Door ring assembly of shuttle-wheel-free suspension circular weaving machine
By employing a detachable mounting frame and roller assembly in a shuttleless suspension circular loom, the issues of stability and assembly complexity between the connecting bracket and the gate ring are resolved, enabling a quick-change and highly stable track structure that extends the equipment's service life.
Patent Information
- Application Number
- CN202520629028.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-04-03
AI Technical Summary
The connection between the connecting bracket and the door ring of the existing plastic circular loom is unstable, the assembly is complicated, and the position is difficult to adjust, resulting in poor track roundness, which affects the convenience and stability of use.
The system employs a detachable mounting bracket and roller assembly, which are assembled with the outside of the door ring via the mounting shell. The bracket position is adjusted using L-shaped mounting recesses and adjustment holes, and combined with a dust cover and rolling bearings, it improves connection stability and assembly convenience.
It enables quick replacement of connecting brackets without disassembling the entire machine, improving the roundness and stability of the track, reducing maintenance costs, and extending the service life of the rollers.
Smart Images

Figure CN223936710U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of weaving equipment, and in particular relates to a door ring assembly for a shuttleless suspended circular loom. Background Technology
[0002] Current plastic circular looms typically use a shuttle that runs directly on a track formed by upper and lower gate rings. Alternatively, existing suspended circular looms may have a frame including a circular track with multiple connecting brackets. However, the connection between these brackets and the upper and lower gate rings usually involves drilling holes around the gate rings. The connecting brackets are then fixed to nuts at both ends of a shaft passing through through holes. Due to the large diameter of the gate rings and the numerous through holes, ensuring that the connecting brackets can be assembled into a circular track with zero roundness is challenging. Circumferential drilling makes it impossible to adjust the position of the connecting brackets, resulting in low tolerance and inconvenience. Furthermore, the existing connection between rollers and connecting brackets is unstable, structurally complex, and difficult to assemble, which are also problems that urgently need to be solved. Utility Model Content
[0003] In summary, to overcome the shortcomings of the prior art, this utility model provides a door ring assembly for a shuttleless suspension circular loom.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a door ring assembly for a shuttleless suspended circular loom, comprising an upper door ring, a lower door ring, and an annular track disposed between the upper and lower door rings. The annular track includes multiple connecting brackets arranged in a ring and a roller assembly disposed on the connecting brackets. The connecting brackets include a mounting shell connected to the upper and lower door rings and a mounting frame for mounting the roller assembly. The mounting frame is detachably connected to the mounting shell. The mounting frame includes an upper connecting column, a lower connecting column, and a connecting part connecting the upper and lower connecting columns. The roller assembly includes an upper roller sleeved on the upper connecting column and coaxially disposed with the upper connecting column, and a lower roller sleeved on the lower connecting column and coaxially disposed with the lower connecting column. The mounting shell has L-shaped mounting recesses symmetrically disposed at its upper and lower ends. The mounting recesses engage with the outer circumferential surface of the corresponding upper or lower door ring. The back of the mounting shell has assembly holes for detachable connection with the upper and lower door rings at positions corresponding to the two mounting recesses.
[0005] By adopting the above technical solution, the connecting brackets are set on the outside of the upper and lower door rings, so that the connecting brackets are distributed along the outer circumference of the upper and lower door rings. There is no need to locate the position of each round hole, forming a circular track with zero roundness. The back of the mounting shell is provided with assembly holes, and assembly is carried out from the outside. It is convenient to quickly replace and assemble individual connecting brackets without disassembling the whole machine. The entire upper door ring can be removed for replacement, which is convenient for maintenance. The L-shaped mounting recess abuts against the upper and lower door rings, further positioning the distance between the upper and lower door rings, which is convenient for assembly and has high stability.
[0006] The present invention further includes: adjustment holes for adjusting the position of the mounting shell are provided on both sides of the assembly hole, and the adjustment holes are located at opposite corners of the mounting shell.
