Cloth inspecting machine conveying mechanism with deviation rectifying function

Abstract

The utility model discloses a cloth inspecting machine conveying mechanism with a deviation rectifying function, which belongs to the technical field of textile equipment and is characterized by comprising a base, a deviation rectifying component is arranged on the left side of the top of the base, and a buffer conveying component is arranged on the right side of the top of the base. The deviation rectifying assembly comprises a supporting seat fixedly connected to the top of the base, an industrial camera is fixedly connected to the left side of the supporting seat, an image processor is arranged at the top of the supporting seat, and the image processor is electrically connected with the industrial camera. The cloth inspecting machine conveying mechanism can solve the problems that an existing cloth inspecting machine conveying mechanism cannot conveniently monitor and rectify the deviation condition of cloth in real time, due to the deviation of the cloth, an operator cannot comprehensively inspect flaws of the cloth during cloth inspecting, the accuracy of textile quality detection is affected, the tension of the cloth in the conveying process cannot be conveniently adjusted, and the cloth inspecting efficiency is improved. And the cloth conveying quality is influenced.

Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, and in particular to a fabric inspection machine conveying mechanism with a correction function. Background Technology

[0002] With the continuous development of the textile industry, the market has increasingly stringent requirements for the quality of textiles. In the textile production process, fabric inspection is a crucial link that directly relates to the quality of the final product. As a key piece of equipment in the fabric inspection process, the performance of the fabric inspection machine has a decisive impact on the inspection effect. The conveying mechanism, as the core component of the fabric inspection machine, undertakes the important task of smoothly and accurately conveying the fabric through the inspection area.

[0003] In actual use, the existing equipment is prone to problems because the cloth to be inspected has dust, dirt, broken lint, etc., which can easily cause obstacles for the operator during inspection, making it impossible for the operator to see clearly and affecting the inspection results.

[0004] The existing patent (publication number: CN214694796U) describes a novel fabric inspection machine that uses rollers to remove lint and other impurities from the fabric. The impurities are then collected into a collection box through a dust suction port and a fan to ensure the cleanliness of the fabric. The length of the fabric is then calculated using a second roller and a fabric inspection mechanism. At the same time, the color difference on the fabric is recorded by a colorimeter on the optometry mechanism, which facilitates corrections by the staff.

[0005] To address the aforementioned issues, existing patents offer solutions. However, the existing fabric inspection machine's conveying mechanism is not conducive to real-time monitoring and correction of fabric deviation. Fabric deviation can easily prevent operators from fully inspecting fabric defects during inspection, affecting the accuracy of textile quality testing. Furthermore, it is not convenient to adjust the tension of the fabric during the conveying process, leading to damage to the fabric due to vibration and affecting the quality of fabric conveying.

[0006] To address this, a fabric inspection machine conveying mechanism with a correction function is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a fabric inspection machine conveying mechanism with a correction function, which can solve the problems of existing fabric inspection machine conveying mechanisms, which are not convenient for real-time monitoring and correction of fabric deviation, and are prone to causing operators to be unable to fully inspect fabric defects during fabric inspection due to fabric deviation, thus affecting the accuracy of textile quality inspection. In addition, it is not convenient to adjust the tension of the fabric during the conveying process, which can lead to damage to the fabric due to vibration during the conveying process, thus affecting the quality of fabric conveying.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a fabric inspection machine conveying mechanism with a correction function, comprising a base, a correction component being provided on the left side of the top of the base, and a buffer conveying component being provided on the right side of the top of the base;

[0009] The correction assembly includes a support fixedly connected to the top of the base. An industrial camera is fixedly connected to the left side of the support. An image processor is disposed on the top of the support and electrically connected to the industrial camera. A controller is electrically connected to the outside of the image processor. Electric push rods are fixedly connected to both sides of the bottom of the base. A support plate is fixedly connected to the output end of the electric push rod. The support plate is slidably connected to the base. A bracket is fixedly connected to the top of the support plate. A correction roller is movably connected to the inner side of the bracket.

[0010] Preferably, the buffer conveying assembly includes a fixed frame fixedly connected to the top of the base, an electric telescopic rod fixedly connected to the top of the fixed frame, and a top plate fixedly connected to the output end of the electric telescopic rod.

