Dye barrel

By installing a clamping assembly with a tube and a rod on the lid of the dye barrel, combined with the use of a motor drive and agitator blades, the problems of inconvenient clamping and dye sedimentation during the fabric dyeing process are solved, enabling convenient removal of the fabric and uniform dyeing.

CN223936815UActive Publication Date: 2026-02-24ZHEJIANG HENGCHEN PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202520420638.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-24
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing dye barrels are inconvenient to hold and remove during the fabric dyeing process, and dye sedimentation leads to poor dyeing results.

Method used

A tube is installed on the lid of the dye barrel, and multiple mounting rods are rotatably installed on the outer peripheral wall. Clamping components are set on the mounting rods. The lid and mounting rods are moved by a motor to clamp the fabric, and the dye is stirred by a rotating rod to drive the stirring blades, so as to achieve convenient clamping of the fabric and uniform distribution of the dye.

Benefits of technology

It enables convenient clamping and removal of fabric, improves the dyeing effect, reduces dye sedimentation, and enhances dye uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dye barrel, and relates to the field of printing and dyeing equipment, the technical scheme is as follows: the dye barrel comprises a barrel body and a barrel cover, the bottom surface of the barrel cover is fixedly connected with a mounting pipe, the peripheral wall of the mounting pipe is rotatably provided with a plurality of mounting rods which are distributed in an annular array, and the mounting rods are provided with a plurality of clamping components for clamping cloth. According to the cloth soaking device, the barrel cover is moved upwards firstly, the mounting rod and the clamping assembly are driven to move respectively, one side of cloth is clamped through the clamping assembly, then the barrel cover is moved downwards to drive the mounting rod, the clamping assembly and the cloth to move respectively, and the cloth is soaked in the barrel body containing dye; then the barrel cover is moved upwards to drive the mounting rod, the clamping assembly and the cloth to move, at the moment, the distance between the barrel cover and the barrel body is gradually increased, the cloth is not clamped by adjusting the clamping assembly, the cloth is taken out from the position between the barrel cover and the barrel body, and the dyed cloth can be conveniently taken out from the barrel body.
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Description

Technical Field

[0001] This utility model relates to the field of printing and dyeing equipment, and more specifically, it relates to a dye barrel. Background Technology

[0002] In the fabric production process, dyeing is required to give fabrics different colors. Dyeing usually involves using a dye vat to immerse the fabric in the vat filled with dye. This immersion process allows the fabric to have different colors, meeting people's demand for different colored fabrics. The existing immersion dyeing process generally involves directly immersing the fabric in the dye vat, allowing the fabric to absorb the dye and achieve the dyeing effect. However, the fabric is usually directly immersed at the bottom of the dye vat without being clamped. Although the immersion dyeing effect is achieved, it is inconvenient to remove the fabric from the dye vat after the dyeing is completed.

[0003] Therefore, a new solution is needed to address this problem. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a dye barrel.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a dye barrel, including a barrel body and a barrel lid, wherein the top of the barrel body is open, the barrel lid is slidably installed on the top of the barrel body in a vertical direction, an installation tube is fixedly connected to the bottom surface of the barrel lid, a plurality of installation rods arranged in a ring array are rotatably installed on the outer peripheral wall of the installation tube, a plurality of clamping components for clamping fabric are provided on the installation rods, a rotating rod is rotatably connected to the barrel lid, the rotating rod is in contact with the inner peripheral wall of the installation tube and the two are coaxially arranged, and a plurality of stirring blades are fixedly connected to the outer peripheral wall of the rotating rod.

[0006] Preferably, the clamping assembly includes two clamping blocks, and the mounting rod has multiple mounting slots. A connecting post parallel to the axial direction of the mounting rod is provided inside the mounting slot. The connecting post passes through the top of the two clamping blocks respectively, and the bottom of the clamping blocks is located outside the mounting slot. The two clamping blocks are slidably mounted on the outer peripheral wall of the connecting post, and the two clamping blocks can slide closer to or further away from each other.

