Bobbin unwinding device capable of preventing silk thread from being separated from thread groove and warp knitting machine
By setting anti-loosening and combing components on the warp knitting machine, and utilizing the contact rotation between the roller and the yarn, the problem of frictional breakage caused by the yarn detaching from the separating groove is solved, thus achieving stable yarn movement and a long service life for the equipment.
Patent Information
- Application Number
- CN202520382689.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-06
AI Technical Summary
During the warp knitting process, the yarn often comes off the separating groove, causing friction and breakage, which affects production efficiency and product quality.
The unwinding device for the spool is designed to prevent the yarn from detaching from the trough. By incorporating anti-detachment components and a combing component, the roller rotates in contact with the yarn, reducing friction. The combination of a buffer spring and a telescopic rod ensures that the yarn moves along its normal working path.
It effectively prevents the yarn from falling off during high-speed movement, reduces friction, extends the service life of the yarn and equipment, and improves production efficiency and product quality.
Smart Images

Figure CN223936731U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of warp knitting machine technology, and in particular to a spool unwinding device and a warp knitting machine for preventing yarn from detaching from the yarn groove. Background Technology
[0002] Warp knitting is a technique that uses one or more sets of parallel yarns to simultaneously form loops on all the working needles of a machine in the warp direction to create a knitted fabric. The resulting fabric is called a warp-knitted fabric. The machine that performs this type of warp knitting is called a warp knitting machine.
[0003] When the warp knitting machine is in the knitting operation, the yarn often comes off from the yarn separating groove. The detached yarn will rub against the surrounding parts. Under the action of continuous and unstable friction, the yarn is very easy to break. This not only seriously affects the normal production efficiency of the warp knitting machine, but also leads to inconsistent product quality, increases the defect rate, and increases production costs. Utility Model Content
[0004] This utility model discloses a spool unwinding device and a warp knitting machine to prevent the yarn from detaching from the yarn groove. It aims to solve the technical problem that when the warp knitting machine is knitting, the yarn often detaches from the yarn groove and is easily broken after rubbing against the surrounding parts. This not only affects production efficiency, but also causes inconsistent product quality and increases the defect rate and cost.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A spool unwinding device for preventing wire from detaching from the wire groove includes a mounting frame. Multiple anti-detachment components are arranged above the mounting frame. Each anti-detachment component includes a wire separating groove with multiple slots. Multiple connecting frames are fixedly connected to the front end of the wire separating groove. Each connecting frame is located on one side of a slot. A telescopic rod is fixedly connected to one side of each connecting frame. A buffer spring is fixedly connected to one side of each connecting frame, and the buffer springs are located outside the telescopic rods. Symmetrical fixing frames are arranged on the side of the buffer springs away from the connecting frames. The side of each fixing frame closest to the connecting frame is fixedly connected to the buffer spring and the front end of the telescopic rod. A fixing rod is fixedly connected to the inner side of each fixing frame, and a roller is movably connected to the outer side of each fixing rod. A movable frame is fixedly connected to the side of each fixing frame away from the connecting frames, and a telescopic electric rod is fixedly connected to the bottom end of the movable frame.
[0007] Equipped with a mounting frame and anti-detachment components, when the warp knitting machine is working, the threads drawn from the rotating drum are first stripped, and then multiple thread ends enter multiple slots opened on the separating groove. At this time, the telescopic electric rod installed at the bottom of the movable frame extends, driving the movable frame, which is fixedly connected to it, to move forward. Since the movable frame is connected to the fixed frame, and the fixed frame is connected to the connecting frame through a buffer spring and a telescopic rod, the fixed frame moves forward as the movable frame moves forward. During this process, the buffer spring is compressed to a certain extent, playing a role in buffering and fine adjustment. At the same time, the telescopic rod also extends and retracts accordingly, assisting the fixed frame to move smoothly. When the fixed frame moves forward to a certain position, the roller movably connected to the inner fixed rod of the fixed frame will contact the outer side of the thread that has entered the slot. Because the roller is movably connected to the fixed rod, when the thread moves under the action of the warp knitting machine, the roller can rotate accordingly, reducing the friction between the thread and the roller, thus ensuring the smooth movement of the thread. During the process, the thread end is initially positioned through the slots on the dividing groove, and then the roller contacts the outer side of the thread, forming a double anti-detachment structure. This can accurately restrict the thread to a specific position, preventing it from falling off the rotating drum or dividing groove due to shaking, tension changes, etc. when the warp knitting machine moves at high speed, ensuring that the thread is always on the normal working path. At the same time, the roller contacts the thread and can rotate with the thread, which can convert the sliding friction between the thread and the fixed frame and other components into rolling friction, greatly reducing friction, reducing wear between the thread and the equipment, and extending the service life of the thread and the equipment.
