Washing machine for processing fiber filaments

By designing a washing machine that includes an extrusion assembly, the problem of increased weight after washing is solved by using the gas drive of the telescopic rod and extrusion plate to remove moisture from the fiber filaments, thereby improving production efficiency and product quality.

CN223936807UActive Publication Date: 2026-02-24HEYUAN YUANJIU TECH CO LTD
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Patent Information

Application Number
CN202520608668.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-02-24
Estimated Expiration
2035-04-02

AI Technical Summary

Technical Problem

After washing, the fiber filaments absorb a large amount of water, resulting in increased weight, which affects the difficulty of mechanical operation and the efficiency of subsequent processing, and reduces product quality.

Method used

A washing machine was designed, which includes an extrusion assembly. It uses a telescopic rod and an extrusion plate driven by gas to closely contact the fiber filaments and squeeze out excess water. The machine is automated by combining an air supply system and a controller.

Benefits of technology

It effectively removes excess moisture from the fiber filaments, simplifies subsequent processing steps, and improves production flow and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fiber filament processing, in particular to a washing machine for fiber filament processing. The utility model provides a washing machine for fiber filament processing, which comprises a washing machine body, a protective door, underframes, a motor, a rotary mounting block and the like, the protective door is rotatably arranged on the rear side of the top of the washing machine body, the underframes are symmetrically arranged on the lower portion of the washing machine body front and back, the motor is mounted on the left side of the washing machine body, and the rotary mounting block is arranged at the output end of the motor. The washing machine further comprises an extrusion assembly, and the extrusion assembly is arranged on the portion, on the rear side, of the bottom frame. Through the design of the telescopic rod and the extrusion plate and the combination of the air supply function of the air supply system, air can smoothly enter the fixing cylinder and drive the telescopic rod and the extrusion plate to move, the design enables the extrusion plate to be in tight contact with the fiber filaments and extrude the fiber filaments, and redundant moisture in the fiber filaments is effectively removed.
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Description

Technical Field

[0001] This utility model relates to the field of fiber filament processing technology, and in particular to a washing machine for fiber filament processing. Background Technology

[0002] Washing is a crucial step in the production and processing of fiber filaments. The main purpose of this step is to thoroughly remove oils, chemicals, and other impurities that adhere to the fiber filaments during production, ensuring high standards of cleanliness and guaranteeing excellent dyeing and processing properties. Furthermore, washing meets the stringent environmental and health standards of modern production, playing a significant role in improving product quality and safety.

[0003] However, in practice, the fiber filaments absorb a large amount of water after washing, resulting in a significant increase in their weight. This poses considerable difficulties for subsequent fiber removal and further processing. On the one hand, excessively heavy fiber filaments may increase the difficulty of mechanical operation and affect the smoothness of the production line; on the other hand, residual moisture may also adversely affect subsequent fiber processing, such as dyeing and drying, thereby reducing overall processing efficiency and product quality.

[0004] Therefore, there is a need for a washing machine for processing fiber filaments. Utility Model Content

[0005] In order to overcome the disadvantage that fiber filaments will absorb a large amount of water after washing, this utility model provides a washing machine for fiber filament processing.

[0006] A washing machine for processing fiber filaments includes a washing machine body, a protective door, a base frame, a motor, a rotating mounting block, and a controller. The protective door is rotatably mounted on the rear top of the washing machine body. The base frame is symmetrically mounted on the lower part of the washing machine body. The motor is mounted on the left side of the washing machine body, and a rotating mounting block is mounted on the output end of the motor. A rotating mounting block is also rotatably mounted on the right side of the washing machine body. The controller is mounted on the right side of the washing machine body and is electrically connected to the motor. The machine also includes an extrusion assembly, which is mounted on the rear base frame.

[0007] In one embodiment, the extrusion assembly includes a support frame, a communicating vessel, an air pipe, a fixed cylinder, a telescopic rod, and an extrusion plate. The support frame is provided on the rear base frame, and the communicating vessel is provided on the support frame. The controller is electrically connected to the communicating vessel. A communicating head is installed on both the left and right ends of the communicating vessel. An air pipe is symmetrically connected to each communicating head. Fixed cylinders are symmetrically provided on the left and right sides of the protective door. Fixed cylinders are symmetrically provided on the left and right sides of the bottom of the washing machine body. A telescopic rod is slidably connected inside each fixed cylinder. An extrusion plate is connected between the other ends of the two telescopic rods on the same side. The two extrusion plates are located inside the washing machine body.

[0008] In one embodiment, a buffer spring is also included, with buffer springs connected between the inside of the fixed cylinder and the adjacent telescopic rod.

[0009] In one embodiment, a locking block and a return spring are also included. The front side of the washing machine body is symmetrically provided with square grooves, and a locking block is provided in each square groove through a return spring.

[0010] In one embodiment, a pad is provided on the inner side of the extrusion plate.

[0011] In one embodiment, the locking block is provided with an anti-slip pad.