[0007] Preferably, an adjustment frame is fixedly installed inside the mounting groove by bolts, the connecting column is fixedly connected to the inner wall of the adjustment frame, the clamping block is fixedly installed to the inner side wall of the adjustment frame by springs, multiple anti-slip protrusions are fixedly connected to the side of the two clamping blocks that are close to each other, and the anti-slip protrusions on the two clamping blocks are staggered, and a water passage groove is opened on the clamping block and connected to its two side walls.

[0008] Preferably, the mounting groove is located at the end of the mounting rod away from the mounting tube, and a partition is provided at the end of the mounting rod near the mounting tube. The partition is fixedly connected to the bottom side wall of the mounting rod and is located between the clamping block and the stirring blade.

[0009] Preferably, the outer peripheral wall of the mounting tube is provided with a rotating annular groove, and a rotating ring coaxially arranged with the mounting tube is rotatably installed in the rotating annular groove. The ends of the plurality of mounting rods away from the mounting groove are all fixedly connected to the outer peripheral wall of the rotating ring.

[0010] Preferably, a sliding strip is fixedly connected to the outer peripheral wall of the bucket lid, the sliding strip is in contact with the outer peripheral wall of the bucket body, and a guide frame with a hollow interior is fixedly connected to the outer peripheral wall of the bucket body. The guide frame has an opening for accommodating the sliding strip, and a lead screw is rotatably connected inside the guide frame. A threaded block is threadedly connected to the outer peripheral wall of the lead screw, and the threaded block is fixedly connected to the side of the sliding strip away from the bucket lid.

[0011] Preferably, the top inner peripheral wall of the barrel is provided with an inclined annular groove, and the height of the inner wall of the inclined annular groove gradually decreases along the direction close to the mounting rod.

[0012] In summary, this utility model has the following beneficial effects: This solution involves setting an installation tube on the bucket lid, with multiple installation rods rotatably installed on the outer periphery of the installation tube, and multiple clamping components on the installation rods. The user first moves the bucket lid upwards, causing the installation rods and clamping components to move, clamping one side of the fabric with the clamping components. Then, the user moves the bucket lid downwards, causing the installation rods, clamping components, and fabric to move until the fabric is immersed in the bucket containing dye. After the fabric is dyed in the bucket, the user moves the bucket lid upwards again, causing the installation rods, clamping components, and fabric to move. At this point, the distance between the bucket lid and the bucket gradually increases, and the clamping components are adjusted to prevent clamping the fabric, allowing the fabric to be removed from between the bucket lid and the bucket. This facilitates the removal of the dyed fabric from the bucket. Furthermore, rotating the rotating rod causes the stirring blades to rotate, which stirs the dye in the bucket, reducing dye sedimentation and improving the dyeing effect of the fabric in the bucket. Attached Figure Description

[0013] Figure 1 A cross-sectional view of this utility model Figure 1 ;

[0014] Figure 2 A cross-sectional view of this utility model Figure 2 ;

[0015] Figure 3 This is a schematic diagram of the structure of the mounting tube and mounting rod in this utility model;

[0016] Figure 4 for Figure 3 Enlarged schematic diagram of part A.

[0017] In the diagram: 1. Barrel body; 2. Barrel lid; 3. Mounting pipe; 4. Mounting rod; 5. Clamping assembly; 501. Clamping block; 6. Rotating rod; 7. Stirring blade; 8. Mounting groove; 9. Connecting column; 10. Adjusting frame; 11. Spring; 12. Anti-slip ridge; 13. Water passage groove; 14. Partition plate; 15. Rotating ring groove; 16. Rotating ring; 17. Sliding strip; 18. Guide frame; 19. Lead screw; 20. Threaded block; 21. Inclined ring groove. Detailed Implementation

[0018] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0019] Example:

