High-stability torrent oscillation washing machine

By using the hexagonal oscillating roller and guide cylinder design of the high-stability turbulent oscillating washing machine, the problems of large footprint and low efficiency of existing fabric washing equipment are solved, achieving efficient cleaning and resource saving.

CN223936804UActive Publication Date: 2026-02-24JIANGYIN LIANDA PRINTING & DYEING MASCH CO LTD
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Patent Information

Application Number
CN202520576522.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-24
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

Existing fabric washing methods suffer from problems such as long washing time, waste of water and materials, large equipment size, large footprint, and low cleaning efficiency, making it difficult to effectively remove soluble and insoluble dirt from fabric fibers.

Method used

The high-stability turbulent oscillating washing machine uses a combination design of hexagonal oscillating rollers and guide cylinders. It utilizes baffles and perforated guide cylinders to generate complex water wave impacts, which promotes solution penetration into the fiber interior and removes surface stains. At the same time, the stability of the fabric is ensured by roller support.

Benefits of technology

It improves cleaning efficiency, reduces cleaning time and water/material consumption, enhances cleaning effect, ensures uniform cleanliness of fabric surface, and saves space and resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-stability torrent oscillation washing machine which comprises a water tank and a hexagonal oscillation roller, a central shaft is fixedly sleeved with the hexagonal oscillation roller, and the cross section of the hexagonal oscillation roller is of a regular hexagonal structure. A section of plate surface extends along the extension direction of the edges on each of six joint points where the edges of the regular hexagon are jointed to form a spoiler, a hollow material guide cylinder sleeves the outer side of the hexagonal oscillation roller in a clearance manner, the material guide cylinder can rotate relative to a central shaft, a plurality of open holes are uniformly formed in the outer circumferential surface of the material guide cylinder, and the open holes are communicated with the inner side of the hexagonal oscillation roller. Supporting shafts are arranged on the water tank and on the upper portion and the lower portion of the two sides of the material guiding barrel in a matched mode respectively, and each supporting shaft is in rolling contact with the two ends of the material guiding barrel through two rollers respectively. By means of the device, a solution can permeate into fabric fibers better, meanwhile, dirt on the surface of the fabric can fall off better, the washing effect is enhanced, rotation of the material guide cylinder is very stable, and the quality of the fabric is guaranteed.
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Description

Technical Field

[0001] This utility model belongs to the field of printing and dyeing machinery, and in particular relates to a high-stability turbulent oscillating washing machine. Background Technology

[0002] In the dyeing and printing process, surface floating color, excess dye, sizing, decomposition products, and other contaminants generated during scouring, dyeing, printing, and finishing of fabrics typically require water washing. Soluble contaminants can generally be removed through the exchange of the washing solution and the diffusion of solutes. If soluble contaminants adsorb onto the fabric fibers, acid-base neutralization is necessary to improve the washing effect. For grease, wax, and other insoluble contaminants, only appropriate detergents can remove them. Existing water washing methods for fabrics involve repeatedly immersing and moving the fabric in a washing tank to achieve concentration exchange between the fabric and the washing solution (water or water with added cleaning solution) in the tank. However, this method suffers from problems such as long washing time, high water and time consumption, difficulty in removing lint and other contaminants, low washing efficiency, large equipment size, and large floor space. Therefore, there is a desire to find a fabric washing machine that can further improve washing efficiency, enhance washing quality, and reduce equipment size. Utility Model Content

[0003] The purpose of this invention is to provide a high-stability turbulent oscillating washing machine that has good rotational stability, can better penetrate the solution into the fabric fibers, and is more conducive to the removal of stains from the fabric surface. This can reduce the washing and soaking processes, save space, save water and materials, and reduce washing and soaking time.

[0004] This utility model is achieved through the following technical solution:

[0005] A high-stability turbulent oscillating washing machine includes a water tank 1, a fabric feeding roller 14, an active fabric output roller 15, and several guide rollers 2 disposed within the water tank 1. A hexagonal oscillating roller 3 is also disposed at the bottom center of the water tank 1. The hexagonal oscillating roller 3 is fixedly mounted on a central shaft 11 driven to rotate by a motor 16. The cross-section of the hexagonal oscillating roller 3 is a regular hexagon, and at each of the six intersection points where the sides of the hexagon meet, a section of plate extends along the direction of the side extension to form a baffle plate 7. The baffle plate 7 also has an inwardly bent flange 8 at its end to enhance its strength. The strength of the spoiler 7, the outer side of the hexagonal oscillating roller 3, is also fitted with a hollow guide cylinder 9. The guide cylinder 9 can rotate relative to the central shaft 11. The outer circumference of the guide cylinder 9 is evenly provided with a number of openings 10. The water tank 1 and the upper and lower sides of the guide cylinder 9 are respectively provided with a support shaft 12, that is, a total of four support shafts 12. Each support shaft 12 is in rolling contact with the outer surface of the guide cylinder 9 at both ends without fabric passing through two rollers 13 fixedly sleeved on both ends of the support shaft 12, so as to support and limit the rolling of the guide cylinder 9 from four directions.