[0011] Preferably, auxiliary connecting rods are fixedly connected to both sides of the top of the top plate, the auxiliary connecting rods are slidably connected to the fixing frame, and compression springs are fixedly connected to the bottom of both sides of the top plate.

[0012] Preferably, a base plate is fixedly connected to the bottom of the compression spring, and a buffer roller is rotatably connected to the bottom of the base plate.

[0013] Preferably, a fixing plate is fixedly connected to the left side of the base, an auxiliary block is fixedly connected to the outer side of the fixing plate, a drive motor is fixedly connected to the outer side of the auxiliary block, a transmission wheel is fixedly connected to the output end of the drive motor, the transmission wheel is rotatably connected to the auxiliary block, a transmission belt is provided on the outer side of the transmission wheel, and a main conveyor roller is fixedly connected to the inner side of the transmission wheel.

[0014] Preferably, a fixed base is fixedly connected to the outer side of the bracket, a motor body is fixedly connected to the outer side of the fixed base, a pulley is fixedly connected to the output end of the motor body, and the pulley is fixedly connected to the correction roller.

[0015] Preferably, support plates are fixedly connected to both sides of the base, and a slide rail is fixedly connected to the top of the support plate, with the slide rail slidably connected to the support plate.

[0016] Preferably, a mounting base is fixedly connected to the right side of the base, and an auxiliary conveying roller is rotatably connected inside the mounting base.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This application uses a correction component to monitor and correct fabric deviation in real time, ensuring that the fabric always stays on the correct path during the conveying process. This avoids fabric inspection errors caused by fabric deviation, greatly improves the accuracy of fabric inspection, and allows operators to check fabric defects more clearly and comprehensively, effectively improving the reliability of textile quality inspection.

[0019] 2. This application can automatically adjust the support force on the fabric through the buffer conveying component, maintain the tension stability of the fabric during the conveying process, and prevent the impact force from acting directly on the fabric when the fabric encounters thickness changes, tension fluctuations or other unstable factors during the conveying process, reduce the vibration and shaking of the fabric during the conveying process, effectively protect the quality of the fabric, and avoid fabric defects caused by unstable conveying. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of a fabric inspection machine conveying mechanism with a correction function according to this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the correction component of this utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the buffer transmission component of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the bracket of this utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the fixing plate of this utility model;

[0025] Figure 6 This is a structural schematic diagram of the base of this utility model.

[0026] In the diagram, 1. Base; 2. Fixing plate; 3. Auxiliary block; 4. Correction assembly; 401. Support seat; 402. Industrial camera; 403. Image processor; 404. Controller; 405. Electric push rod; 406. Support plate; 407. Bracket; 408. Correction roller; 5. Buffer conveying assembly; 501. Fixing frame; 502. Electric telescopic rod; 503. Top plate; 504. Auxiliary connecting rod; 505. Compression spring; 506. Base plate; 507. Buffer roller; 6. Drive motor; 7. Transmission wheel; 8. Transmission belt; 9. Main conveying roller; 10. Fixing seat; 11. Motor body; 12. Pulley; 13. Support plate; 14. Slide rail; 15. Mounting seat; 16. Auxiliary conveying roller. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-6 The present invention provides the following technical solution:

[0029] A fabric inspection machine conveying mechanism with a correction function includes a base 1, a correction component 4 is provided on the left side of the top of the base 1, and a buffer conveying component 5 is provided on the right side of the top of the base 1.

[0030] The correction assembly 4 includes a support base 401 fixedly connected to the top of the base 1. An industrial camera 402 is fixedly connected to the left side of the support base 401. An image processor 403 is provided on the top of the support base 401. The image processor 403 is electrically connected to the industrial camera 402. A controller 404 is electrically connected to the outside of the image processor 403. Electric push rods 405 are fixedly connected to both sides of the bottom of the base 1. A support plate 406 is fixedly connected to the output end of the electric push rod 405. The support plate 406 is slidably connected to the base 1. A bracket 407 is fixedly connected to the top of the support plate 406. A correction roller 408 is movably connected to the inner side of the bracket 407.