[0008] In a preferred embodiment, the top of the mounting frame is fixedly connected to multiple placement plates, and the bottom of the telescopic electric rod is fixedly connected to one side of the placement plates. Each of the multiple placement plates is fixedly connected to an automatic rod on the side near the telescopic electric rod. The automatic rods are all located behind the anti-detachment component, and the front end of each automatic rod is fixedly connected to an anti-sway plug. A rotating cylinder is movably connected to the outer side of each automatic rod.
[0009] In a preferred embodiment, the front end of the mounting frame is provided with a combing assembly, which includes a drive motor. The power output shaft of the drive motor is connected to a drive gear via a coupling. A linkage gear is movably connected to the outer side of the drive gear. The drive gear and the linkage gear are meshed through tooth grooves. The front end of the linkage gear is bolted to a rotating rod. The front end of the rotating rod is fixedly connected to a rotating rod. The front end of the rotating rod is fixedly connected to a sliding frame. A movable rod is movably connected inside the sliding frame. A fixing member is movably connected to the bottom end of the movable rod. A combing frame is fixedly connected to the top end of the movable rod. Multiple combing rods are fixedly connected to the top end of the combing frame. A linkage rod is fixedly connected to the side of the combing frame away from the movable rod. A connecting member is movably connected to the bottom end of the linkage rod.
[0010] With the combing component in place, when the warp knitting machine starts working and the yarn is ready to be woven, the drive motor starts and drives the drive gear to rotate. The rotation of the drive gear drives the linkage gear to rotate synchronously. The rotation of the linkage gear is transmitted to the rotating rod connected to it through bolts, so that the rotating rod starts to rotate. The rotation of the rotating rod drives the rotating rod fixed at the front end to perform a circular motion, causing the sliding frame connected to it to generate a movement trajectory. Inside the sliding frame, the movable rod can move within its limited space. As the sliding frame moves, the movable rod slides and swings accordingly inside. The bottom end of the movable rod maintains a relatively stable position through a movable connection fastener. At the same time, the combing frame fixed at the front end of the top of the combing frame moves with the movement of the movable rod. Multiple combing rods fixed at the top of the combing frame come into contact with the yarn during the movement. When the yarn tends to entangle, the combing rod combs and guides the yarn. Simultaneously, the linkage rod fixedly connected to one side of the combing frame also moves with the movement of the combing frame. The bottom end of the linkage rod, through a movable connection fastener, plays an auxiliary linkage and adjustment role throughout the entire movement process, ensuring that the movement of the combing frame and combing rods is more stable and accurate, thereby effectively preventing the yarn from entangled during the weaving process and ensuring the smooth progress of the weaving work.
[0011] A warp knitting machine includes a spool unwinding device for preventing yarn from detaching from the yarn groove as described above, and also includes a warp knitting machine body. Multiple warp rollers are fixedly connected inside the warp knitting machine body. Both sides of the mounting frame are fixedly connected to both sides of the inside of the warp knitting machine body. A slot is opened on one side of the inside of the warp knitting machine body. The inside of the slot is movably connected to the drive gear and the linkage gear. The side of the fixing member away from the movable rod is fixedly connected to the inner wall of the warp knitting machine body. The front side of the connecting member is fixedly connected to the inner wall of the warp knitting machine body. The combing assembly is located between the warp rollers and the anti-detachment assembly.