[0020] A dye barrel, such as Figures 1 to 4 As shown, the device includes a barrel body 1 and a barrel lid 2. The top of the barrel body 1 is open, and four support feet are welded to the bottom of the barrel body 1. The barrel lid 2 is vertically slidably mounted on the top of the barrel body 1. An installation tube 3 is welded to the bottom surface of the barrel lid 2. Multiple installation rods 4 arranged in a circular array are rotatably mounted on the outer peripheral wall of the installation tube 3. There are four installation rods 4. Multiple clamping components 5 for clamping the fabric are mounted on the installation rods 4. Two clamping components 5 are mounted on each installation rod 4. A vertically arranged rotating rod 6 is rotatably connected to the barrel lid 2 via a motor. The top end of the rotating rod 6 passes through the barrel lid 2 and is welded to the output end of the motor. The rotating rod 6 and the inner peripheral wall of the installation tube 3 are in close contact and are coaxial. Multiple stirring blades 7 are welded to the outer peripheral wall of the rotating rod 6. The clamping components 5 include two clamping blocks 501. Multiple installation grooves 8 are opened on the installation rods 4. Connecting columns 9 that are parallel to the axial direction of the installation rod 4 are installed inside the installation grooves 8. The connecting columns 9 pass through the inner peripheral wall of the installation tube 3. The tops of the two clamping blocks 501 are located inside the mounting groove 8, and the bottoms of the clamping blocks 501 are located outside the mounting groove 8. The two clamping blocks 501 are slidably mounted on the outer peripheral wall of the connecting column 9, and the two clamping blocks 501 can slide closer or further apart. An adjusting frame 10 is fixedly installed inside the mounting groove 8 by bolts. The top of the clamping block 501 is in contact with the inner side wall of the adjusting frame 10. The adjusting frame 10 and the mounting rod 4 are both provided with threaded holes for bolt connection. The connecting column 9 is welded to the inner wall of the adjusting frame 10. The clamping block 501 is fixedly installed with the inner side wall of the adjusting frame 10 by springs 11. The two ends of the springs 11 are respectively welded to the inner side wall of the adjusting frame 10 and the clamping block 501. Multiple anti-slip ridges 12 are integrally formed on the side of the two clamping blocks 501 that are close to each other, and the anti-slip ridges 12 on the two clamping blocks 501 are staggered. Water grooves 13 are provided on the clamping blocks 501 and connected to their two side walls.

[0021] The mounting groove 8 is located at the end of the mounting rod 4 away from the mounting tube 3. A partition 14 is installed at the end of the mounting rod 4 near the mounting tube 3. The partition 14 is welded to the bottom side wall of the mounting rod 4 and is located between the clamping block 501 and the stirring blade 7. There are four partitions 14, and the four partitions 14 can surround the stirring blade 7. A rotating ring groove 15 is provided on the outer peripheral wall of the mounting tube 3. A rotating ring 16 is rotatably installed in the rotating ring groove 15 and is coaxially arranged with the mounting tube 3. The ends of the multiple mounting rods 4 away from the mounting groove 8 are all welded to the outer peripheral wall of the rotating ring 16. A sliding strip 17 is welded to the outer peripheral wall of the bucket lid 2. The sliding strip 17 fits against the outer peripheral wall of the bucket body 1. The outer peripheral wall of the bucket body 1 is welded with a hollow interior. A guide frame 18 is provided, with an opening on the guide frame 18 to accommodate the slide bar 17. A vertically arranged lead screw 19 is rotatably connected to the guide frame 18 via a servo motor. The top end of the lead screw 19 passes through the guide frame 18 and is welded to the output end of the motor. A threaded block 20 is threadedly connected to the outer peripheral wall of the lead screw 19. The outer peripheral wall of the lead screw 19 is machined with an external thread, and the lead screw 19 passes through the threaded block 20. The inside of the threaded block 20 is machined with an internal thread that matches the outer peripheral wall of the lead screw 19. The threaded block 20 is welded to the side of the slide bar 17 away from the bucket cover 2. An inclined annular groove 21 is provided on the inner peripheral wall of the top of the bucket body 1. The height of the inner wall of the inclined annular groove 21 gradually decreases along the direction close to the mounting rod 4.