[0031] In this embodiment: an industrial camera 402 captures real-time images of the fabric being transported. The image information acquired by the industrial camera 402 is then transmitted to an image processor 403 via a data cable. The image processor 403 analyzes and processes the images transmitted from the industrial camera 402 to identify the edge position and offset of the fabric. The image processor 403 then transmits the processed information to a controller 404. The controller 404 determines whether the fabric has shifted based on the data transmitted from the image processor 403. When the fabric shifts, it sends a command to two electric push rods 405. Upon receiving the command from the controller 404, the output ends of the two electric push rods 405 extend and retract, pushing the support plate 406 to move left and right, thereby driving... The bracket 407 and the correction roller 408 move synchronously. At the same time, the support plate 406 slides left and right on the top of the slide rail 14 under the push of the electric push rod 405. The slide rail 14 limits the movement trajectory of the support plate 406 to prevent the movement direction of the support plate 406 from deviating and affecting the subsequent correction effect. During the correction process, the two correction rollers 408 rotate synchronously and apply lateral force to the deviated edge of the fabric. When the correction roller 408 contacts the fabric, the outer surface of the correction roller 408 is provided with a rubber material. When the correction roller 408 rotates, the rubber material can reduce friction damage to the fabric. At the same time, it pushes the fabric back to the correct conveying path, ensuring that the fabric always stays in the right position during the conveying process and avoids the fabric inspection effect due to deviation.

[0032] Specifically, such as Figure 3 As shown, the buffer conveying assembly 5 includes a fixed frame 501 fixedly connected to the top of the base 1, an electric telescopic rod 502 fixedly connected to the top of the fixed frame 501, and a top plate 503 fixedly connected to the output end of the electric telescopic rod 502.

[0033] Specifically, such as Figure 3 As shown, auxiliary connecting rods 504 are fixedly connected to both sides of the top of the top plate 503. The auxiliary connecting rods 504 are slidably connected to the fixing frame 501. Compression springs 505 are fixedly connected to the bottom of both sides of the top plate 503.

[0034] Specifically, such as Figure 3 As shown, a base plate 506 is fixedly connected to the bottom of the compression spring 505, and a buffer roller 507 is rotatably connected to the bottom of the base plate 506.

[0035] In this embodiment: by activating the electric telescopic rod 502, the height of the top plate 503 can be adjusted according to the actual situation. Then, the output end of the electric telescopic rod 502 drives the top plate 503 to move up and down. At the same time, the auxiliary connecting rod 504 at the top of the top plate 503 slides on the top of the fixed frame 501. The auxiliary connecting rod 504 can limit the movement direction of the top plate 503, so that it can only move smoothly in the vertical direction to adjust the height of the top plate 503, and then adjust the height of the buffer roller 507. When the fabric is thick or the tension is large, the buffer roller 507 is subjected to a downward force, which causes the compression spring 505 to be extended. Then the buffer roller 507 moves downward, thereby relieving the pressure on the fabric. Conversely, when the fabric is thin or the tension is small, the compression spring 505 is compressed, and then the buffer roller 507 moves upward to maintain proper support for the fabric, so as to reduce the vibration and impact of the fabric during the conveying process, protect the fabric from damage, and ensure that the fabric is conveyed in a stable state.

[0036] Specifically, such as Figure 5 As shown, a fixing plate 2 is fixedly connected to the left side of the base 1, an auxiliary block 3 is fixedly connected to the outside of the fixing plate 2, a drive motor 6 is fixedly connected to the outside of the auxiliary block 3, a transmission wheel 7 is fixedly connected to the output end of the drive motor 6, the transmission wheel 7 is rotatably connected to the auxiliary block 3, a transmission belt 8 is provided on the outside of the transmission wheel 7, and a main conveyor roller 9 is fixedly connected to the inside of the transmission wheel 7.

[0037] Specifically, such as Figure 4 As shown, a fixed base 10 is fixedly connected to the outer side of the bracket 407, a motor body 11 is fixedly connected to the outer side of the fixed base 10, a pulley 12 is fixedly connected to the output end of the motor body 11, and the pulley 12 is fixedly connected to the correction roller 408.