[0012] As can be seen from the above, the yarn unwinding device and warp knitting machine provided by this utility model have the following technical effects: the double anti-loosening structure accurately fixes the yarn, preventing the yarn from falling off the rotating drum or the dividing groove due to shaking and tension changes when the warp knitting machine is running at high speed, ensuring that it is on the normal working path, the drum can rotate with the yarn, changing sliding friction into rolling friction, reducing friction, reducing wear on the yarn and equipment, and extending the service life of both. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of a bobbin unwinding device and a warp knitting machine for preventing yarn from detaching from the yarn groove, as proposed in this utility model.
[0014] Figure 2 This invention provides a bobbin unwinding device for preventing yarn from detaching from the yarn groove and a schematic diagram of the internal structure of a warp knitting machine.
[0015] Figure 3 This is a schematic diagram of a bobbin unwinding device for preventing yarn from detaching from the yarn groove and a mounting frame structure for a warp knitting machine, as proposed in this utility model.
[0016] Figure 4 This is a schematic diagram of the structure of a bobbin unwinding device for preventing yarn from detaching from the yarn groove and an anti-detachment component for a warp knitting machine, as proposed in this utility model.
[0017] Figure 5 This invention provides a schematic diagram of a bobbin unwinding device for preventing yarn from detaching from the yarn groove and a combing assembly for a warp knitting machine.
[0018] In the attached diagram: 1. Warp knitting machine body; 2. Warping roller; 3. Mounting frame; 4. Placement plate; 5. Automatic rod; 6. Anti-sway insert; 7. Rotating cylinder; 8. Anti-detachment component; 801. Dividing groove; 802. Connecting frame; 803. Fixing frame; 804. Buffer spring; 805. Telescopic rod; 806. Fixing rod; 807. Roller; 808. Movable frame; 809. Telescopic electric rod; 9. Combing assembly; 901. Drive motor; 902. Drive gear; 903. Linkage gear; 904. Rotating rod; 905. Rotating rod; 906. Fixing component; 907. Movable rod; 908. Sliding frame; 909. Combing frame; 910. Combing rod; 911. Linkage rod; 912. Connecting component. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] The present invention discloses a spool unwinding device and a warp knitting machine for preventing yarn from detaching from the yarn groove. This device is mainly used in situations where, during warp knitting, the yarn often detaches from the yarn groove and is easily broken after rubbing against surrounding components. This not only affects production efficiency but also leads to inconsistent product quality, increasing the defect rate and cost.
[0021] Reference Figures 1-5A spool unwinding device for preventing wire from detaching from the wire groove includes a mounting frame 3. Multiple anti-detachment components 8 are disposed above the mounting frame 3. Each anti-detachment component 8 includes a wire separating groove 801 with multiple slots. Multiple connecting frames 802 are bolted to the front end of the wire separating groove 801, with each connecting frame 802 located on one side of a slot. A telescopic rod 805 is bolted to one side of each connecting frame 802, and a buffer spring 804 is bolted to one side of each connecting frame 802, with the buffer spring 804 located outside the telescopic rod 805. A symmetrical fixing frame 803 is provided on the side of the buffer spring 804 away from the connecting frame 802. The side of the fixing frame 803 near the connecting frame 802 is connected to the front end of the buffer spring 804 and the telescopic rod 805 by bolts. The inner side of the fixing frame 803 is connected to the fixing rod 806 by bolts, and the outer side of the fixing rod 806 is connected to the roller 807 by rotation. The side of the fixing frame 803 away from the connecting frame 802 is connected to the movable frame 808 by bolts. The bottom end of the movable frame 808 is connected to the telescopic electric rod 809 by bolts.
[0022] Reference Figure 1 , Figure 2 and Figure 3 In a preferred embodiment, the top of the mounting frame 3 is bolted to a plurality of placement plates 4, and the bottom of the telescopic electric rod 809 is bolted to one side of the placement plate 4. Each of the plurality of placement plates 4 is bolted to an automatic rod 5 on the side near the telescopic electric rod 809. The automatic rods 5 are all located behind the anti-detachment component 8, and the front end of each automatic rod 5 is bolted to an anti-sway plug 6. The outer side of each automatic rod 5 is rotatably connected to a rotating cylinder 7.