[0022] The user first starts the servo motor and drives the lead screw 19 to rotate clockwise. The clockwise rotation of the lead screw 19 drives the threaded block 20 and the slide bar 17 to move upward. The threaded block 20 moves inside the guide frame 18, and the slide bar 17 gradually moves out of the guide frame 18 and through the opening. When the slide bar 17 moves upward, it drives the bucket lid 2, mounting tube 3, mounting rod 4, clamping assembly 5, rotating rod 6, stirring blade 7, and partition 14 to move upward respectively. At this time, the distance between the bucket lid 2 and the bucket body 1 gradually increases. Then, the user moves the two clamping blocks 501 located on one of the mounting rods 4 and moves the two clamping blocks 501 away from each other. At this time, the top of the clamping block 501 is located inside the adjusting frame 10 and the clamping block 501 moves along the axial direction of the connecting column 9, which can play a guiding role. When the two clamping blocks 501 move away from each other, the spring 11 is gradually compressed and deformed, and one side of the fabric is compressed. The fabric is placed between two clamping blocks 501. After releasing the two clamping blocks 501, the spring 11 returns to its elasticity and pushes the clamping blocks 501 to move until the two clamping blocks 501 approach each other and simultaneously squeeze and clamp one side of the fabric. At this time, the anti-slip protrusions 12 on the two clamping blocks 501 respectively abut against the fabric. The anti-slip protrusions 12 can increase the clamping effect of the two clamping blocks 501 on the fabric, so that two pieces of fabric can be clamped and installed on one mounting rod 4. Then, the user pushes one of the mounting rods 4 that has clamped the fabric. When the mounting rod 4 is pushed, the rotating ring 16 is driven to rotate in the rotating ring groove 15. When the rotating ring 16 rotates, it drives the other mounting rods 4 that do not clamp the fabric to rotate, and the mounting rods 4 that do not clamp the fabric gradually move closer to the user's position. The user can easily clamp and install other fabrics on other mounting rods 4 without moving the user.

[0023] When multiple pieces of fabric are clamped and mounted on multiple mounting rods 4 by the clamping assembly 5, the servo motor is adjusted to drive the lead screw 19 to rotate counterclockwise. The counterclockwise rotation of the lead screw 19 drives the threaded block 20 and the slide bar 17 to move downwards. When the slide bar 17 moves downwards, it drives the barrel cover 2, mounting rods 4, clamping assembly 5, rotating rod 6, stirring blade 7, partition 14, and fabric downwards until the fabric is immersed in the dye-containing barrel 1 for dyeing. When the fabric is immersed in the barrel 1, the motor can be started to drive the rotating rod 6 to rotate. At this time, the top of the rotating rod 6 rotates inside the mounting tube 3. Furthermore, when the rotating rod 6 rotates, it drives multiple stirring blades 7 to rotate. The rotation of the stirring blades 7 stirs the dye in the barrel 1, reducing dye sedimentation and improving the dyeing effect of the fabric in the barrel 1. During the rotation of the stirring blades 7, due to the presence of the partition 14, the fabric is prevented from directly contacting the rotating stirring blades 7, reducing the risk of the stirring blades 7 scratching the fabric. This prevents the fabric from contacting the partition 14, and the stirring blades 7 do not contact the partition 14 when rotating. When the fabric is dyed in the barrel 1, it passes through the water channel 13 to increase the dyeing effect on the part of the fabric held by the two clamping blocks 501.

[0024] After the fabric is dyed inside the drum 1, the servo motor drives the lead screw 19 to rotate clockwise. As the lead screw 19 rotates clockwise, it moves the threaded block 20 and the slide bar 17 upwards. The upward movement of the slide bar 17 then moves the drum lid 2, the clamping assembly 5, and the fabric upwards respectively. At this point, the distance between the drum lid 2 and the drum 1 increases. Then, by moving the two clamping blocks 501 away from each other, the two clamping blocks 501 no longer clamp one side of the fabric. The user then holds and pulls the fabric, gradually detaching it from the drum 1, making it easy to remove the dyed fabric from between the drum lid 2 and the drum 1. It can fit against the inner wall of the inclined ring groove 21 located at the top of the barrel 1. Because the height of the inner wall of the inclined ring groove 21 gradually decreases along the direction close to the mounting rod 4, the dye liquor attached to the fabric can gradually flow back into the barrel 1 along the inclined direction of the inner wall of the inclined ring groove 21, reducing the waste of dye liquor. When the clamping block 501 is damaged or the spring 11 is fatigued and needs to be replaced, the bolts are removed to make it disengage from the threaded holes in the adjusting frame 10 and the mounting rod 4 respectively. Then the adjusting frame 10 is removed from the mounting groove 8. When the adjusting frame 10 is removed, the spring 11 and the clamping block 501 are removed together for replacement.

