 2 is also provided with a second power mechanism 26, which drives and connects the gears. In other embodiments, existing transmission mechanisms such as lead screw and nut mechanisms or pulley mechanisms can also be used as the transmission mechanism of the moving platform 2 within the first guide rail 1. Such structural changes still fall within the protection scope of this utility model.

[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A vibration leveling device, characterized in that, include: The first guide rail is set horizontally; A mobile platform that can move along the direction of the first guide rail is provided on the mobile platform. The first power mechanism is connected to a vibration leveling mechanism for generating vibration through a flexible traction member. The vibration leveling mechanism is located below the mobile platform.

2. The vibration leveling device according to claim 1, characterized in that, Also includes: A sleeve is provided on the mobile platform, and a vertically arranged second guide rail is slidably connected inside the sleeve. The end of the second guide rail is elastically connected to the vibration leveling mechanism.

3. The vibration leveling device according to claim 2, characterized in that, The vibration leveling mechanism includes a working surface for contacting materials, a vibration motor is provided on the upper side of the working surface, and the top of both ends of the working surface are elastically connected to the bottom of the second guide rail.

4. The vibration leveling device according to claim 3, characterized in that, The vibration leveling mechanism also includes a connecting plate, which is disposed above the vibration motor; The working surface is provided with connecting bolts at both ends of the top. The connecting bolts penetrate the connecting plate and extend into the bottom of the second guide rail. The top of the connecting bolts and the connecting plate are connected by an elastic element.

5. The vibration leveling device according to claim 4, characterized in that, The top of the connecting plate is provided with a hanging ring, and the bottom of the flexible traction component is provided with a hook. A pre-tensioning adjustment component is also provided between the hook and the flexible traction component.

6. The vibration leveling device according to claim 5, characterized in that, The pretension adjustment component is a turnbuckle.

7. The vibration leveling device according to claim 5, characterized in that, The first power mechanism is an electric winch, and the flexible traction member is wound around the electric winch.

8. The vibration leveling device according to any one of claims 1 to 7, characterized in that, The first guide rail has a rack on its inner side, and the moving platform has gears on both sides for meshing with the rack. The moving platform also has a second power mechanism that drives the gears.

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