[0023] Reference Figure 1 , Figure 2 and Figure 5In a preferred embodiment, a combing assembly 9 is provided at the front end of the mounting frame 3. The combing assembly 9 includes a drive motor 901, and the power output shaft of the drive motor 901 is connected to a drive gear 902 via a coupling. A linkage gear 903 is rotatably connected to the outer side of the drive gear 902. The drive gear 902 and the linkage gear 903 are meshed through tooth grooves. A rotating rod 904 is bolted to the front end of the linkage gear 903, and a rotating rod 905 is bolted to the front end of the rotating rod 904. The front end of the movable rod 905 is bolted to a sliding frame 908. The inside of the sliding frame 908 is slidably connected to a movable rod 907. The bottom end of the movable rod 907 is rotatably connected to a fixing piece 906. The top front end of the movable rod 907 is bolted to a combing frame 909. The top of the combing frame 909 is bolted to multiple combing rods 910. The side of the combing frame 909 away from the movable rod 907 is bolted to a linkage rod 911. The bottom front end of the linkage rod 911 is rotatably connected to a connector 912.
[0024] Reference Figure 1 and Figure 2 A warp knitting machine includes a spool unwinding device for preventing yarn from detaching from the yarn groove as described above, and also includes a warp knitting machine body 1. Multiple warp rollers 2 are bolted to the inside of the warp knitting machine body 1. Both sides of the mounting frame 3 are bolted to both sides of the inside of the warp knitting machine body 1. A slot is provided on one side of the inside of the warp knitting machine body 1. The inside of the slot is rotatably connected to the drive gear 902 and the linkage gear 903. The side of the fixing member 906 away from the movable rod 907 is bolted to the inner wall of the warp knitting machine body 1. The front side of the connecting member 912 is bolted to the inner wall of the warp knitting machine body 1. The combing assembly 9 is located between the warp rollers 2 and the anti-detachment assembly 8.
[0025] Working principle: When the warp knitting machine body 1 is working, the thread led out from the rotating drum 7 is first stripped, and then multiple thread ends enter multiple slots opened on the thread separating groove 801. At this time, the telescopic electric rod 809 installed at the bottom of the movable frame 808 extends, driving the movable frame 808, which is fixedly connected to it, to move forward. Since the movable frame 808 is connected to the fixed frame 803, and the fixed frame 803 is connected to the connecting frame 802 through the buffer spring 804 and the telescopic rod 805, the fixed frame 803 also moves forward as the movable frame 808 moves forward. During this process, the buffer spring 804 and the telescopic rod 805 act as the fixed frame 803 moves forward. Spring 804 is compressed to a certain extent, which plays a role in buffering and fine adjustment. At the same time, telescopic rod 805 will also extend and retract accordingly to assist the fixed frame 803 in moving smoothly. When the fixed frame 803 moves forward to a certain position, the roller 807 movably connected on the inner fixed rod 806 of the fixed frame 803 will come into contact with the outer side of the thread entering the slot. Because the roller 807 is movably connected to the fixed rod 806, when the thread moves under the action of the warp knitting machine body 1, the roller 807 can rotate accordingly, reducing the friction between the thread and the roller 807, thereby ensuring the smooth movement of the thread.
[0026] When the warp knitting machine body 1 starts working and the yarn is ready to be woven, the drive motor 901 starts and drives the drive gear 902 to rotate. The rotation of the drive gear 902 drives the linkage gear 903 to rotate synchronously. The rotation of the linkage gear 903 is transmitted to the rotating rod 904 connected to it through bolts, causing the rotating rod 904 to start rotating. The rotation of the rotating rod 904 then drives the rotating rod 905 fixed at the front end to make a circular motion, so that the sliding frame 908 connected to it generates a motion trajectory. Inside the sliding frame 908, the movable rod 907 can move within its limited space. As the sliding frame 908 moves, the movable rod 907 slides and swings accordingly inside it. The bottom end of the movable rod 907 is kept in a relatively stable position by the fixed part 906 that is movably connected. At the same time, the combing frame 909 fixed at the front end of its top moves with the movement of the movable rod 907. Multiple combing rods 910 fixed at the top of the combing frame 909 come into contact with the yarn during the movement. When the yarn tends to entangle, the combing rods 910 comb and guide the yarn.
