High-temperature alloy processing heat treatment quenching device

Abstract

The utility model relates to the technical field of alloy processing, and discloses a high-temperature alloy processing heat treatment quenching device. Comprising a base and further comprises a supporting frame fixed to the top of the base, a fixing base is fixed to one side of the supporting frame, and a supporting base is fixed to one side of the fixing base; real-time data of the temperature sensor can be received through the controller, analysis is conducted through a preset algorithm, an instruction is sent out, the actuator adjusts power according to the instruction, and therefore accurate temperature control is achieved, temperature stability is guaranteed, the connecting block can be driven to move through the driving assembly, and the connecting block is matched with the sliding block to slide along the outer side of the fixing rod. And a connecting block drives a connecting plate to move, so that the effect of moving the position of the machined alloy is achieved, a guide plate can be driven to move through a pushing assembly, and a linkage block is matched to slide along the outer side of a supporting rod, so that the effect of adjusting the height of the machined alloy is achieved.

Description

Technical Field

[0001] This utility model relates to the field of alloy processing technology, specifically to a high-temperature alloy processing heat treatment quenching device. Background Technology

[0002] Alloys are materials formed by combining two or more metallic elements or metals and non-metallic elements through methods such as melting, sintering or mechanical alloying. They have comprehensive properties that are superior to those of a single metal. Common alloys include steel carbon alloys, aluminum alloys Al-Cu-Mg system, and nickel-based high-temperature alloys such as Inconel 718. Their properties can be controlled through composition design and heat treatment.

[0003] The high-temperature alloy processing heat treatment quenching equipment is a heat treatment system specifically designed for nickel-based, cobalt-based and other high-temperature alloys. The equipment adopts a multi-layer composite furnace structure with an inner liner made of silicon carbide ceramic material. The maximum working temperature can reach 1500℃. It is equipped with an inert gas protection system of argon / nitrogen to prevent alloy oxidation. Existing high-temperature alloy processing heat treatment quenching equipment usually lacks a precise temperature control system during the quenching process and relies solely on manual experience to adjust the cooling rate. This often results in a temperature difference between the core and surface of the workpiece that exceeds 80℃, which can lead to cracking or uneven microstructure in severe cases. In addition, loading and unloading are usually entirely dependent on manual operation, which is not only inefficient but also poses safety hazards when handling high-temperature workpieces.

[0004] Therefore, it is necessary to provide a new quenching device for heat treatment of high-temperature alloys to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this invention is to provide a high-temperature alloy processing heat treatment quenching device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-temperature alloy processing heat treatment quenching device, including a base, and further comprising:

[0007] A support frame is fixed to the top of the base, and a fixing seat is fixed to one side of the support frame, and a support seat is fixed to one side of the fixing seat;

[0008] A drive assembly is disposed on one side of the support base, and a connecting block is disposed on the outer side of the drive assembly, and a connecting plate is fixed on one side of the connecting block;

[0009] A pushing component is disposed on one side of a connecting plate. A guide plate is fixed to one side of the pushing component, and a support plate is fixed to one side of the guide plate. An adjusting rod is threadedly connected to the inner wall of the support plate, and a clamping ring is rotatably connected to one end of the adjusting rod.

[0010] A positioning seat is fixed to the top of the base. A furnace body is fixed to the top of the positioning seat. A quenching groove is fixed to the inner wall of the furnace body. A coil is fixed to the outer side of the quenching groove. A controller is fixed to one side of the furnace body. An actuator is fixed to one side of the furnace body. A temperature sensor is fixed to one side of the furnace body.

[0011] Preferably, the drive assembly includes a motor fixed to one side of the support base, the output end of the motor is fixed with a threaded rod, and the outer side of the threaded rod is threadedly connected to the inner wall of the connecting block.

[0012] Preferably, the pushing assembly includes a cylinder fixed to one side of the connecting plate, the piston rod of the cylinder being fixed with a guide block, and one side of the guide block being fixed to the other side of the guide plate.

[0013] Preferably, a fixing rod is fixed to the inner wall of the fixing seat, and a slider is slidably connected to the outer side of the fixing rod, with one side of the slider fixed to the other side of the connecting plate.

[0014] Preferably, a positioning plate is fixed to one side of the connecting plate, and a fixing ring is fixed to one side of the positioning plate.

