Anti-static ceramic tile

By introducing a conductive cement-based composite structure into the ceramic tile, and utilizing conductive cement mortar, admixtures, and a carbon fiber conductive layer, the problem of the conductive metal frame affecting aesthetics was solved, and the conductivity and mechanical properties were improved.

CN223937549UActive Publication Date: 2026-02-24FUJIAN JINJIANG ZHIYING BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422537459.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2026-02-24
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Adding a conductive metal frame to existing antistatic ceramic tiles affects their appearance and makes installation difficult, resulting in insufficient improvement in conductivity.

Method used

The ceramic tile employs a conductive cement-based composite structure, comprising a conductive network layer, composite material blocks, and a conductive surrounding layer. By adding conductive cement mortar, admixtures, and a carbon fiber conductive layer to the cement concrete, a conductive network is formed, enhancing the conductivity and mechanical properties of the ceramic tile.

Benefits of technology

It improves the electrical conductivity and mechanical properties of the tiles, optimizes their electrostatic properties, while maintaining their aesthetic appeal and enhancing their overall electrical conductivity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an anti-static ceramic tile which comprises a tile plate surface, a conductive surrounding layer and a conductive cement-based composite structure, conductive cement mortar is filled and added at a lateral included angle of cement concrete arranged on an upper opposite surface and a lower opposite surface, and the conductive cement mortar is arranged in a lateral triangular state, so that the conductive cement mortar can be supported between the cement concrete; after the conductive cement mortar is condensed and solidified, an admixture and a carbon fiber conducting layer are added to the side of the conductive cement mortar, the admixture is formed by mutually blending silica fume, fly ash and mineral powder, the carbon fiber conducting layer serves as one of conductive fillers with the best conductivity, and the carbon fiber conducting layer is used as a conductive filler with the best conductivity. The conductive cement mortar can be assisted to improve the electrical property and mechanical property of the cement concrete, so that the conductivity of the composite material block is better.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic tile technology, specifically to an anti-static ceramic tile. Background Technology

[0002] Ceramic tiles are plate-shaped or block-shaped ceramic products made from clay and other inorganic non-metallic raw materials through processes such as molding and sintering. They are used to decorate and protect the walls and floors of buildings and structures. They are usually formed at room temperature by dry pressing, extrusion, or other molding methods, then dried and fired at a certain temperature.

[0003] Existing antistatic ceramic tiles are mostly improved by adding conductive metal frames to enhance their conductivity. For example, Chinese utility model patent application number CN201520463816.8 discloses an "antistatic ceramic tile". This tile includes a ceramic body, a conductive adhesive layer, conductive adhesive layer leads, and a conductive metal frame. Several conductive metal frames are provided at the bottom of the ceramic body. The conductive adhesive layer is fixedly set at the bottom of the ceramic body, and the conductive metal frames are embedded in the middle of the conductive adhesive layer. Several conductive adhesive layer leads are provided on the conductive adhesive layer. It has a reasonable structural design, simple process, low cost, and good antistatic performance.

[0004] While the aforementioned antistatic ceramic tiles have certain advantages in improving the conductivity of the tiles by adding a conductive metal frame, they still have some drawbacks: in the tile laying industry, in order to pursue aesthetics, the external structure of the tiles is usually simplified. Adding a metal frame complicates the tiles and is not conducive to the aesthetics of the laying. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To solve the above-mentioned technical problems, this utility model provides an antistatic ceramic tile.

[0007] (II) Technical Solution

[0008] Based on this, the present invention provides the following technical solution: an antistatic ceramic tile, comprising a tile surface, a conductive surrounding layer, and a conductive cement-based composite structure, wherein the tile surface is rigidly attached to the upper outer surface of the conductive cement-based composite structure, and the conductive surrounding layer is composited on the outer side of the conductive cement-based composite structure; the conductive cement-based composite structure comprises a conductive network layer and a composite material block, wherein the conductive network layer is fixedly bonded to the side surface of the composite material block; the composite material block comprises cement concrete, conductive cement mortar, admixtures, and a carbon fiber conductive layer, wherein the conductive cement mortar is compositely supported on the outer side of the cement concrete, the admixtures are composited on the side of the conductive cement mortar, and the carbon fiber conductive layer is composited on the outer side of the admixtures.