[0012] The beneficial effects and significant advancements of this utility model are as follows:

[0013] This invention, through the design of a telescopic rod and an extrusion plate, combined with the gas supply function of the gas supply system, allows gas to smoothly enter the fixed cylinder and drive the telescopic rod and extrusion plate to move. This design enables the extrusion plate to come into close contact with the fiber filaments and extrude them, effectively removing excess moisture from the fiber filaments and facilitating subsequent processing steps. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the washing machine body, protective door, and base frame of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the washing machine body, motor, and rotating mounting block of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the support frame, communicating vessel, and air pipe components of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the components of this utility model, including the telescopic rod, the compression plate, and the buffer spring.

[0019] Figure 6 This is a three-dimensional structural diagram of the protective door, locking block, and return spring of this utility model.

[0020] The markings in the diagram are as follows: 1-Washing machine body, 2-Safety door, 3-Base frame, 4-Motor, 5-Rotating mounting block, 6-Controller, 7-Support frame, 8-Communicator, 9-Air pipe, 10-Fixed cylinder, 11-Telescopic rod, 12-Squeezing plate, 13-Buffer spring, 14-Locking block, 15-Reset spring. Detailed Implementation

[0021] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.

[0022] Example: A washing machine for processing fiber filaments, reference Figures 1 to 6As shown, the washing machine includes a washing machine body 1, a protective door 2, a base frame 3, a motor 4, a rotating mounting block 5, a controller 6, a support frame 7, a communicating vessel 8, an air pipe 9, a fixed cylinder 10, a telescopic rod 11, a compression plate 12, a buffer spring 13, a locking block 14, and a return spring 15. The washing machine body 1 serves as the main structure of the washing machine, housing all other components and providing a working environment for washing long fibers. A protective door 2 is rotatably mounted on the top rear side of the washing machine body 1. The protective door 2 is used to close or open the interior of the washing machine body 1 for easy operation and maintenance. The base frame 3 is symmetrically connected laterally to the lower part of the washing machine body 1. A motor 4 is horizontally mounted at the center left side of the washing machine body 1. The output shaft of the motor 4 extends to the right and passes through the interior left side of the washing machine. On the side, the output shaft of motor 4 is connected to a rotating mounting block 5. A rotating mounting block 5 is also rotatably mounted at the center of the right side of the washing machine body 1. The rotating mounting block 5 is used to fix the two ends of the winding roller that winds the fiber filaments. The rotating mounting block 5 is driven to rotate by motor 4, thereby driving the winding roller to rotate, so that the fiber filaments are washed evenly in the water. A controller 6 is installed on the right side of the washing machine body 1. The controller 6 is electrically connected to motor 4 to realize the automated control of the washing machine. A support frame 7 is vertically connected to the base frame 3 on the rear side. A connecting device 8 is horizontally mounted on the top of the support frame 7. The controller 6 is electrically connected to the connecting device 8. The connecting device 8 is used to connect the air supply system. Connecting heads are installed on both the left and right ends of the connecting device 8, and air pipes 9 are symmetrically connected to both ends of the connecting heads. The top of the guard door 2 is symmetrically connected with fixed cylinders 10 on both sides. The bottom of the washing machine body 1 is also symmetrically connected with fixed cylinders 10 on both sides. The four fixed cylinders 10 are designed symmetrically on both sides. A telescopic rod 11 is slidably connected inside each fixed cylinder 10. The telescopic rod 11 extends and retracts due to the push of air, thereby driving the extrusion plate 12 to move. A buffer spring 13 is connected between each fixed cylinder 10 and the adjacent telescopic rod 11. The buffer springs 13 are all located inside adjacent fixed cylinders 10. An extrusion plate 12 is connected between the other ends of two telescopic rods 11 on the same side. The inner surface of the extrusion plate 12 is provided with a soft pad to avoid damage to the fiber filaments. The two extrusion plates 12 are located inside the washing machine body 1 and are designed symmetrically on both sides. The other end of pipe 9 extends outward and connects to the nearby fixed cylinder 10. Connector 8 to the air supply system, and supply gas to the fixed cylinder 10 through air pipe 9 to drive the movement of telescopic rod 11 and extrusion plate 12. Extrusion plate 12 moves towards the winding roller, squeezing out excess water from the fiber filaments. The front side of the washing machine body 1 has symmetrical square grooves on the left and right sides. Each square groove is connected to a locking block 14 by a return spring 15. The front side of the locking block 14 is provided with an anti-slip pad to increase the friction between the hand and the locking block 14, thus preventing slippage. The return spring 15 provides a return force to the locking block 14, ensuring that the locking block 14 can automatically return to the locked position when needed. The front end of the locking block 14 extends through the front side of the washing machine body 1.Furthermore, the front side of the locking block 14 engages with the front side of the protective door 2, ensuring that the protective door 2 remains locked during operation.

