Impregnating machine for impregnated paper

By using a servo motor-driven cleaning mechanism and a magnet adjustment mechanism, the problem of glue solidification and accumulation above the roller is solved, the smoothness of the roller's outer wall is maintained, and the roller can adapt to various paper widths, thereby improving the glue impregnation quality of the impregnated paper and the equipment's functionality.

CN223936905UActive Publication Date: 2026-02-24SUZHOU XINLEI DECORATION MATERIAL CO LTD
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Patent Information

Application Number
CN202520908064.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-02-24
Estimated Expiration
2035-05-09

AI Technical Summary

Technical Problem

In existing impregnation equipment, the adhesive solution above the rollers tends to solidify and accumulate during the impregnation process, resulting in poor smoothness of the roller's outer wall and affecting the impregnation quality of the paper.

Method used

The cleaning mechanism, driven by a servo motor, includes a lead screw, a drive block, a dual-axis electric push rod, and a scraper. Together with an electric telescopic rod and a scraper, it is used to scrape off the adhesive from the outer surface of the roller. The spacing between the retaining rings can be adjusted by a magnet and an iron plate to accommodate different paper widths.

Benefits of technology

It effectively prevents the accumulation of cured adhesive, ensures the smoothness of the outer wall of the roller, improves the impregnation quality of the impregnated paper, and adapts to impregnation operations of different paper widths, thus enhancing the functionality of the impregnation machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an impregnated paper impregnator which comprises an impregnation pool, a cleaning mechanism is arranged in the impregnation pool, the cleaning mechanism comprises a servo motor, a screw rod, a driving block, a double-shaft electric push rod A, a rubber seat, a scraper, a cross beam and a scraper blade, and adjusting mechanisms are arranged on the two sides of the cleaning mechanism. A flattening mechanism is arranged on one side of the adjusting mechanism, and an adding mechanism is arranged on one side of the gum dipping pool. A servo motor drives a lead screw to rotate, the lead screw drives a meshed driving block to move, the driving block drives a double-shaft electric push rod A to move, the double-shaft electric push rod A drives a scraper to approach a hollow roller through a rubber seat, the outer surface of the rotating hollow roller is scraped under the driving of the driving block, and glue liquid above the roller is prevented from being solidified and accumulated; and an electric telescopic rod drives a scraping plate to ascend and descend through a lifting seat, the surface of the impregnated paper is scraped, glue liquid on the surface of the impregnated paper is flattened, and the impregnation quality of the impregnated paper is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of impregnated paper production technology, and in particular to an impregnated paper sizing machine. Background Technology

[0002] Impregnated paper (titanium dioxide paper, decorative paper) is an essential raw material in many building materials products, such as low-pressure boards and high-pressure boards used in furniture and cabinets, as well as fireproof boards and flooring.

[0003] A search revealed Chinese utility model patent CN 218711807 U, which discloses an impregnating paper glue-impregnation device, relating to the field of impregnating paper processing technology. This invention improves upon the problem of glue easily entering the glue reservoir by installing guide rollers inside the glue tank, thus increasing the adhesion between the roller and the roller shaft and reducing the conveying efficiency of the impregnated paper. The device includes a housing, glue located at the bottom of the housing, and impregnated paper disposed inside the housing. The top of the housing has a paper inlet and a paper outlet on both sides, and guide rollers are installed inside the housing at both the inlet and outlet. This utility model prevents glue from easily entering between the connecting shaft and the hollow roller, ensuring the rotation of the hollow roller and facilitating the movement of the impregnated paper. Simultaneously, it allows for a more uniform distribution of glue on the surface of the impregnated paper, preventing situations where there is too much or too little glue on the surface.

[0004] Problems compared to existing technologies: In some existing impregnation equipment, during the impregnation process, the adhesive tends to solidify and accumulate above the rollers while the impregnated paper is being conveyed by the rollers, resulting in poor smoothness of the outer wall of the rollers and thus affecting the impregnation quality of the impregnated paper.

[0005] Therefore, it is necessary to invent a paper impregnation machine. Utility Model Content

[0006] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide an impregnation machine for impregnated paper.

[0007] The present invention solves its technical problem through the following technical solution: It includes an impregnation tank, inside which a cleaning mechanism is provided. The cleaning mechanism includes a servo motor, which is fixed to the outer wall of the impregnation tank by bolts. A lead screw is provided at the rotating end of the servo motor, and a drive block is provided on the outer wall of the lead screw. A dual-axis electric push rod A is provided below the drive block, with rubber seats at both ends of the dual-axis electric push rod A. A scraper is provided on one side of each rubber seat. Crossbeams are provided on both sides of the drive block, with a scraper blade at one end of each crossbeam. Adjustment mechanisms are provided on both sides of the cleaning mechanism, and a leveling mechanism is provided on one side of each adjustment mechanism. An adding mechanism is provided on one side of the impregnation tank.