[0009] Preferably, the upper end of the conductive network layer is fixedly connected to the inner side of the brick slab surface, the lower end of the conductive network layer is fixedly connected to the inner side of the conductive enclosure layer, and the side end of the composite material block is combined with the inner side end face of the conductive enclosure layer.

[0010] Preferably, the side end of the carbon fiber conductive layer is fixedly bonded to the side end of the conductive network layer.

[0011] Preferably, the cement concrete is arranged symmetrically from top to bottom, with the outer edge of the upper cement concrete being compositely connected to the inner side of the brick slab surface, and the bottom edge of the lower cement concrete being compositely connected to the inner side of the conductive enclosure.

[0012] Preferably, the conductive outer layer is coated with conductive copper foil material on both the inner and outer surfaces.

[0013] Preferably, the conductive network layer is made of copper-plated steel fiber, which has supporting force and improves both the electrical and mechanical properties of the cement-based composite material.

[0014] Preferably, the admixture is made by mixing silica fume, fly ash and mineral powder, and the carbon fiber conductive layer uses carbon fiber as a filler, which is one of the best conductive fillers.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, the present invention provides an antistatic ceramic tile, which has the following beneficial effects:

[0017] 1. This type of antistatic ceramic tile involves filling the corners of the cement concrete sides on the upper and lower opposing surfaces with conductive cement mortar in a lateral triangular configuration. This allows the conductive cement mortar to be supported between the cement concrete layers, facilitating subsequent conductivity. After the conductive cement mortar has solidified, admixtures and a carbon fiber conductive layer are added to its sides. The admixtures are composed of silica fume, fly ash, and mineral powder. The carbon fiber conductive layer, as one of the best conductive fillers, assists the conductive cement mortar in improving the electrical and mechanical properties of the cement concrete, resulting in better conductivity of the composite material block.

[0018] 2. This type of antistatic ceramic tile, by bonding a conductive network layer to the side end face of the composite material block, facilitates the side-by-side arrangement of the composite material blocks, and the conductive network layer has a supporting function, which enables the composite material blocks to form the length and width of the ceramic tile. Then, conductive copper foil is brushed on the conductive surrounding layer to further enhance the overall conductivity, thereby optimizing the electrostatic performance of the tile surface and giving the tile surface excellent antistatic performance. Attached Figure Description

[0019] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the planar structure of the brick slab surface of this utility model;

[0021] Figure 3 This is a cross-sectional view of the conductive cement-based composite structure of this utility model.

[0022] Figure 4 This is a schematic diagram of the composite material block of this utility model.

[0023] In the diagram: Brick slab surface-1, conductive surrounding layer-2, conductive cement-based composite structure-3, conductive network layer-31, composite material block-32, cement concrete-321, conductive cement mortar-322, admixture-323, carbon fiber conductive layer-324. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-2 An antistatic ceramic tile includes a tile surface 1, a conductive surrounding layer 2, and a conductive cement-based composite structure 3. The tile surface 1 is forcibly attached to the upper outer surface of the conductive cement-based composite structure 3. The conductive surrounding layer 2 is laminated to the outer side of the conductive cement-based composite structure 3. The conductive surrounding layer 2 is coated with conductive copper foil material for both the inner and outer surfaces.

[0026] Please see Figure 3-4An antistatic ceramic tile, comprising a conductive cement-based composite structure 3 including a conductive network layer 31 and a composite material block 32, wherein the conductive network layer 31 is fixedly bonded to the side end face of the composite material block 32; the composite material block 32 includes cement concrete 321, conductive cement mortar 322, admixture 323, and carbon fiber conductive layer 324, wherein the conductive cement mortar 322 is compositely supported on the outside of the cement concrete 321, the admixture 323 is compositely composited on the side of the conductive cement mortar 322, and the carbon fiber conductive layer 324 is compositely composited on the outside of the admixture 323; the upper end of the conductive network layer 31 is fixedly connected to the inner side of the tile surface 1, and the lower end of the conductive network layer 31 is fixedly connected to the inner side of the conductive surrounding layer 2; the composite material block 321 is further fixedly bonded to the side end face of the tile. The side end of layer 2 is combined with the inner side end face of the conductive enclosure layer 2. The side end of the carbon fiber conductive layer 324 is fixedly bonded to the side end of the conductive network layer 31. The cement concrete 321 is arranged symmetrically from top to bottom. The outer edge of the upper cement concrete 321 is combined with the inner side of the brick slab surface 1, and the bottom edge of the lower cement concrete 321 is combined with the inner side of the conductive enclosure layer 2. The conductive network layer 31 is made of copper-plated steel fiber, which has supporting force and improves the electrical and mechanical properties of cement-based composite materials. The admixture 323 is made of silica fume, fly ash and mineral powder mixed together. The carbon fiber conductive layer 324 uses carbon fiber as filler, which is one of the best conductive fillers.