[0027] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.
Claims
1. A spool unwinding device for preventing wire from detaching from the spool, comprising a mounting frame (3), characterized in that, Multiple anti-detachment components (8) are provided above the mounting bracket (3). Each anti-detachment component (8) includes a cable tray (801) with multiple slots. Multiple connecting brackets (802) are fixedly connected to the front end of the cable tray (801). Each connecting bracket (802) is located on one side of a slot. A telescopic rod (805) is fixedly connected to one side of each connecting bracket (802). A buffer spring (804) is fixedly connected to one side of each connecting bracket (802). The buffer springs (804) are located outside the telescopic rods (805). Symmetrical fixing frames (803) are provided on one side away from the connecting frame (802). The side of the fixing frame (803) near the connecting frame (802) is fixedly connected to the front end of the buffer spring (804) and the telescopic rod (805). The inner side of the fixing frame (803) is fixedly connected to the fixing rod (806), and the outer side of the fixing rod (806) is movably connected to the roller (807). The side of the fixing frame (803) away from the connecting frame (802) is fixedly connected to the movable frame (808), and the bottom end of the movable frame (808) is fixedly connected to the telescopic electric rod (809).
2. The spool unwinding device for preventing wire from detaching from the spool according to claim 1, characterized in that, The top of the mounting bracket (3) is fixedly connected to a plurality of placement plates (4), and the bottom end of the telescopic electric rod (809) is fixedly connected to one side of the placement plate (4).
3. The spool unwinding device for preventing wire from detaching from the spool according to claim 2, characterized in that, Each of the multiple placement plates (4) is fixedly connected to an automatic rod (5) on the side near the telescopic electric rod (809). The automatic rods (5) are all located behind the anti-detachment component (8), and the front end of each automatic rod (5) is fixedly connected to an anti-sway plug (6). A rotating cylinder (7) is movably connected to the outside of each automatic rod (5).
4. The spool unwinding device for preventing yarn from detaching from the spool according to claim 1, characterized in that, The front end of the mounting bracket (3) is provided with a combing assembly (9), which includes a drive motor (901), and the power output shaft of the drive motor (901) is connected to a drive gear (902) through a coupling.
5. The spool unwinding device for preventing wire from detaching from the spool according to claim 4, characterized in that, The drive gear (902) is movably connected to the outer side of the linkage gear (903). The drive gear (902) and the linkage gear (903) mesh with each other through tooth grooves. The front end of the linkage gear (903) is connected to a rotating rod (904) by bolts. The front end of the rotating rod (904) is fixedly connected to a rotating rod (905).
6. The spool unwinding device for preventing wire from detaching from the spool according to claim 5, characterized in that, The front end of the rotating rod (905) is fixedly connected to a sliding frame (908), the inside of the sliding frame (908) is movably connected to a movable rod (907), the bottom end of the movable rod (907) is movably connected to a fixing member (906), the top front end of the movable rod (907) is fixedly connected to a combing frame (909), and the top end of the combing frame (909) is fixedly connected to multiple combing rods (910). The side of the combing frame (909) away from the movable rod (907) is fixedly connected to a linkage rod (911), and the bottom front end of the linkage rod (911) is movably connected to a connector (912).
7. A warp knitting machine, comprising a bobbin unwinding device for preventing yarn from detaching from the yarn groove as described in any one of claims 1-6, characterized in that, It also includes a warp knitting machine body (1), with multiple warp rollers (2) fixedly connected inside the warp knitting machine body (1). The two sides of the mounting frame (3) are fixedly connected to the two sides inside the warp knitting machine body (1). A slot is opened on one side inside the warp knitting machine body (1). The inside of the slot is movably connected to the drive gear (902) and the linkage gear (903). The side of the fixing member (906) away from the moving rod (907) is fixedly connected to the inner wall of the warp knitting machine body (1). The front side of the connecting member (912) is fixedly connected to the inner wall of the warp knitting machine body (1). The combing assembly (9) is located between the warp rollers (2) and the anti-detachment assembly (8).