[0007] By adopting the above technical solution and setting adjustment holes, since the circular track is composed of multiple connecting brackets and roller groups, the height of the assembled track must be consistent, which requires high precision in assembly. In actual production and use, the position of the connecting brackets (the height difference is generally a few micrometers) can be adjusted by adjusting the tightness of the adjustment holes, which can reduce the high precision requirements for the quality of the brackets and make it more applicable.
[0008] The present invention further comprises: the upper connecting column and the lower connecting column are symmetrically arranged, one end of the upper and lower connecting columns are connected to the connecting part, and the other end is open. The upper and lower connecting columns are provided with dust covers for limiting the upper and lower rollers at the corresponding open ends. The dust covers are detachably connected to the mounting shell.
[0009] By adopting the above technical solution, the dust cover can serve both as a dust cover and as a limiter for the upper and lower rollers. It is a dual-purpose device with a simple structure, high stability, and prevents dust from accumulating and entering the upper and lower rollers, thus improving the service life of the rollers.
[0010] The present invention further includes: both the upper and lower rollers include rolling bearings, and the rolling bearings are wrapped with elastic shock absorbers.
[0011] By adopting the above technical solutions, it is possible to facilitate quick replacement, reduce maintenance and replacement costs, reduce noise during shuttle operation, and extend service life.
[0012] The present invention further comprises: the dust cover having an installation through hole adapted to the upper or lower connecting post; the side of the dust cover corresponding to the rolling bearing having a first protrusion abutting against the rolling bearing; the outer diameter of the first protrusion being smaller than the outer diameter of the rolling bearing; the dust cover being sleeved on the upper or lower connecting post and abutting against the rolling bearing; and the side of the dust cover corresponding to the rolling bearing also having a second protrusion adapted to the inner diameter of the elastic damping body.
[0013] By adopting the above technical solution, the dust cover is sleeved on the upper or lower connecting column and abuts against the rolling bearing, facilitating quick positioning and assembly of the dust cover. Then, a first protrusion is provided to abut against the rolling bearing, facilitating quick positioning of the dust cover and aligning the second connecting hole with the second mounting hole. The dust cover is then fixed by engaging fasteners through the second connecting hole, further preventing rotation. The second protrusion further improves the tightness of the connection between the dust cover and the elastic damping body, preventing dust from entering the rolling bearing through gaps and improving the service life of the rolling bearing.
[0014] The present invention further includes: the open ends of the upper and lower connecting columns are provided with fasteners for fixing the dust cover, and the open ends of the upper and lower connecting columns are hollow and provided with internal threads that are compatible with the fasteners.
[0015] By adopting the above technical solution, the (upper or lower) roller is inserted through the opening of the (upper or lower) connecting column, and then the dust cover is installed. The dust cover and the (upper or lower) roller are limited by tightening the fasteners, so that the (upper or lower) roller can rotate stably at this height. The structure is simple, easy to assemble, and highly stable.
[0016] The present invention further comprises: a working cavity for accommodating the upper and lower rollers respectively on the front side of the mounting shell; a mounting part for fixing the connecting part between the two working cavities; a mounting groove adapted to the connecting part on the mounting part; the diameter of the upper and lower connecting columns is smaller than the diameter of the connecting part; a dustproof gasket for abutting against the rolling bearing is provided at one end of the upper and lower rollers corresponding to the connecting part; the two ends of the connecting part protrude from the upper and lower end faces of the mounting part respectively; and a gap is provided between the dustproof gasket and the upper or lower end face of the mounting part.
[0017] By adopting the above technical solution, a gap is created between the upper and lower rollers and the mounting part, making the rotation of the upper and lower rollers more stable and smooth, and reducing friction.
[0018] The present invention further comprises: the outer diameter of the dustproof pad is adapted to the inner diameter of the elastic shock absorber, and the elastic shock absorber is sleeved on the outside of the dustproof pad.