[0027] In summary, before manufacturing antistatic ceramic tiles, conductive components need to be added to the cement concrete 321 base to give the composite material block 32 good conductivity while maintaining most of the performance and technical advantages of ordinary cement. This is achieved by filling the lateral corners of the cement concrete 321 on the upper and lower opposing surfaces with conductive cement mortar 322, arranged in a lateral triangular configuration. This allows the conductive cement mortar 322 to be supported between the cement concrete 321 layers, facilitating subsequent conductivity. After the conductive cement mortar 322 has solidified, admixture 323 and a carbon fiber conductive layer 324 are added to its sides. The admixture 323 is made of silica fume and powder. The composite material is made of a mixture of coal ash and mineral powder. The carbon fiber conductive layer 324, as one of the best conductive fillers, can help the conductive cement mortar 322 improve the electrical and mechanical properties of the cement concrete 321, making the composite material block 32 more conductive. The conductive network layer 31 is bonded to the side end face of the composite material block 32 to facilitate the side-by-side arrangement of the composite material blocks 32. The conductive network layer 31 has a supporting function, which can make the composite material blocks 32 form the length and width of the tile. Then, conductive copper foil is brushed on the conductive surrounding layer 2 to further enhance the overall conductivity, thereby optimizing the electrostatic properties of the brick surface 1 and giving the brick surface 1 excellent antistatic properties.

[0028] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0029] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An antistatic ceramic tile, characterized in that: It includes a brick panel (1), a conductive enclosure (2) and a conductive cement-based composite structure (3), wherein the brick panel (1) is strongly attached to the upper outer surface of the conductive cement-based composite structure (3), and the conductive enclosure (2) is composited on the outer side of the conductive cement-based composite structure (3). The conductive cement-based composite structure (3) includes a conductive network layer (31) and a composite material block (32), wherein the conductive network layer (31) is fixedly bonded to the side end face of the composite material block (32); The composite material block (32) includes cement concrete (321), conductive cement mortar (322), admixture (323) and carbon fiber conductive layer (324). The conductive cement mortar (322) is compositely supported on the outside of the cement concrete (321), the admixture (323) is compositely composite on the side of the conductive cement mortar (322), and the carbon fiber conductive layer (324) is compositely composite on the outside of the admixture (323).

2. The antistatic ceramic tile according to claim 1, characterized in that: The upper end of the conductive network layer (31) is fixedly connected to the inner side of the brick slab surface (1), the lower end of the conductive network layer (31) is fixedly connected to the inner side of the conductive enclosure layer (2), and the side end of the composite material block (32) is combined with the inner side end face of the conductive enclosure layer (2).

3. The antistatic ceramic tile according to claim 1, characterized in that: The side end of the carbon fiber conductive layer (324) is fixedly bonded to the side end of the conductive network layer (31).

4. The antistatic ceramic tile according to claim 1, characterized in that: The cement concrete (321) is arranged symmetrically from top to bottom. The outer edge of the upper cement concrete (321) is connected to the inner side of the brick slab (1), and the bottom edge of the lower cement concrete (321) is connected to the inner side of the conductive layer (2).

5. The antistatic ceramic tile according to claim 1, characterized in that: The conductive outer layer (2) is coated with conductive copper foil material on both the inner and outer surfaces.

6. The antistatic ceramic tile according to claim 1, characterized in that: The conductive network layer (31) is made of copper-plated steel fiber, which has supporting force and improves the electrical and mechanical properties of cement-based composite materials.

Citation Information

Patent Citations

  • Anti electrostatic ceramic tile

    CN204804263U