[0038] In this embodiment: by setting up a fixed plate 2, an auxiliary block 3, a drive motor 6, a transmission wheel 7, a transmission belt 8, and a main conveyor roller 9, when the fabric inspection machine's conveying mechanism is started, the drive motor 6 is started simultaneously. Then, the output end of the drive motor 6 drives the transmission wheel 7 to rotate. The transmission wheel 7 rotates smoothly on the auxiliary block 3. Since the inner side of the transmission wheel 7 is fixedly connected to the main conveyor roller 9, and the outer side is sleeved with the transmission belt 8, the rotation of the transmission wheel 7 will simultaneously drive the main conveyor roller 9 to rotate. After the main conveyor roller 9 rotates, it contacts the fabric and drives the fabric to start moving on the conveying mechanism by friction, providing power for the entire fabric conveying process. The source allows the fabric to be conveyed from the feeding end to the receiving end for subsequent fabric inspection. By setting up a fixed base 10, a motor body 11, and a pulley 12, when the electric push rod 405 pushes the support plate 406 and bracket 407 to move, the motor body 11 is started. Then, the output end of the motor body 11 drives the pulley 12 to rotate. Since the pulley 12 is fixedly connected to the correction roller 408, the rotation of the pulley 12 will drive the correction roller 408 to rotate synchronously. The rotating correction roller 408 contacts the edge of the fabric and uses friction to apply lateral force to the fabric to guide the fabric back to the correct conveying path.

[0039] Specifically, such as Figure 4 As shown, support plates 13 are fixedly connected to both sides of the base 1, and slide rails 14 are fixedly connected to the top of the support plates 13. The slide rails 14 are slidably connected to the support plate 406.

[0040] Specifically, such as Figure 6 As shown, a mounting base 15 is fixedly connected to the right side of the base 1, and an auxiliary conveying roller 16 is rotatably connected inside the mounting base 15.

[0041] In this embodiment: By setting support plate 13 and slide rail 14, when electric push rod 405 performs telescopic movement according to the command of controller 404, support plate 406 fixedly connected to the output end of electric push rod 405 will slide on slide rail 14 on the top of support plate 13 on both sides of base 1. The slide rail 14 ensures that support plate 406 can only move in a straight line along the direction of slide rail 14, so as to ensure that bracket 407 and correction roller 408 installed on the top of support plate 406 can move accurately to the designated position, so as to realize the precise correction operation of fabric. By setting mounting base 15 and auxiliary conveying roller 16, when fabric passes through auxiliary conveying roller 16, auxiliary conveying roller 16 will rotate with the movement of fabric, providing additional support force for fabric, preventing fabric from sagging or deviating during the conveying process, ensuring that fabric can smoothly enter the subsequent fabric inspection stage, so as to improve the stability and reliability of fabric conveying.

[0042] Working Principle: During the fabric inspection machine's conveying mechanism operation, the drive motor 6 is first started. The output end of the drive motor 6 is fixedly connected to the transmission wheel 7. Then, the output shaft of the drive motor 6 drives the transmission wheel 7 to rotate. The rotation of the transmission wheel 7 is transmitted through the transmission belt 8, which in turn drives the main conveyor roller 9 to rotate synchronously, providing initial power for the fabric conveying process. This allows the fabric to begin moving on the conveying mechanism. During fabric conveying, the industrial camera 402, mounted on the left side of the support base 401, captures real-time images of the conveying fabric. The image information acquired by the industrial camera 402 is then transmitted to the image processor 403 via a data cable. The image processor 403 then analyzes and processes the images transmitted from the industrial camera 402 to identify the edge position and offset of the fabric. Next, the image processor 403 transmits the processed information to the controller 404. The controller 404 determines whether the fabric has shifted based on the data from the image processor 403. When the fabric shifts, it sends a command to two electric push rods 405. Upon receiving the command from the controller 404, the output end of each electric push rod 405 extends or retracts, pushing the support plate 406 to move left or right. This, in turn, drives the bracket 407 and the correction roller 408 to move synchronously. Simultaneously, the support plate 406 slides left or right on the top of the slide rail 14 under the push of the electric push rods 405. The slide rail 14 limits the movement trajectory of the support plate 406 to prevent deviation in its movement direction, which would affect the subsequent correction effect. As the support plate 406 moves, the motor body 11 is activated. The motor body 11 then drives the two straightening rollers 408 to rotate via the pulley 12. During the straightening process, the two straightening rollers 408 rotate synchronously, applying lateral force to the offset edge of the fabric. When the straightening rollers 408 contact the fabric, the rubber outer layer reduces friction damage to the fabric as they rotate, simultaneously pushing the fabric back onto the correct conveying path. This ensures the fabric remains in the correct position during conveying, preventing offset from affecting the fabric inspection results. When thickness changes or tension fluctuations occur during fabric conveying, the electric telescopic rod 502 is activated, allowing adjustment of the top according to actual conditions. The height of the top plate 503 is adjusted by the output end of the electric telescopic rod 502, which drives the top plate 503 to move up and down. Simultaneously, the auxiliary connecting rod 504 on the top of the top plate 503 slides on the top of the fixed frame 501. The auxiliary connecting rod 504 restricts the direction of movement of the top plate 503, ensuring it moves smoothly only in the vertical direction, thus adjusting the height of the top plate 503. This, in turn, adjusts the height of the buffer roller 507. When the fabric is thick or under high tension, the buffer roller 507 experiences a downward force, causing its compression spring 505 to extend. The buffer roller 507 then moves downward, relieving pressure on the fabric. Conversely, when the fabric is thin or under low tension, the compression spring 505 is compressed, causing the buffer roller 507 to move upward, maintaining appropriate support for the fabric.To reduce vibration and impact on the fabric during transport, protecting it from damage and ensuring stable transport, auxiliary conveyor rollers 16 support and guide the fabric, maintaining its proper posture and preventing sagging or shifting.