[0019] By adopting the above technical solution, the dustproof pad is set inside the elastic damping body, which further enhances the dustproof function at both ends of the elastic damping body.
[0020] The present invention further comprises: a first connecting hole for detachable connection with the mounting shell on the connecting part; a second connecting hole for detachable connection with the mounting shell on the back of the dust cover; a first mounting hole for mounting fasteners on the back of the mounting shell corresponding to the third connecting hole; and a second mounting hole for mounting fasteners on the back of the mounting shell corresponding to the second connecting hole.
[0021] By adopting the above technical solution, the assembly is carried out from the outer periphery of the door ring, and the mounting bracket and dust cover are fixedly connected by screwing in fasteners from the back of the mounting shell. The three-point connection has higher stability. The back assembly method makes assembly easier and maintenance and replacement more convenient, while not affecting the rotation of the upper and lower rollers.
[0022] This utility model further comprises: a working cavity for accommodating the upper and lower rollers and a mounting groove for fixing the mounting bracket on the front side of the mounting shell; a mounting component for fixing the connecting part is provided in the mounting groove; a mounting groove adapted to the connecting part is provided on the side of the mounting component opposite to the mounting groove; a second connecting hole for detachable connection with the mounting shell is provided on the back side of the dust cover; a third connecting hole for detachable connection with the mounting shell is provided on the mounting component; a first mounting hole for installing fasteners is provided on the back side of the mounting shell corresponding to the third connecting hole; and a second mounting hole for installing fasteners is provided on the back side of the mounting shell corresponding to the second connecting hole.
[0023] By adopting the above technical solution, the mounting bracket is first clamped between the mounting component and the mounting slot. Then, fasteners are installed from the back through the first connecting hole and the first mounting hole, so that the mounting component and the mounting slot are connected by the fasteners, thereby fixing the mounting bracket. The structure is simple and convenient for processing and assembly.
[0024] The specific embodiments of this utility model are described below with reference to the accompanying drawings and examples. Attached Figure Description
[0025] Figure 1 This is a perspective view of Embodiment 1 of the present utility model.
[0026] Figure 2 This is a perspective view of the connecting bracket and roller assembly of Embodiment 1 of this utility model.
[0027] Figure 3 This is a rear view of the mounting shell of Embodiment 1 of this utility model.
[0028] Figure 4 This is a partial structural diagram of the connecting bracket and roller assembly in Embodiment 1 of this utility model.
[0029] Figure 5 This is a cross-sectional view of the connecting bracket and roller assembly of Embodiment 1 of this utility model.
[0030] Figure 6 The connecting bracket and roller assembly of Embodiment 2 of this utility model are three-dimensional. Figure 1 .
[0031] Figure 7 This is a perspective view of the connecting bracket in Embodiment 2 of this utility model.
[0032] Figure 8 The connecting bracket and roller assembly of Embodiment 2 of this utility model are three-dimensional. Figure 2 .