[0015] Preferably, a support rod is fixed to the inner wall of the fixing ring, and a connecting block is slidably connected to the outer side of the support rod, with one side of the connecting block fixed to the other side of the guide plate.

[0016] Preferably, a fixing plate is fixed to one side of the clamping ring, and a limiting rod is fixed to one side of the fixing plate, with the outer side of the limiting rod slidably connected to the inner wall of the support plate.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] This invention uses a controller to receive real-time data from a temperature sensor, analyzes it using a preset algorithm, and issues commands to the actuator to adjust its power, thereby achieving precise temperature control and ensuring temperature stability. A drive component moves a connecting block, which, in conjunction with a slider sliding along the outside of a fixed rod, moves the connecting plate, thus achieving positional movement of the processed alloy. A push component moves a guide plate, which, in conjunction with a connecting block sliding along the outside of a support rod, adjusts the height of the processed alloy. An adjusting rod rotates along the threaded inner wall of the support plate, and, in conjunction with a limiting rod sliding along the inner wall of the support plate, moves a clamping ring, clamping and fixing the alloy, thus achieving automatic loading and unloading of the alloy. Attached Figure Description

[0019] Figure 1 A schematic diagram of a preferred embodiment of the high-temperature alloy processing heat treatment quenching device provided by this utility model;

[0020] Figure 2 This is a schematic diagram of the drive component in this utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the driving component in this utility model;

[0022] Figure 4 This is a schematic diagram of the clamping ring in this utility model;

[0023] Figure 5 This is a schematic diagram of the controller in this utility model.

[0024] In the diagram: 1. Base; 2. Support frame; 3. Fixed seat; 4. Support seat; 5. Drive assembly; 51. Motor; 52. Threaded rod; 6. Connecting block; 7. Connecting plate; 8. Push assembly; 81. Cylinder; 82. Guide block; 9. Guide plate; 10. Support plate; 11. Adjusting rod; 12. Clamping ring; 13. Positioning seat; 14. Furnace body; 15. Quenching tank; 16. Coil; 17. Controller; 18. Actuator; 19. Temperature sensor; 20. Fixed rod; 21. Slider; 22. Positioning plate; 23. Fixed ring; 24. Support rod; 25. Linkage block; 26. Fixed plate; 27. Limiting rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5 As shown, a high-temperature alloy processing heat treatment quenching device includes a base 1 and a support frame. The support frame 2 is fixed to the top of the base 1, a fixed seat 3 is fixed to one side of the support frame 2, and a support seat 4 is fixed to one side of the fixed seat 3. The base 1 can fix the support frame 2, the support frame 2 can fix the fixed seat 3, and the fixed seat 3 can fix the support seat 4, which facilitates stable operation during subsequent alloy processing.

[0027] The drive assembly 5 is located on one side of the support base 4. A connecting block 6 is provided on the outer side of the drive assembly 5. A connecting plate 7 is fixed on one side of the connecting block 6. The support base 4 can fix the drive assembly 5, so that the drive assembly 5 can stably drive the connecting block 6 to rotate, and the connecting block 6 can drive the connecting plate 7 to move, thereby moving the position of the alloy.

[0028] A push assembly 8 is disposed on one side of a connecting plate 7. A guide plate 9 is fixed to one side of the push assembly 8, and a support plate 10 is fixed to one side of the guide plate 9. An adjusting rod 11 is threadedly connected to the inner wall of the support plate 10. A clamping ring 12 is rotatably connected to one end of the adjusting rod 11. The connecting plate 7 can fix the push assembly 8, enabling the push assembly 8 to stably drive the guide plate 9 to move, facilitating height adjustment during subsequent alloy processing. The guide plate 9 can fix the support plate 10, enabling the adjusting rod 11 to stably rotate along the thread of the support plate 10, allowing the adjusting rod 11 to drive the clamping ring 12 for fixation, facilitating fixation during subsequent alloy processing.

