Elastic jacquard cloth

By using cotton yarn and bicomponent polyester fiber weft knitting technology, a spandex-free elastic jacquard fabric is formed, which solves the problems of spandex's easy aging and poor resistance to chlorine bleaching, achieving high elasticity and durability, and improving the performance of the fabric.

CN223936722UActive Publication Date: 2026-02-24361 DEGREES (CHINA) CO LTD +1
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Patent Information

Application Number
CN202423315096.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-02-24
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Among existing elastic knitted fabrics, spandex is prone to aging, cannot be dyed, is not resistant to chlorine bleaching, and is expensive, resulting in loss of fabric elasticity and shortened service life.

Method used

This double-sided fabric is made by weft knitting cotton yarn and bicomponent polyester fibers in a jacquard pattern, replacing spandex. The unique structure of bicomponent polyester fibers and the honeycomb jacquard pattern give the fabric elasticity, which, combined with the softness and breathability of cotton yarn, creates a structure with one jacquard side and one plain weave side.

Benefits of technology

This invention achieves a spandex-free elastic jacquard fabric with excellent skin-friendly breathability, comfort, crispness, and resilience, avoiding the disadvantages of spandex. It is also resistant to chlorine bleaching, easy to dye, and extends the fabric's service life.

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Abstract

The elastic figured cloth comprises cotton yarns and bi-component polyester fibers, the elastic figured cloth is double-faced cloth formed by weft knitting of the cotton yarns and the bi-component polyester fibers according to jacquard weave, one face of the elastic figured cloth is a jacquard face, and the other face of the elastic figured cloth is a plain grain face. The elastic figured cloth overcomes the defects that spandex is prone to aging, not colored, not resistant to chlorine bleaching and high in price, and has good skin-friendly air permeability, comfort, stiff and smooth performance and rebound resilience.
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Description

Technical Field

[0001] This utility model relates to the field of knitted fabric technology, and in particular to an elastic jacquard fabric. Background Technology

[0002] Spandex is widely used in stretch knitted fabrics due to its excellent elasticity. However, while possessing superior elasticity, spandex also has some drawbacks, such as easy aging, poor dyeability, susceptibility to chlorine bleaching, high price, and a tendency for the fabric to curl at the edges. During use, frequent stretching forces cause spandex to age easily, leading to a significant loss of fabric elasticity and severely impacting its lifespan. Spandex itself is also difficult to dye; conventional dyes cannot color it. Furthermore, if the reduction washing process is insufficient after dyeing, yellowing may occur. Therefore, developing an elastic fabric that does not require spandex is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0003] The purpose of this invention is to provide an elastic jacquard fabric that does not require spandex.

[0004] To achieve the above objectives, the technical solution proposed by this utility model is as follows:

[0005] An elastic jacquard fabric includes cotton yarn and bicomponent polyester fiber. The elastic jacquard fabric is a double-sided fabric formed by weft knitting cotton yarn and bicomponent polyester fiber according to a jacquard structure, with one side being a jacquard surface and the other side being a plain weave surface.

[0006] Preferably, the bicomponent polyester fiber is a composite yarn of PBT and PET. The jacquard structure is a honeycomb jacquard structure, and the jacquard surface is a honeycomb surface.

[0007] Preferably, the odd-numbered sections of the jacquard weave are made of bicomponent polyester fibers, while the even-numbered sections are made of cotton yarn.

[0008] Preferably, the cotton yarn is combed cotton yarn, and the bicomponent polyester fiber is DTY lightweight bicomponent polyester fiber.

[0009] Preferably, the cotton yarn is compact combed cotton yarn, and the bicomponent polyester fiber is semi-dull DTY light web bicomponent polyester fiber.

[0010] Preferably, the cotton yarn is 32S and the bicomponent polyester fiber is 55dtex / 36F.

[0011] Preferably, the smallest knitting cycle unit of the jacquard structure is formed by knitting a two-needle-track needle plate and a two-needle-track needle cylinder, and its structure is as follows:

[0012] Routes 1, 3, and 5: The needle trays are all circular, and the syringes are successively circular and floated;

[0013] Routes 7, 9, and 11: The needle trays are all in circles, and the syringes are successively floated and in circles;

[0014] Routes 2, 4, 6, 8, 10, and 12: All needle discs are floating thread, and all syringes are in a loop.

[0015] Preferably, during knitting, the needle plate uses an AB arrangement for needle arrangement, and the needle cylinder uses a BA arrangement for needle arrangement.

[0016] Preferably, the yarn length of the odd-numbered weaving paths is 31-35 cm / 100 N, and the yarn length of the even-numbered weaving paths is 27-29 cm / 100 N.

[0017] Preferably, the basis weight of the elastic jacquard fabric is 150±5 g / m². 2 .

[0018] The beneficial effects of this utility model using the above technical solution are as follows: The elastic jacquard fabric of this utility model comprises cotton yarn and bicomponent polyester fiber. The elastic jacquard fabric is a double-sided fabric formed by weft knitting cotton yarn and bicomponent polyester fiber according to a jacquard structure, with one side being a jacquard surface and the other side being a plain weave surface. The elastic jacquard fabric of this utility model avoids the disadvantages of spandex, such as easy aging, lack of colorfastness, poor chlorine bleach resistance, and high price, and has good skin-friendly breathability, comfort, crispness, and resilience. Attached Figure Description

[0019] Figure 1 This is a triangular diagram of a preferred embodiment of the present invention. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0021] The elastic jacquard fabric of this embodiment includes cotton yarn and bicomponent polyester fiber. The elastic jacquard fabric is a double-sided fabric formed by weft knitting cotton yarn and bicomponent polyester fiber according to a jacquard weave, with one side being a jacquard surface and the other a plain weave surface. It has good skin-friendly breathability, comfort, crispness, and resilience.