[0006] Preferably, the guide cylinder 9 is provided with limiting flanges 17 at both ends and on the outside of the roller 13.

[0007] Preferably, both ends of the central shaft 11 and the support shaft 12 are provided with dynamic sealing elements 18 for achieving dynamic sealing with the water tank 1.

[0008] Preferably, the outer diameter of the guide cylinder 9 is 300-400mm.

[0009] Preferably, the diameter of the opening on the feed tube 9 is 8-14 mm.

[0010] The beneficial effects of this utility model are:

[0011] This novel high-stability turbulent oscillating washing machine features an ingenious structure. By placing a hexagonal oscillating roller with a baffle inside and a guide cylinder outside, the liquid between the inner and outer hexagonal oscillating rollers rotates at a constant speed. Due to the instantaneous change in the internal and external space and the further agitation by the baffle, multi-directional, complex, and powerful water waves are generated. This creates a strong water wave impact on the fabric guided by the guide cylinder within the washing chamber, allowing the solution to penetrate the fabric fibers more effectively. Simultaneously, it facilitates the removal of stains from the fabric surface, enhancing the washing effect. This reduces the need for washing and soaking processes, saves space, conserves water and materials, and reduces washing and soaking time, thus achieving energy conservation and efficiency. In addition, by setting rollers on the support shaft at both ends of the guide cylinder for guiding the fabric, the rotation of the guide cylinder remains very stable even when the water flow is very strong. This is very beneficial for maintaining the stability of the surface tension of the fabric as it passes through the guide cylinder, thereby ensuring the quality of the fabric and making the cleaning effect on all parts of the fabric more uniform. It is highly practical and worth promoting. Attached Figure Description

[0012] This utility model will be described by way of example and with reference to the accompanying drawings, wherein:

[0013] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0014] Figure 2 for Figure 1 Enlarged view of the structure of the hexagonal oscillating roller and the guide cylinder;

[0015] Figure 3 for Figure 1 A top-view structural diagram;

[0016] Figure 4 for Figure 3 Enlarged view of point A in the middle. Detailed Implementation

[0017] All features disclosed in this specification, or all steps in all disclosed methods or processes, may be combined in any way, except for mutually exclusive features and / or steps.

[0018] Any feature disclosed in this specification (including any appended claims, abstract, and drawings) may be replaced by other equivalent or similar features for a similar purpose, unless specifically stated otherwise. That is, unless specifically stated otherwise, each feature is merely one example of a series of equivalent or similar features.

[0019] like Figure 1-4As shown, a high-stability turbulent oscillating washing machine includes a water tank 1, a fabric feeding roller 14, an active fabric output roller 15, and several guide rollers 2 disposed within the water tank 1. A hexagonal oscillating roller 3 is also disposed at the bottom center of the water tank 1. The hexagonal oscillating roller 3 is fixedly mounted on a central shaft 11 driven to rotate by a motor 16. The cross-section of the hexagonal oscillating roller 3 is a regular hexagonal structure, and at each of the six intersection points where the sides of the regular hexagon meet, a section of plate extends along the direction of the side extension to form a baffle plate 7. The baffle plate 7 also has an inwardly bent flange 8 at its end. To enhance the strength of the spoiler 7, a hollow guide cylinder 9 is also fitted around the outside of the hexagonal oscillating roller 3. The guide cylinder 9 can rotate relative to the central shaft 11. Several openings 10 are evenly provided on the outer circumference of the guide cylinder 9. A support shaft 12 is provided on the upper and lower sides of the water tank 1 and the guide cylinder 9, respectively, for a total of four support shafts 12. Each support shaft 12 is in rolling contact with the outer surface of the guide cylinder 9 at both ends of the guide cylinder 9, which is not covered by fabric, through two rollers 13 fixedly fitted on both ends of the support shaft 12, so as to support and limit the rolling of the guide cylinder 9 from four directions.

[0020] The guide cylinder 9 is also provided with limiting flanges 17 at both ends and on the outside of the roller 13.

[0021] Both ends of the central shaft 11 and the support shaft 12 are provided with dynamic sealing elements 18 for achieving dynamic sealing with the water tank 1.