[0029] A positioning seat 13 is fixed to the top of the base 1. A furnace body 14 is fixed to the top of the positioning seat 13. A quenching tank 15 is fixed to the inner wall of the furnace body 14. A coil 16 is fixed to the outer side of the quenching tank 15. A controller 17, an actuator 18, and a temperature sensor 19 are fixed to one side of the furnace body 14. The base 1 can fix the positioning seat 13, and the positioning seat 13 can fix the furnace body 14, thus fixing the furnace body 14 to the quenching tank 15, facilitating subsequent quenching of the alloy by the quenching tank 15. The temperature sensor 19 monitors the temperature of the coil 16 in real time and transmits the data to the controller 17, enabling the actuator 18 to adjust its power according to the signal, thus achieving precise temperature control. The controller 17 is a prior art device and is the core of the system. It receives sensor data and compares it with the set temperature value, calculating the adjustment amount through a control algorithm such as PID control. Typical parameters include control accuracy ±1℃, response time <0.5 seconds, and output signal as a PWM wave or analog signal 0-10V / 4-20mA. The controller 17... The output is dynamically adjusted according to the deviation to ensure temperature stability. Actuator 18 is existing technology. Actuator 18 adjusts the heating or cooling power according to the signal from controller 17. Typical parameters include power adjustment range of 0% to 100% and response time of <0.5 seconds. Actuator 18 can be a heating element such as a resistance wire or a cooling device such as a fan. Temperature regulation is achieved by changing the current or speed. Temperature sensor 19 is existing technology. Temperature sensor 19 is used to monitor the temperature of coil 16 in real time. Its typical parameters include temperature measurement range of -50℃ to 300℃, accuracy of ±0.5℃, and response time of <1 second. The output signal can be an analog voltage such as 0-5V or a digital signal such as I2C or SPI. The sensor senses temperature changes through thermistor, thermocouple or infrared technology and transmits the data to controller 17. The three work together to form a closed-loop control system: temperature sensor 19 → controller 17 analyzes and outputs signal → actuator 18 adjusts power to ensure accurate and stable temperature of coil 16. It is suitable for industrial heating and other scenarios, thereby achieving precise temperature control during alloy quenching.

[0030] The drive assembly 5 includes a motor 51 fixed to one side of the support base 4. The output end of the motor 51 is fixed with a threaded rod 52, and the outer side of the threaded rod 52 is threadedly connected to the inner wall of the connecting block 6. The support base 4 can fix the motor 51, enabling the motor 51 to stably drive the threaded rod 52 to rotate, so that the threaded rod 52 drives the connecting block 6 to move, which facilitates the subsequent movement of the connecting plate 7 by the connecting block 6.

[0031] The pushing assembly 8 includes a cylinder 81 fixed to one side of the connecting plate 7. The piston rod of the cylinder 81 is fixed with a guide block 82, and one side of the guide block 82 is fixed to the other side of the guide plate 9. The connecting plate 7 can fix the cylinder 81, which enables the cylinder 81 to stably drive the guide block 82 to move, and the guide block 82 to drive the guide plate 9 to move, which facilitates height adjustment during subsequent alloy processing.

[0032] A fixing rod 20 is fixed to the inner wall of the fixing seat 3. A slider 21 is slidably connected to the outer side of the fixing rod 20. One side of the slider 21 is fixed to the other side of the connecting plate 7. The fixing seat 3 can fix the fixing rod 20, so that the slider 21 slides along the outer side of the fixing rod 20. In conjunction with the connecting block 6, the connecting plate 7 is moved, which facilitates the subsequent position movement of the alloy.

[0033] A positioning plate 22 is fixed on one side of the connecting plate 7, and a fixing ring 23 is fixed on one side of the positioning plate 22. The connecting plate 7 can fix the positioning plate 22, and the positioning plate 22 can fix the fixing ring 23, which facilitates the subsequent adjustment of the alloy height by the push assembly 8.

[0034] A support rod 24 is fixed to the inner wall of the fixing ring 23. A connecting block 25 is slidably connected to the outer side of the support rod 24. One side of the connecting block 25 is fixed to the other side of the guide plate 9. The fixing ring 23 can fix the support rod 24, so that the connecting block 25 slides along the outer side of the support rod 24. In conjunction with the guide block 82, the guide plate 9 is moved, which facilitates height adjustment during subsequent alloy processing.

[0035] A fixed plate 26 is fixed to one side of the clamping ring 12, and a limit rod 27 is fixed to one side of the fixed plate 26. The outer side of the limit rod 27 is slidably connected to the inner wall of the support plate 10. The clamping ring 12 can drive the fixed plate 26 to move, so that the fixed plate 26 drives the limit rod 27 to slide along the inner wall of the support plate 10, which is convenient for cooperating with the adjusting rod 11 to drive the clamping ring 12 to move.