[0033] Reference numerals: 1. Upper door ring, 2. Lower door ring, 3. Circular track, 31. Connecting bracket, 311. Mounting shell, 3111. Mounting recess, 3112. Assembly hole, 3113. Adjustment hole, 3114. First mounting hole, 3115. Second mounting hole, 3116. Working cavity, 3117. Mounting part, 3118. Mounting groove, 312. Mounting bracket, 3121. Upper connecting column, 3122. Lower... 3123. Connecting post; 3124. First connecting hole; 313. Mounting component; 3131. Mounting groove; 3132. Third connecting hole; 32. Roller assembly; 321. Upper roller; 322. Lower roller; 323. Rolling bearing; 324. Elastic shock absorber; 4. Dust cover; 41. Second connecting hole; 42. Mounting through hole; 43. First protrusion; 44. Second protrusion; 5. Dustproof gasket. Detailed Implementation
[0034] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
[0035] See appendix Figure 1-8 This embodiment discloses a door ring assembly for a shuttleless suspension circular loom, including an upper door ring 1, a lower door ring 2, and an annular track 3 disposed between the upper door ring 1 and the lower door ring 2. The annular track 3 includes a plurality of connecting brackets 31 arranged in a ring and a roller assembly 32 disposed on the connecting brackets 31. The connecting brackets 31 include a mounting shell 311 connected to the upper door ring 1 and the lower door ring 2, and a mounting frame 312 for mounting the roller assembly 32. The mounting frame 312 is detachably connected to the mounting shell 311. The mounting frame 312 includes an upper connecting post 3121, a lower connecting post 3122, and a connecting part 3123 connecting the upper connecting post 3121 and the lower connecting post 3122. The connecting post 3121 and the lower connecting post 3122 are arranged at an angle (or can be arranged in parallel). The roller assembly 32 includes an upper roller 321 sleeved on the upper connecting post 3121 and coaxially arranged with the upper connecting post 3121, and a lower roller 322 sleeved on the lower connecting post 3122 and coaxially arranged with the lower connecting post 3122. The mounting shell 311 has L-shaped mounting recesses 3111 symmetrically arranged at its upper and lower ends. The mounting recesses 3111 engage with the outer peripheral surface of the corresponding upper door ring 1 or lower door ring 2. The back of the mounting shell 311 is provided with assembly holes 3112 for detachable connection with the upper door ring 1 and the lower door ring 2, respectively, corresponding to the positions of the two mounting recesses 3111.
[0036] This embodiment further includes the following: adjustment holes 3113 for adjusting the position of the mounting shell 311 are provided on both sides of the assembly hole 3112, and the adjustment holes 3113 are located at opposite corners of the mounting shell 311.
[0037] In this embodiment, the upper connecting post 3121 and the lower connecting post 3122 are symmetrically arranged. One end of the upper and lower connecting posts 3122 is connected to the connecting part 3123, and the other end is open. The upper and lower connecting posts 3122 are provided with dust covers 4 for limiting the upper and lower rollers 322 at the corresponding open ends. The dust covers 4 are detachably connected to the mounting shell 311.
[0038] This embodiment further includes the following configuration: both the upper and lower rollers 322 include rolling bearings 323, and the rolling bearings 323 are wrapped with elastic damping bodies 324.
[0039] This embodiment further includes the following features: the dust cover 4 is provided with a mounting through hole 42 that is adapted to the upper connecting post 3121 or the lower connecting post 3122; the side of the dust cover 4 corresponding to the rolling bearing 323 is provided with a first protrusion 43 that abuts against the rolling bearing 323; the outer diameter of the first protrusion 43 is smaller than the outer diameter of the rolling bearing 323; the dust cover 4 is sleeved on the upper connecting post 3121 or the lower connecting post 3122 and abuts against the rolling bearing 323; the side of the dust cover 4 corresponding to the rolling bearing 323 is also provided with a second protrusion 44 that is adapted to the inner diameter of the elastic damping body 324.
[0040] This embodiment further includes the following: the open ends of the upper and lower connecting posts 3122 are provided with fasteners for fixing the dust cover 4, and the open ends of the upper and lower connecting posts 3122 are hollow and provided with internal threads that are compatible with the fasteners.
[0041] This embodiment further includes the following configuration: the front of the mounting shell 311 is provided with working cavities 3116 for accommodating the upper and lower rollers 322 respectively; a mounting part 3117 for fixing the connecting part 3123 is provided between the two working cavities 3116; the mounting part 3117 is provided with a mounting groove adapted to the connecting part 3123; the diameter of the upper and lower connecting posts 3122 is smaller than the diameter of the connecting part 3123; a dustproof gasket 5 for abutting against the rolling bearing 323 is provided at one end of the upper and lower rollers 322 corresponding to the connecting part 3123; both ends of the connecting part 3123 protrude from the upper and lower end faces of the mounting part 3117 respectively; and a gap is provided between the dustproof gasket 5 and the upper or lower end face of the mounting part 3117.