[0022] The outer diameter of the feed cylinder 9 is 300-400mm.

[0023] The diameter of the opening on the feed tube 9 is 8-14 mm.

[0024] Work process:

[0025] The fabric to be cleaned is fed by the fabric feeding roller 14, guided by several guide rollers 2, and then surrounds the outer surface of the guide cylinder 9. After being guided by several more guide rollers 2, it is discharged through the active discharge roller 15. During this process, the guide cylinder 9 rotates counterclockwise under the drive of the active discharge roller 15. Water is drawn into the guide cylinder 9 through the opening 10 located on the guide cylinder 9. At the same time, the hexagonal oscillating roller 3 with a hexagonal cross-section and a baffle plate 7 rotates clockwise at high speed inside under the drive of the central shaft 11. This continuously flushes, sucks in, and turbulents the water inside the guide cylinder 9. The resulting water waves quickly exchange and wash the fabric surrounding the outer surface of the guide cylinder 9, thereby quickly removing various dirt from the fabric surface and achieving a highly efficient cleaning effect. The guide cylinder is supported at both ends by four rollers located on its sides, allowing it to rotate counterclockwise stably. This ensures that the surface tension of the fabric remains stable as it passes through the guide cylinder, thereby guaranteeing the final quality of the fabric and the uniformity of the cleaning process.

[0026] This novel high-stability turbulent oscillating washing machine features an ingenious structure. By placing a hexagonal oscillating roller with a baffle inside and a guide cylinder outside, the liquid between the inner and outer hexagonal oscillating rollers rotates at a constant speed. Due to the instantaneous change in the internal and external space and the further agitation by the baffle, multi-directional, complex, and powerful water waves are generated. This creates a strong water wave impact on the fabric guided by the guide cylinder within the washing chamber, allowing the solution to penetrate the fabric fibers more effectively. Simultaneously, it facilitates the removal of stains from the fabric surface, enhancing the washing effect. This reduces the need for washing and soaking processes, saves space, conserves water and materials, and reduces washing and soaking time, thus achieving energy conservation and efficiency. In addition, by setting rollers on the support shaft at both ends of the guide cylinder for guiding the fabric, the rotation of the guide cylinder remains very stable even when the water flow is very strong. This is very beneficial for maintaining the stability of the surface tension of the fabric as it passes through the guide cylinder, thereby ensuring the quality of the fabric and making the cleaning effect on all parts of the fabric more uniform. It is highly practical and worth promoting.

[0027] This invention is not limited to the specific embodiments described above. This invention extends to any new feature or combination disclosed in this specification, as well as any new method or process step or combination disclosed herein.

Claims

1. A high-stability turbulent oscillating washing machine, comprising a water tank (1), a fabric feeding roller (14), an active fabric output roller (15), and a plurality of guide rollers (2) disposed within the water tank (1), characterized in that, At the bottom center of the water tank (1), a hexagonal oscillating roller (3) is provided. The hexagonal oscillating roller (3) is fixedly sleeved on a central shaft (11) driven to rotate by a motor (16). The cross-section of the hexagonal oscillating roller (3) is a regular hexagonal structure, and at the six intersection points where the sides of the regular hexagon meet, a plate extends along the direction of the side extension to form a baffle (7). The baffle (7) also has a flange (8) bent inward at the end to enhance the strength of the baffle (7). On the outside of the hexagonal oscillating roller (3), a gap is also provided. The guide cylinder (9) is hollow inside and can rotate relative to the central axis (11). Several openings (10) are evenly provided on the outer circumference of the guide cylinder (9). A support shaft (12) is provided on the upper and lower sides of the water tank (1) and the guide cylinder (9), respectively, that is, a total of four support shafts (12). Each support shaft (12) is in rolling contact with the outer surface of the guide cylinder (9) at both ends of the guide cylinder (9) without fabric passing through by two rollers (13) fixedly sleeved on both ends of the support shaft (12), so as to support and limit the rolling of the guide cylinder (9) from four directions.

2. The high-stability turbulent oscillating washing machine according to claim 1, characterized in that, The guide cylinder (9) is also provided with limiting flanges (17) at both ends and on the outside of the roller (13).

3. The high-stability turbulent oscillating washing machine according to claim 1, characterized in that, Both ends of the central shaft (11) and the support shaft (12) are provided with dynamic sealing elements (18) for achieving dynamic sealing with the water tank (1).

4. The high-stability turbulent oscillating washing machine according to claim 1, characterized in that, The outer diameter of the feed tube (9) is 300-400mm.

5. The high-stability turbulent oscillating washing machine according to claim 1, characterized in that, The diameter of the opening on the feed tube (9) is 8-14 mm.