[0008] As a further embodiment of this utility model: the adjustment mechanism includes a motor, which is fixed to both sides of the impregnation tank by bolts. A hollow roller is provided at the rotating end of the motor. A dual-axis electric push rod B is provided on the inner wall of the hollow roller. Magnet blocks are provided at both ends of the dual-axis electric push rod B. An iron plate is provided on the outer wall of the hollow roller. The magnet blocks are magnetically connected to the iron plate. A retaining ring is provided on one side of the iron plate.

[0009] As a further embodiment of this utility model: the leveling mechanism includes an electric telescopic rod, which is fixed to the inner wall of the impregnation tank by bolts. The extended end of the electric telescopic rod is provided with a lifting seat, and a scraper is provided on one side of the lifting seat.

[0010] As a further embodiment of this utility model: the adding mechanism includes a bent pipe, which is fixed to one side of the impregnation tank by bolts, and an adding hopper is provided at one end of the bent pipe, with a filter screen provided at the bottom of the adding hopper.

[0011] As a further improvement of this utility model: the inner wall of the impregnation tank is provided with a sliding rod, which is slidably connected to the drive block.

[0012] As a further improvement of this utility model, guide rollers are provided at both ends of the impregnation tank.

[0013] As a further improvement of this utility model, a transparent observation window is provided in the middle of the impregnation tank.

[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0015] 1. Equipped with a servo motor, the servo motor drives the lead screw to rotate, the lead screw drives the meshing drive block to move, the drive block drives the dual-axis electric push rod A to move, and the dual-axis electric push rod A drives the scraper to approach the hollow roller through the rubber seat. Under the drive of the drive block, it scrapes the outer surface of the rotating hollow roller to prevent the glue on the roller from solidifying and accumulating, thus ensuring the smoothness of the outer wall of the roller. An electric telescopic rod is also provided. The electric telescopic rod drives the scraper to rise and fall through the lifting seat to scrape the surface of the impregnated paper, spreading the glue on the surface of the impregnated paper and ensuring the quality of the impregnation of the impregnated paper.

[0016] 2. By setting up a dual-axis electric push rod B, the dual-axis electric push rod B drives the magnet block to move. The magnet block uses magnetic force to drive the iron plate to move, thereby driving the retaining ring to move synchronously. The spacing of the retaining ring is adjusted, so that the impregnation machine can perform impregnation operations on impregnated paper of various widths, thus enriching the functionality of the impregnation machine. Attached Figure Description

[0017] Figure 1A schematic diagram of an isometric structure according to an embodiment of the present invention is shown;

[0018] Figure 2 A schematic diagram of the front cross-sectional structure according to an embodiment of the present invention is shown;

[0019] Figure 3 A schematic diagram of the left sectional view of the structure according to an embodiment of the present invention is shown;

[0020] Figure 4 The present invention provides an embodiment of the present invention. Figure 3 A magnified view of the structure at point A in the middle;

[0021] Figure 5 A schematic diagram of the right sectional view of the structure according to an embodiment of the present invention is shown;

[0022] Figure 6 The present invention provides an embodiment of the present invention. Figure 5 A magnified schematic diagram of the structure at point B in the middle.

[0023] Legend:

[0024] 100. Impregnation tank; 101. Servo motor; 102. Lead screw; 103. Drive block; 104. Dual-axis electric push rod A; 105. Rubber seat; 106. Scraper; 107. Crossbeam; 108. Scraper blade; 201. Motor; 202. Hollow roller; 203. Dual-axis electric push rod B; 204. Magnet block; 205. Iron plate; 206. Retaining ring; 301. Electric telescopic rod; 302. Lifting seat; 303. Scraper; 401. Bend; 402. Addition hopper; 403. Filter screen; 110. Slide rod; 120. Guide roller; 130. Transparent observation window. Detailed Implementation

[0025] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0026] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0027] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0028] Example 1:

[0029] like Figure 1-4 As shown, an impregnation machine for paper includes an impregnation tank 100. A cleaning mechanism is installed inside the impregnation tank 100. The cleaning mechanism includes a servo motor 101, which is bolted to the outer wall of the impregnation tank 100. A lead screw 102 is bolted to the rotating end of the servo motor 101. A drive block 103 engages with the outer wall of the lead screw 102. A dual-axis electric push rod A104 is bolted to the lower part of the drive block 103. Rubber seats 105 are bolted to both ends of the dual-axis electric push rod A104. A scraper 106 is bolted to one side of the rubber seat 105. The drive block... A crossbeam 107 is bolted to both sides of the 103. A scraper 108 is welded to one end of the crossbeam 107. An adjustment mechanism is provided on both sides of the cleaning mechanism. A leveling mechanism is provided on one side of the adjustment mechanism. An adding mechanism is provided on one side of the glue impregnation tank 100. The leveling mechanism includes an electric telescopic rod 301. The electric telescopic rod 301 is bolted to the inner wall of the glue impregnation tank 100. A lifting seat 302 is bolted to the extended end of the electric telescopic rod 301. A scraper 303 is bolted to one side of the lifting seat 302. A transparent observation window 130 is bolted to the middle position of the glue impregnation tank 100.