[0042] In this embodiment, the outer diameter of the dustproof pad 5 is adapted to the inner diameter of the elastic damping body 324, and the elastic damping body 324 is sleeved on the outside of the dustproof pad 5.
[0043] This embodiment further includes the following: the connecting part 3123 is provided with a first connecting hole 3124 for detachable connection with the mounting shell 311; the back of the dust cover 4 is provided with a second connecting hole 41 for detachable connection with the mounting shell 311; the back of the mounting shell 311 is provided with a first mounting hole 3114 for mounting fasteners at the position corresponding to the first connecting hole 3124; and the back of the mounting shell 311 is provided with a second mounting hole 3115 for mounting fasteners at the position corresponding to the second connecting hole 41.
[0044] This embodiment further includes the following configuration: the front of the mounting shell 311 is provided with a working cavity 3116 for accommodating the upper and lower rollers and a mounting groove 3118 for fixing the mounting bracket. The mounting groove 3118 is provided with a mounting member 313 for fixing the connecting part. The side of the mounting member 313 opposite to the mounting groove 3118 is provided with a mounting groove 3131 adapted to the connecting part 3123. The back of the dust cover 4 is provided with a second connecting hole 41 for detachable connection with the mounting shell 311. The mounting member 313 is provided with a third connecting hole 3132 for detachable connection with the mounting shell 311. The back of the mounting shell 311, corresponding to the position of the third connecting hole 3132, is provided with a first mounting hole 3114 for installing fasteners. The back of the mounting shell 311, corresponding to the position of the second connecting hole 41, is provided with a second mounting hole 3115 for installing fasteners.
[0045] In this utility model, when there are two third connecting holes 3132, which are respectively located on both sides of the mounting groove, the connection stability is higher.
[0046] The term "between" as used above does not only refer to the orientation or position, but also to the interaction between different parts. The terms "middle," "upper," "lower," "front," and "back" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0047] Although this article uses a lot of terms such as upper door ring 1, lower door ring 2, annular track 3, connecting bracket 31, mounting shell 311, mounting recess 3111, assembly hole 3112, adjustment hole 3113, first mounting hole 3114, second mounting hole 3115, working cavity 3116, mounting part 3117, mounting groove 3118, mounting bracket 312, upper connecting column 3121, lower connecting column 3122, connecting part 3123, first connecting hole 3124, mounting part 313, mounting groove 3131, third connecting hole 3132, roller assembly 32, upper roller 321, lower roller 322, rolling bearing 323, elastic shock absorber 324, dust cover 4, second connecting hole 41, mounting through hole 42, first protrusion 43, second protrusion 44, dustproof gasket 5, etc., the possibility of using other terms cannot be excluded. The use of these terms is merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any kind of additional limitation would be contrary to the spirit of this utility model.
Claims
1. A gate assembly for a shuttleless suspension circular loom, comprising an upper gate, a lower gate, and an annular track disposed between the upper and lower gates, characterized in that: The annular track includes multiple connecting brackets arranged in a ring and a roller assembly mounted on the connecting brackets. The connecting bracket includes a mounting shell connected to the upper and lower door rings and a mounting frame for mounting the roller assembly. The mounting frame is detachably connected to the mounting shell. The mounting frame includes an upper connecting column, a lower connecting column, and a connecting part connecting the upper and lower connecting columns. The roller assembly includes an upper roller sleeved on the upper connecting column and coaxially arranged with the upper connecting column, and a lower roller sleeved on the lower connecting column and coaxially arranged with the lower connecting column. The mounting shell has L-shaped mounting recesses symmetrically arranged at its upper and lower ends. The mounting recesses engage with the outer circumferential surface of the corresponding upper or lower door ring. The back of the mounting shell has assembly holes for detachable connection with the upper and lower door rings at positions corresponding to the two mounting recesses.