[0025] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A dye barrel, comprising a barrel body (1) and a barrel lid (2), wherein the top of the barrel body (1) is open, characterized in that: The bucket lid (2) is slidably installed on the top of the bucket body (1) in a vertical direction. The bottom surface of the bucket lid (2) is fixedly connected to the mounting tube (3). Multiple mounting rods (4) arranged in a ring array are rotatably installed on the outer peripheral wall of the mounting tube (3). Multiple clamping components (5) for clamping the fabric are provided on the mounting rods (4). A rotating rod (6) is rotatably connected to the bucket lid (2). The rotating rod (6) is in close contact with the inner peripheral wall of the mounting tube (3) and the two are coaxially arranged. Multiple stirring blades (7) are fixedly connected to the outer peripheral wall of the rotating rod (6).

2. A dye barrel according to claim 1, characterized in that: The clamping assembly (5) includes two clamping blocks (501). The mounting rod (4) has multiple mounting slots (8). The mounting slots (8) are provided with connecting columns (9) that are parallel to the axial direction of the mounting rod (4). The connecting columns (9) pass through the tops of the two clamping blocks (501) respectively. The bottoms of the clamping blocks (501) are located outside the mounting slots (8). The two clamping blocks (501) are slidably mounted on the outer peripheral wall of the connecting columns (9) respectively. The two clamping blocks (501) can slide closer to or further away from each other.

3. A dye barrel according to claim 2, characterized in that: An adjustment frame (10) is fixedly installed inside the mounting groove (8) by bolts. The connecting column (9) is fixedly connected to the inner wall of the adjustment frame (10). The clamping block (501) is fixedly installed to the inner side wall of the adjustment frame (10) by a spring (11). Multiple anti-slip ridges (12) are fixedly connected to the side of the two clamping blocks (501) that are close to each other. The anti-slip ridges (12) on the two clamping blocks (501) are staggered. A water passage groove (13) is opened on the clamping block (501) and communicates with its two side walls.

4. A dye barrel according to claim 2, characterized in that: The mounting groove (8) is opened at the end of the mounting rod (4) away from the mounting tube (3). A partition (14) is provided at the end of the mounting rod (4) close to the mounting tube (3). The partition (14) is fixedly connected to the bottom side wall of the mounting rod (4) and the partition (14) is located between the clamping block (501) and the stirring blade (7).

5. A dye barrel according to claim 4, characterized in that: The outer peripheral wall of the mounting tube (3) is provided with a rotating ring groove (15), and a rotating ring (16) coaxially arranged with the mounting tube (3) is rotatably installed in the rotating ring groove (15). The ends of the plurality of mounting rods (4) away from the mounting groove (8) are all fixedly connected to the outer peripheral wall of the rotating ring (16).

6. A dye barrel according to claim 1, characterized in that: A slide bar (17) is fixedly connected to the outer peripheral wall of the bucket lid (2). The slide bar (17) fits against the outer peripheral wall of the bucket body (1). A guide frame (18) with a hollow interior is fixedly connected to the outer peripheral wall of the bucket body (1). An opening for accommodating the slide bar (17) is provided on the guide frame (18). A lead screw (19) is rotatably connected inside the guide frame (18). A threaded block (20) is threadedly connected to the outer peripheral wall of the lead screw (19). The threaded block (20) is fixedly connected to the side of the slide bar (17) away from the bucket lid (2).

7. A dye barrel according to claim 1, characterized in that: An inclined annular groove (21) is provided on the inner peripheral wall of the top of the barrel (1), and the height of the inner wall of the inclined annular groove (21) gradually decreases along the direction close to the mounting rod (4).