[0030] In this embodiment, a servo motor 101 is provided, which drives the lead screw 102 to rotate. The lead screw 102 drives the meshing drive block 103 to move. The drive block 103 drives the dual-axis electric push rod A104 to move. The dual-axis electric push rod A104 drives the scraper 106 to approach the hollow roller 202 through the rubber seat 105. Under the drive of the drive block 103, the scraper scrapes the outer surface of the rotating hollow roller 202 to prevent the glue on the roller from solidifying and accumulating, thus ensuring the smoothness of the outer wall of the roller. An electric telescopic rod 301 is provided, which drives the scraper 303 to rise and fall through the lifting seat 302 to scrape the surface of the impregnated paper and spread the glue on the surface of the impregnated paper, thus ensuring the impregnation quality of the impregnated paper.

[0031] Example 2:

[0032] like Figure 1-6 As shown, an impregnation machine for paper includes an adjustment mechanism comprising a motor 201, which is bolted to both sides of an impregnation tank 100. A hollow roller 202 is bolted to the rotating end of the motor 201. A dual-axis electric push rod B203 is bolted to the inner wall of the hollow roller 202. Magnet blocks 204 are bolted to both ends of the dual-axis electric push rod B203. An iron plate 205 is slidably connected to the outer wall of the hollow roller 202, and the magnet blocks 204 are magnetically connected to the iron plate 205. Next, a retaining ring 206 is fixed to one side of the iron plate 205 by bolts. The adding mechanism includes a bent pipe 401, which is fixed to one side of the impregnation tank 100 by bolts. An adding hopper 402 is welded to one end of the bent pipe 401. A filter screen 403 is fixed to the bottom of the adding hopper 402 by bolts. Guide rollers 120 are rotatably connected to both ends of the impregnation tank 100. A sliding rod 110 is fixed to the inner wall of the impregnation tank 100 by bolts. The sliding rod 110 is slidably connected to the driving block 103.

[0033] In this embodiment, a dual-axis electric push rod B203 is provided. The dual-axis electric push rod B203 drives the magnet block 204 to move. The magnet block 204 uses magnetic force to drive the iron plate 205 to move, thereby driving the retaining ring 206 to move synchronously. The spacing of the retaining ring 206 is adjusted, so that the impregnation machine can perform impregnation operations on impregnated paper of various widths, thus enriching the functionality of the impregnation machine.

[0034] Although the present invention discloses embodiments and accompanying drawings, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and accompanying drawings.

Claims

1. A paper impregnation machine, characterized in that, The device includes a dipping tank (100), and a cleaning mechanism is provided inside the dipping tank (100). The cleaning mechanism includes a servo motor (101), which is fixed to the outer wall of the dipping tank (100) by bolts. A lead screw (102) is provided at the rotating end of the servo motor (101), and a drive block (103) is provided on the outer wall of the lead screw (102). A dual-axis electric push rod A (104) is provided below the drive block (103). The dual-axis electric push rod A (104) is provided with rubber seats (105) at both ends, and a scraper (106) is provided on one side of the rubber seat (105). The drive block (103) is provided with crossbeams (107) on both sides, and a scraper (108) is provided at one end of the crossbeam (107). The cleaning mechanism is provided with adjustment mechanisms on both sides, and a leveling mechanism is provided on one side of the adjustment mechanism. The glue impregnation tank (100) is provided with an adding mechanism on one side.

2. The impregnation machine for paper according to claim 1, characterized in that, The adjustment mechanism includes a motor (201), which is fixed to both sides of the impregnation tank (100) by bolts. A hollow roller (202) is provided at the rotating end of the motor (201). A dual-axis electric push rod B (203) is provided on the inner wall of the hollow roller (202). Magnet blocks (204) are provided at both ends of the dual-axis electric push rod B (203). An iron plate (205) is provided on the outer wall of the hollow roller (202). The magnet blocks (204) are magnetically connected to the iron plate (205). A retaining ring (206) is provided on one side of the iron plate (205).

3. The impregnation machine for paper according to claim 1, characterized in that, The leveling mechanism includes an electric telescopic rod (301), which is fixed to the inner wall of the impregnation tank (100) by bolts. The extended end of the electric telescopic rod (301) is provided with a lifting seat (302), and a scraper (303) is provided on one side of the lifting seat (302).

4. The impregnation machine for paper according to claim 2, characterized in that, The adding mechanism includes a bent pipe (401), which is fixed to one side of the impregnation tank (100) by bolts. One end of the bent pipe (401) is provided with an adding hopper (402), and the bottom of the adding hopper (402) is provided with a filter screen (403).

5. The impregnation machine for paper according to claim 1, characterized in that, The inner wall of the impregnation tank (100) is provided with a slide rod (110), which is slidably connected to the drive block (103).

6. The impregnation machine for paper according to claim 1, characterized in that, Guide rollers (120) are provided at both ends of the impregnation tank (100).

7. The impregnation machine for paper according to claim 1, characterized in that, A transparent observation window (130) is provided in the middle of the impregnation tank (100).