[0023] When using a washing machine to wash fiber filaments, first ensure the washing machine body 1 is in a stable state and check that the connector 8 is correctly connected to the air supply system. Next, open the protective door 2 as follows: Push the locking block 14 backward. This will compress the return spring 15, releasing the locking block 14 from its locking position on the protective door 2. Then, manually rotate the protective door 2 to allow it to open smoothly from the top rear side of the washing machine body 1. After the protective door 2 is fully open, release the locking block 14. The locking block 14 will automatically move forward and reset under the action of the return spring 15.

[0024] Subsequently, the winding roller with the fiber filaments wound around it is placed inside the washing machine body 1, and both ends of the winding roller are fixed to the two rotating mounting blocks 5 respectively, ensuring that the winding roller can rotate smoothly. After the installation of the winding roller is completed, the protective door 2 is manually closed, and its front side is engaged with the front side of the locking block 14 to ensure that the protective door 2 remains locked during operation.

[0025] Next, set the operating parameters of the washing machine, such as washing time and gas pressure, using controller 6. Once everything is ready, press the start button on controller 6. Motor 4 will start working, driving the rotating mounting block 5 and the winding roller to rotate, ensuring the fiber filaments are washed evenly in the water. During the washing process, the washing progress and the state of the fiber filaments can be observed through the observation window or the display screen on controller 6. If adjustments to the washing parameters are needed, they can be made using controller 6.

[0026] Simultaneously, to remove excess moisture from the fiber filaments, the air supply system needs to be turned on, and the communicating vessel 8 is activated via controller 6. Subsequently, the air supply system supplies air to the communicating vessel 8, and the gas enters the fixed cylinder 10 through the air pipe 9, driving the movement of the telescopic rod 11 and the extrusion plate 12. The buffer spring 13 acts as a buffer for the telescopic rod 11, allowing the extrusion plate 12 to squeeze the fiber filaments and expel the moisture. Once the moisture has been squeezed to a certain extent, the communicating vessel 8 is closed. At this point, the telescopic rod 11 and the extrusion plate 12 return to their initial positions under the action of the buffer spring 13, releasing the pressure on the fiber filaments.

[0027] Finally, when the washing time reaches the preset value, motor 4 stops working, and the rotating mounting block 5 and the winding roller also stop rotating. At this time, the protective door 2 can be manually rotated to release the locking state and open the protective door 2. The winding roller with fiber filaments can be removed from the rotating mounting block 5 for subsequent drying or processing.

[0028] After using the washing machine, remember to clean the dirt and residue inside and outside the machine in a timely manner to keep the equipment clean and in good working order.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that variations may be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A washing machine for processing fiber filaments, comprising a washing machine body (1), a protective door (2), a base frame (3), a motor (4), a rotating mounting block (5), and a controller (6), wherein the protective door (2) is rotatably provided on the rear top side of the washing machine body (1), the base frame (3) is symmetrically provided on the lower part of the washing machine body (1), the motor (4) is installed on the left side of the washing machine body (1), the output end of the motor (4) is provided with a rotating mounting block (5), the rotating mounting block (5) is also rotatably provided on the right side inside the washing machine body (1), and the controller (6) is installed on the right side of the washing machine body (1), the controller (6) being electrically connected to the motor (4), characterized in that, It also includes an extrusion assembly, which is provided on the rear base frame (3).

2. A washing machine for processing fiber filaments as described in claim 1, characterized in that, The extrusion assembly includes a support frame (7), a connector (8), an air pipe (9), a fixed cylinder (10), a telescopic rod (11), and an extrusion plate (12). The support frame (7) is provided on the rear base frame (3), and the connector (8) is provided on the support frame (7). The controller (6) is electrically connected to the connector (8). A connector head is installed on both the left and right ends of the connector (8), and an air pipe (9) is symmetrically connected to the connector head. A fixed cylinder (10) is symmetrically provided on the left and right sides of the protective door (2). A fixed cylinder (10) is symmetrically provided on the left and right sides of the bottom of the washing machine body (1). A telescopic rod (11) is slidably connected inside the fixed cylinder (10). An extrusion plate (12) is connected between the other ends of the two telescopic rods (11) on the same side. The two extrusion plates (12) are located inside the washing machine body (1).

3. A washing machine for processing fiber filaments as described in claim 2, characterized in that, It also includes a buffer spring (13), and the inside of the fixed cylinder (10) is connected to the nearby telescopic rod (11) by a buffer spring (13).

4. A washing machine for processing fiber filaments as described in claim 3, characterized in that, It also includes a locking block (14) and a return spring (15). The front side of the washing machine body (1) is symmetrically provided with square grooves, and a locking block (14) is provided in each square groove through the return spring (15).

5. A washing machine for processing fiber filaments as described in claim 2, characterized in that, The inner side of the extrusion plate (12) is provided with a soft pad.

6. A washing machine for processing fiber filaments as described in claim 4, characterized in that, The locking block (14) is equipped with an anti-slip pad.