[0022] In this embodiment, the jacquard stretch fabric uses bicomponent polyester fiber instead of spandex to impart elasticity to the fabric. Bicomponent polyester fiber has a unique spiral spring-like microstructure, allowing it to exhibit extreme elasticity without spandex. The crimped shape of the bicomponent polyester fiber gives the fabric a pleasant cotton-like feel, and when combined with cotton yarn, it results in a soft and full-bodied fabric. Bicomponent polyester fiber is resistant to chlorine bleaching, easy to dye, wrinkle-resistant, has excellent moisture absorption and quick-drying properties, excellent anti-pilling and anti-fuzzing properties, and a relatively high abrasion resistance.

[0023] In one feasible option of this embodiment, the bicomponent polyester fiber is a composite yarn of PBT and PET. The cotton yarn is a compact combed cotton yarn with a specification of 32S, and the bicomponent polyester fiber is a semi-dull DTY lightweight bicomponent polyester fiber with a specification of 55dtex / 36F.

[0024] The jacquard weave is a honeycomb jacquard weave, which gives the jacquard surface a three-dimensional embossed honeycomb effect, giving the elastic jacquard fabric a certain spatial performance and improving its breathability and moisture absorption and quick-drying properties.

[0025] The odd-numbered sections of the jacquard weave are made of bicomponent polyester fibers, while the even-numbered sections are made of cotton yarn.

[0026] The knitting process of the elastic jacquard fabric in this embodiment is as follows:

[0027] The knitting equipment is a double-sided weft circular knitting machine. The needle plate uses an AB needle arrangement, and the cylinder uses a BA needle arrangement. The yarn length for odd-numbered tracks is controlled at 31–35 cm / 100N, and the yarn length for even-numbered tracks is controlled at 27–29 cm / 100N. The upper triangular arrangement is as follows: Figure 1 As shown, “∧ or ∨” indicates a circle, “∩” indicates a cluster, and “—” indicates a floating line.

[0028] The smallest knitting cycle unit of a jacquard weave is formed by knitting a two-needle disc and a two-needle cylinder, and its structure is as follows:

[0029] Routes 1, 3, and 5: The needle trays are all circular, and the syringes are successively circular and floated;

[0030] Routes 7, 9, and 11: The needle trays are all in circles, and the syringes are successively floated and in circles;

[0031] Routes 2, 4, 6, 8, 10, and 12: All needle discs are floating thread, and all syringes are in a loop.

[0032] The basis weight of the fabric after unloading is controlled at 150±5g / m². 2 .

[0033] The performance test results of the elastic jacquard fabric in this embodiment are shown in the table below:

[0034]

[0035] Although the present invention has been specifically shown and described in conjunction with preferred embodiments, those skilled in the art should understand that various changes in form and detail to the present invention without departing from the spirit and scope of the present invention as defined in the appended claims are within the scope of protection of the present invention.

Claims

1. A type of elastic jacquard fabric, characterized in that, It includes cotton yarn and bicomponent polyester fiber. The elastic jacquard fabric is a double-sided fabric formed by weft knitting of cotton yarn and bicomponent polyester fiber according to jacquard structure, with one side being jacquard and the other side being plain weave. The bicomponent polyester fiber is a composite yarn of PBT and PET; the jacquard structure is a honeycomb jacquard structure, and the jacquard surface is a honeycomb surface.

2. The elastic jacquard fabric according to claim 1, characterized in that, The odd-numbered sections of the jacquard weave are made of bicomponent polyester fiber, while the even-numbered sections are made of cotton yarn.

3. The elastic jacquard fabric according to claim 2, characterized in that, The cotton yarn is combed cotton yarn, and the bicomponent polyester fiber is DTY lightweight bicomponent polyester fiber.

4. The elastic jacquard fabric according to claim 3, characterized in that, The cotton yarn is compact combed cotton yarn, and the bicomponent polyester fiber is semi-dull DTY light web bicomponent polyester fiber.

5. The elastic jacquard fabric according to claim 4, characterized in that, The cotton yarn has a specification of 32S, and the bicomponent polyester fiber has a specification of 55dtex / 36F.

6. The elastic jacquard fabric according to any one of claims 1 to 5, characterized in that, The smallest knitting cycle unit of the jacquard structure is formed by knitting a two-needle disc and a two-needle cylinder, and its structure is as follows: Routes 1, 3, and 5: The needle trays are all circular, and the syringes are successively circular and floated; Routes 7, 9, and 11: The needle trays are all in circles, and the syringes are successively floated and in circles; Routes 2, 4, 6, 8, 10, and 12: All needle discs are floating thread, and all syringes are in a loop.

7. The elastic jacquard fabric according to claim 6, characterized in that, During knitting, the needles are arranged in AB pattern on the needle plate and in BA pattern on the needle cylinder.

8. The elastic jacquard fabric according to claim 6, characterized in that, The yarn length of the odd-numbered weaving paths is 31-35 cm / 100 N, and the yarn length of the even-numbered weaving paths is 27-29 cm / 100 N.

9. The elastic jacquard fabric according to claim 8, characterized in that, The weight of the elastic jacquard fabric is 150±5 g / m². 2 .