[0043] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fabric inspection machine conveying mechanism with a correction function, comprising a base (1), characterized in that: A correction component (4) is provided on the left side of the top of the base (1), and a buffer conveying component (5) is provided on the right side of the top of the base (1). The correction assembly (4) includes a support base (401) fixedly connected to the top of the base (1). An industrial camera (402) is fixedly connected to the left side of the support base (401). An image processor (403) is provided on the top of the support base (401). The image processor (403) is electrically connected to the industrial camera (402). A controller (404) is electrically connected to the outside of the image processor (403). Electric push rods (405) are fixedly connected to both sides of the bottom of the base (1). A support plate (406) is fixedly connected to the output end of the electric push rod (405). The support plate (406) is slidably connected to the base (1). A bracket (407) is fixedly connected to the top of the support plate (406). A correction roller (408) is movably connected to the inner side of the bracket (407).

2. The fabric inspection machine conveying mechanism with correction function according to claim 1, characterized in that: The buffer conveying assembly (5) includes a fixed frame (501) fixedly connected to the top of the base (1), an electric telescopic rod (502) fixedly connected to the top of the fixed frame (501), and a top plate (503) fixedly connected to the output end of the electric telescopic rod (502).

3. The fabric inspection machine conveying mechanism with correction function according to claim 2, characterized in that: Auxiliary connecting rods (504) are fixedly connected to both sides of the top of the top plate (503). The auxiliary connecting rods (504) are slidably connected to the fixing frame (501). Compression springs (505) are fixedly connected to the bottom of both sides of the top plate (503).

4. The fabric inspection machine conveying mechanism with correction function according to claim 3, characterized in that: The bottom of the compression spring (505) is fixedly connected to a base plate (506), and the bottom of the base plate (506) is rotatably connected to a buffer roller (507).

5. The fabric inspection machine conveying mechanism with correction function according to claim 1, characterized in that: A fixing plate (2) is fixedly connected to the left side of the base (1). An auxiliary block (3) is fixedly connected to the outside of the fixing plate (2). A drive motor (6) is fixedly connected to the outside of the auxiliary block (3). A transmission wheel (7) is fixedly connected to the output end of the drive motor (6). The transmission wheel (7) is rotatably connected to the auxiliary block (3). A transmission belt (8) is provided on the outside of the transmission wheel (7). A main conveyor roller (9) is fixedly connected to the inside of the transmission wheel (7).

6. The fabric inspection machine conveying mechanism with correction function according to claim 1, characterized in that: A fixed base (10) is fixedly connected to the outside of the bracket (407), and a motor body (11) is fixedly connected to the outside of the fixed base (10). A pulley (12) is fixedly connected to the output end of the motor body (11), and the pulley (12) is fixedly connected to the correction roller (408).

7. The fabric inspection machine conveying mechanism with correction function according to claim 1, characterized in that: Both sides of the base (1) are fixedly connected to support plates (13), and the top of the support plates (13) is fixedly connected to a slide rail (14), which is slidably connected to the support plate (406).

8. The fabric inspection machine conveying mechanism with correction function according to claim 1, characterized in that: A mounting base (15) is fixedly connected to the right side of the base (1), and an auxiliary conveying roller (16) is rotatably connected inside the mounting base (15).

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