2. The door ring assembly of a shuttleless suspension circular loom according to claim 1, characterized in that: The assembly hole is provided with adjustment holes on both sides for adjusting the position of the mounting shell, and the adjustment holes are located at opposite corners of the mounting shell.
3. The gate assembly of a shuttleless suspension circular loom according to claim 1, characterized in that: The upper and lower connecting columns are symmetrically arranged. One end of the upper and lower connecting columns is connected to the connecting part, and the other end is open. The upper and lower connecting columns are provided with dust covers for limiting the upper and lower rollers at the corresponding open ends. The dust covers are detachably connected to the mounting shell.
4. The door ring assembly of a shuttleless suspension circular loom according to claim 3, characterized in that: Both the upper and lower rollers include rolling bearings, and the rolling bearings are wrapped with elastic damping bodies.
5. The door ring assembly of a shuttleless suspension circular loom according to claim 4, characterized in that: The dust cover is provided with an installation through hole that matches the upper or lower connecting post. The side of the dust cover corresponding to the rolling bearing is provided with a first protrusion that abuts against the rolling bearing. The outer diameter of the first protrusion is smaller than the outer diameter of the rolling bearing. The dust cover is sleeved on the upper or lower connecting post and abuts against the rolling bearing. The side of the dust cover corresponding to the rolling bearing is also provided with a second protrusion that matches the inner diameter of the elastic damping body.
6. The gate assembly of a shuttleless suspension circular loom according to claim 4, characterized in that: The open ends of the upper and lower connecting columns are provided with fasteners for fixing the dust cover, and the open ends of the upper and lower connecting columns are hollow and provided with internal threads that are compatible with the fasteners.
7. The door ring assembly of a shuttleless suspension circular loom according to claim 4, characterized in that: The front of the mounting shell is provided with working cavities for accommodating the upper and lower rollers respectively. A mounting part for fixing the connecting part is provided between the two working cavities. The mounting part is provided with a mounting groove adapted to the connecting part. The diameter of the upper and lower connecting columns is smaller than the diameter of the connecting part. A dustproof gasket for abutting against the rolling bearing is provided at one end of the upper and lower rollers corresponding to the connecting part. The two ends of the connecting part protrude from the upper and lower end faces of the mounting part respectively. The dustproof gasket is spaced apart from the upper or lower end face of the mounting part.
8. The door ring assembly of a shuttleless suspension circular loom according to claim 7, characterized in that: The outer diameter of the dustproof pad is adapted to the inner diameter of the elastic damping body, and the elastic damping body is sleeved on the outside of the dustproof pad.
9. The door ring assembly of a shuttleless suspension circular loom according to claim 3, characterized in that: The connecting part is provided with a first connecting hole for detachable connection with the mounting shell, the back of the dust cover is provided with a second connecting hole for detachable connection with the mounting shell, the back of the mounting shell is provided with a first mounting hole for installing fasteners at the position corresponding to the third connecting hole, and the back of the mounting shell is provided with a second mounting hole for installing fasteners at the position corresponding to the second connecting hole.
10. The door ring assembly of a shuttleless suspension circular loom according to claim 3, characterized in that: The front of the mounting housing has working cavities for accommodating the upper and lower rollers and mounting grooves for fixing the mounting bracket. A mounting component for fixing the connecting part is provided in the mounting groove. The side of the mounting component opposite the mounting groove has a mounting groove adapted to the connecting part. The back of the dust cover has a second connecting hole for detachable connection with the mounting housing. The mounting component has a third connecting hole for detachable connection with the mounting housing. The back of the mounting housing, corresponding to the third connecting hole, has a first mounting hole for installing fasteners. The back of the mounting housing, corresponding to the second connecting hole, has a second mounting hole for installing fasteners.