[0036] Working principle: When using this device, first pour the quenching liquid into the quenching tank 15, then place the alloy to be processed into the clamping ring 12. Rotate the adjusting rod 11 along the threaded inner wall of the support plate 10, causing the adjusting rod 11 to rotatably connect with the clamping ring 12. This, combined with the limiting rod 27 extending the support plate 10 for sliding limitation, allows the adjusting rod 11 to drive the clamping ring 12 to clamp and fix the alloy. Then, turn on the motor 51, causing the threaded rod 52 to rotate. The threaded rod 52 then moves the connecting block 6, which, in conjunction with the slider 21 sliding along the outer side of the fixed rod 20, moves the alloy to be processed into the quenching tank. At the top of 15, cylinder 81 is activated, causing cylinder 81 to move guide block 82. In conjunction with slider 21 sliding along the outside of fixed rod 20, guide block 82 moves guide plate 9, thereby moving the alloy to be processed into quenching tank 15. This facilitates the subsequent quenching liquid submerging the alloy, achieving automatic loading and unloading of the alloy. Then, controller 17 is adjusted to receive real-time data from temperature sensor 19, analyzes it through a preset algorithm, and issues commands to actuator 18 to adjust power according to the commands, thereby achieving precise temperature control of coil 16 and ensuring stable alloy quenching temperature.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-temperature alloy processing heat treatment quenching device, comprising a base (1), characterized in that, Also includes: A support frame (2) is fixed to the top of the base (1). A fixing seat (3) is fixed to one side of the support frame (2), and a support seat (4) is fixed to one side of the fixing seat (3). A drive assembly (5) is disposed on one side of the support base (4). A connecting block (6) is disposed on the outer side of the drive assembly (5). A connecting plate (7) is fixed on one side of the connecting block (6). A push assembly (8) is disposed on one side of a connecting plate (7). A guide plate (9) is fixed on one side of the push assembly (8). A support plate (10) is fixed on one side of the guide plate (9). An adjusting rod (11) is threadedly connected to the inner wall of the support plate (10). A clamping ring (12) is rotatably connected to one end of the adjusting rod (11). A positioning seat (13) is fixed to the top of the base (1). A furnace body (14) is fixed to the top of the positioning seat (13). A quenching groove (15) is fixed to the inner wall of the furnace body (14). A coil (16) is fixed to the outer side of the quenching groove (15). A controller (17) is fixed to one side of the furnace body (14). An actuator (18) is fixed to one side of the furnace body (14). A temperature sensor (19) is fixed to one side of the furnace body (14).

2. The high-temperature alloy processing heat treatment quenching device according to claim 1, characterized in that: The drive assembly (5) includes a motor (51) fixed to one side of the support base (4), and the output end of the motor (51) is fixed with a threaded rod (52), and the outer side of the threaded rod (52) is threadedly connected to the inner wall of the connecting block (6).

3. The high-temperature alloy processing heat treatment quenching device according to claim 1, characterized in that: The pushing assembly (8) includes a cylinder (81) fixed to one side of the connecting plate (7), the piston rod of the cylinder (81) is fixed with a guide block (82), and one side of the guide block (82) is fixed to the other side of the guide plate (9).

4. The high-temperature alloy processing heat treatment quenching device according to claim 1, characterized in that: The inner wall of the fixed base (3) is fixed with a fixed rod (20), and the outer side of the fixed rod (20) is slidably connected with a slider (21), and one side of the slider (21) is fixed to the other side of the connecting plate (7).

5. The high-temperature alloy processing heat treatment quenching device according to claim 1, characterized in that: A positioning plate (22) is fixed on one side of the connecting plate (7), and a fixing ring (23) is fixed on one side of the positioning plate (22).

6. The high-temperature alloy processing heat treatment quenching device according to claim 5, characterized in that: The inner wall of the fixed ring (23) is fixed with a support rod (24), and the outer side of the support rod (24) is slidably connected with a linkage block (25), and one side of the linkage block (25) is fixed to the other side of the guide plate (9).

7. The high-temperature alloy processing heat treatment quenching device according to claim 1, characterized in that: A fixing plate (26) is fixed on one side of the clamping ring (12), and a limiting rod (27) is fixed on one side of the fixing plate (26), and the outer side of the limiting rod (27) is slidably connected to the inner wall of the support plate (10).

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